LS ELECTRIC XGT Series User manual

Programmable Logic Control
Pnet Slave I/F Module
XGL-PSRA
XGL-PSEA
XGT Series

Safety Instruction
1
Before using the product …
For your safetyand effective operation,pleasereadthesafetyinstructionsthoroughlybeforeusingtheproduct.
►Safety Instructions should always be observed in order to prevent accident or risk with the safe and
proper use theproduct.
►Instructionsaredividedinto“Warning”and “Caution”, and the meaning of the termsis as follows.
This symbol indicates the possibility of serious injury or death if some applicable
instruction isviolated
This symbol indicates the possibility of severe or slight injury, and property
damagesif someapplicable instructionis violated
Moreover, even classified events under its caution category may develop into serious accidents relying on
situations. Therefore we stronglyadvise users to observe all precautions properly just like warnings.
►The marks displayed on the product and in the user’s manual have the followingmeanings.
Becareful! Danger maybe expected.
Becareful! Electricshockmayoccur.
►The user’s manual even after read shall be kept available and accessible to any user of the product.
Warning
Caution

Safety Instruction
2
Safety Instructions for design process
Please install a protection circuit on the exterior of PLC so that the whole system may
operate safely regardless of failures from external power or PLC. Any abnormal output or
operation from PLC may cause seriousproblems to safety in whole system.
- Install protection units on the exterior of PLC like an interlock circuit that deals with opposite
operations such as emergencystop,protection circuit, and forward/reverse rotation or install an
interlock circuitthatdeals with high/lowlimit under its position controls.
- If any system error (watch-dog timer error, module installation error, etc.) is detected during
CPU operation in PLC, all output signals are designed to be turned off and stopped for safety.
However, there are cases when output signals remain active due to device failures in Relay
and TR which can’t be detected. Thus, you are recommended to install an addition circuit to
monitortheoutputstatusfor those criticaloutputswhichmaycause significant problems.
Never overload more than rated current of output module nor allow to have a short circuit.
Over currentforalongperiod timemaycause a fire .
Never let the external power of the output circuit to be on earlier than PLC power, which may
causeaccidentsfromabnormaloutput oroperation.
Please install interlock circuits in the sequence program for safe operations in the system
when exchange data with PLC or modify operation modes using a computer or other
external equipments Read specific instructions thoroughly when conducting control operations
withPLC.
Warning

Safety Instruction
3
Safety Instructions for design process
Safety Instructions on installation process
I/O signal or communication line shall be wired at least 100mm away from a high-voltage
cable or power line. Failto followthis
instructionmaycausemalfunctionsfrom noise
Caution
Use PLC only in the environment specified in PLC manual or general standard of data
sheet. If not, electric shock,fire, abnormal operationof the product maybe caused.
Before install or remove the module, be sure PLC power is off. If not, electric shock or damage
on the productmaybe caused.
Be sure that every module is securely attached after adding a module or an extension
connector. If the product is