LINET TOM 2 USA User manual

77
D9S001K2B-0110
Publication Date 2016-12
Version 01
SERVICE MANUAL
TOM 2 USA

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TOM 2 USA –Service Manual
Pediatric hospital bed
Author: LINET, s. r. o.
Related links: www.linet.com
D9S001K2B-0110
Version: 01
Print date: 2016-12
Copyright © LINET, s. r. o., 2016
Translation © LINET, s. r. o., 2016
All right reserved.
Use this Service Manual in combination with User Manual for Tom 2 (D9U001K2B-0110).
All trademarks and brands are the property of the appropriate owners. The manufacturer reserves the right to
changes in the contents of this manual that relate to the product´s technical regulations. It is for this reason that
the contents of this manual may indicate differences from the current manufacture of the product.

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Contents
1Introduction –General Information................................................................................4
1.1Product label and technical label –location........................................................................................4
1.1.1Product label description and Technical label description.............................................................4
1.2Identification of bed parts....................................................................................................................5
1.3List of tools and equipment needed for servicing the bed ..................................................................6
2Technical data and Symbols...........................................................................................7
3Components.....................................................................................................................8
3.1Castors................................................................................................................................................8
3.2Central braking system .......................................................................................................................9
3.3Undercarriage of the bed ..................................................................................................................10
3.4Undercarriage cover..........................................................................................................................11
3.5Mattress platform (S6013283ND) .....................................................................................................12
3.6Mechanism of CPR...........................................................................................................................14
3.7Accesorry rails...................................................................................................................................15
3.8Electronic equipment.........................................................................................................................16
3.9Box for toys .......................................................................................................................................17
3.10 Undercarriage illumination...........................................................................................................18
3.11 Mattress platform shelters ...........................................................................................................19
3.12 Corner columns of the bed ends (S6015358ND) ........................................................................20
3.13 Mattress platform actuator...........................................................................................................21
3.14 Bed ends......................................................................................................................................22
3.15 Siderails (S6015221ND)..............................................................................................................24
3.16 Siderails assembly.......................................................................................................................26
3.17 Siderail unlocking mechanism.....................................................................................................28
3.18 Lifting mechanism of the side rails ..............................................................................................29
3.19 Integrated infusion stand .............................................................................................................31
3.20 Power box....................................................................................................................................32
3.21 Battery back-up............................................................................................................................33
4Electrical devices –component connections..............................................................34
4.1Complete wiring diagram –control unit PB43.x................................................................................34
4.2Equipotential bonding connections ...................................................................................................35
4.3Positions of tensometers...................................................................................................................37
4.3.1 Scale tensometers.......................................................................................................................39
5Bed setting.....................................................................................................................40
5.1Column calibration ............................................................................................................................40
5.2Weighing System..............................................................................................................................41
5.2.1Introduction..................................................................................................................................41
5.2.2 Scale functions ............................................................................................................................41
5.2.3 Date, time and weighing unit setup .............................................................................................42
5.2.4 Diagnostic mode..........................................................................................................................42
5.2.5 Sensor constants, latitude range, and calibration constant setup .........................................43
5.2.6 Calibration constant setup.........................................................................................................44
6Troubleshooting ............................................................................................................45
6.1Troubleshooting table........................................................................................................................45
6.2Power box overheating .....................................................................................................................45
6.3Transformer overheating...................................................................................................................45
7Installation of Infusion Stand........................................................................................46
No

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1 Introduction –General Information
The exclamation mark in a triangle indicates a particular risk during handling, operation and control.
The „hand“ symbol indicates special tips and operating notes.
1.1 Product label and technical label –location
1.1.1 Product label description and Technical label description
Position of
product label

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1.2 Identification of bed parts

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1.3 List of tools and equipment needed for servicing the bed
Tools (metric)
Socket set
Screwdriver set
Engineer‘s wrench set
Hex key bits set
Torx bits set
Hex key set
Knife
Set of pincers
Torgue wrench
Hammer, nylon hammer
Tape measure
Crimping pincers for RJ connectors
Multimeter

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2 Technical data and Symbols
Follow actual User Manual for Tom 2 (D9U001K2B-0110) to find Technical Data and used Symbols.

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3 Components
3.1 Castors
NO.
Part name
Pieces
1
Castor central braked antistatic;
5944USC125R36-32S0OH130, RAL7001
1
2
Castor central braked
5946UAP125R36-2S30OH130, RAL7001
3

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3.2 Central braking system
NO.
Part name
Pieces
1
Lever, screw –assembly
2
2
Braking rod 11x690, S235JRG2 –(11373)
1
3
Stopper, PA 6+30%GF
6
4
Cog 6x25, 11SMn30 –(11109)
2
5
Pull rod, central braking system, 2 columns, SPT360 –(11353)
1
6
Starlock deep 11, Steel/Cr/Powder coated
2
7
Distance ring plastic, 12,5/25/3, NP 212 Pa6 –white
6
9
Starlock rounded 6, Cr/Powder coated
4
10
Braking rod 11x653, S235JRG2 –(11373)
1
11
Starlock ring 11, Fe/Powder coated, Steel/Powder coated
2
12
Pedal-right, central braking system
1
13
Pedal-left, central braking system
1
14
Pedal-left, red, central braking system
1
15
Pedal-right, green, central braking system
1
16
Pedal-left, green, central braking system
1
17
Pedal-right, red, central braking systém
1
18
Screw for plastic parts 5x12, VALCOC Torx Plastfast 30T, Zn
8
19
Spring for pull rod, PA 6
2
100*
Undercarriage of the bed
1

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3.3 Undercarriage of the bed
NO.
Part name
Pieces
1
Undercarriage frame
1
2
Column support, PA 6
2
3
Clamp, PA 6 (RAL 7035)
2
4
Clamp, DC01 –(11321.21)
2
5
Carriage bolt, M6x110, DIN603, Zn
4
6
Connecting lens screw, M6x12, IMB ISO 7380, Steel/Zn
4
7
Distance washer, 6.4.-.18-1.6 Zn/Cr DIN 9021, Steel/Zn
4
8
Selflocking nut M6 DIN985, Zn
4
9
Connecting screw, M6x12 IMB DIN 7984, Steel/Zn
8
10
Flexible washer 6 DIN 7980, Zn
6
11
Toothed washer 6,4/11/0,7 DIN 6798A,
4
12
Self-stick cap, ABS
8
(torque 8+2 Nm)
(torque 8+2 Nm)

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3.4 Undercarriage cover
NO.
Part name
Pieces
1
Undercarriage cover, Senosan 1000X RAL 9010
1
2
Cap of screw, ABS
4

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3.5 Mattress platform (S6013283ND)

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position
description
amount
1
frame; steel; weldment; lacquered; TOMCM01 colour: RAL9002
1
5
pattern; steel; bent; lacqueredCM01 colour metal: RAL9002
1
6
holder; steel; lacqueredCM01 colour: RAL9002
2
7
guiding element; POM; workpiece; TOM
2
10
shoulder cog; steel; workpiece; Zn; D10 L30
2
11
bush; PA; injected; light grey; W26 L26 H51
2
13
bush; PA+GF; injected; RAL9002; D16 d12.3 L10
2
14
special bush; PA; injected; natural; d12.6D21.6
2
15
distance washer steel/zinc 13.0/24.0/2.5 DIN 125A
2
16
fan-shaped washer; steel; Zn-Cr; d6.4
10
17
countersunk screw imbus; steel; Zn; M8 L20
10
18
hex-screw; steel; Zn; M6x40
2
19
elastic cloth; steel; Zn; d6.4 D12.0 H1.6 DIN 125A
4
20
circular cap; steel; lacquered; STARLOCK, 12.0, Titgemeyer 399217
4
21
hexagonal nut selflocking; steel; Zn; M6 DIN 985
4
22
cylindrical screw imbus; steel; Zn; M6 L12 DIN 7984
2
24
Starlock with square stopper; steel; Zn; D10 Titgemeyer 399645
2
25
Washer circular; PA; white; d16.5 D23.6 H1.0
4
26
fan-shaped washer steel,Zn 6.4/11.0/0.7 DIN 6798A
8
27
thread-cutting screw cylindrical; M5x12, DIN7500 C
8
28
plastic distance washer 12.5/25/1.0 white
2
29
distance washer steel/zinc 13.0/24.0/2.5 DIN 125A
2

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3.6 Mechanism of CPR
NO.
Part name
Pieces
1
Bearing I-24, PA 6+15% GF
2
2
Attachement of CPR Bowden, S235JRG2, REmin 235MPa –(11375.1)
1
3
CPR complete
1
4
Sleeve of CPR handle, PVC
2
5
Tapping screw, M5x12 VALCOC Torx 25 DIN7500-C, Zn
4
6
Screw of Bowden, 42 3212
1
7
Nut M6 DIN934, Zn
2
8
Cog, 11 373
1
9
Cable holder
1
10
Screw 4,2x13 DIN7981 Torx
1
11
Bowden, 590
1
12
Litt wire Ø1,5mm
1
13
Bowden’s ending, 11 320
2
14
Locking screw, M5x16 IMB DIN913, Zn
2
15
Distance washer plastic, 8,4/16/1,6, Plastic-white
2
100*
Distance insert of the actuator
1

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3.7 Accesorry rails
NO.
Part name
Pieces
1
Accessory holder
1
2
Side accessory holder
2
3
Tapping screw M5x12 VALCOC Torx 25, DIN7500-C, Zn
6
4
Oval stopper 30x15x1,5-2, 145-034
6
5
Accessory hook
4

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3.8 Electronic equipment
NO.
Part name
Pieces
1
Cable ribbon 11x10-950
2
2
Cable holder, S235JRG2 –(11373)
1
3
Tapping screw, M5x12 VALCOC Torx 25 DIN 7500-C, Zn
2

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3.9 Box for toys
NO.
Part name
Pieces
1
Leading of the shelf, S235JRG2, Remin, 235MPa (11373.1)
2
2
Shelf for the box
1
3
Box for toys, PET
1
4
Stopper of the shelf, POM
2
5
Insert, ABS
2
6
Stopper of the shelf’s drawer, Pa 6
2
7
Self-tapping screw, 3,9x19 VALCOC Torx Din7981 TX, Fe/Zn
2
8
Circular stopper GL, 18x0,8-2, RAL7042
4
9
Special screw, 4,3x18
2
10
Tapping screw, M5x12 VALCOC, Torx 25, DIN7500-C, Zn
4

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3.10 Undercarriage illumination
NO.
Part name
Pieces
1
Light –Elegnaza LED 1x
1
2
Light holder, DC01 –(11321.21)
1

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3.11 Mattress platform shelters
NO.
Part name
Pieces
1
Thighrest shelter, ABS
1
2
Fixed part shelter, S235JRG2 –(11-343)
1
3
Back rest shelter, ABS
1
4
Deformation rivet 8x20 COC DIN660, Zn
2
5
Starlock ring 8, Ak
2
6
Fastener, Plastic
4

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3.12 Corner columns of the bed ends (S6015358ND)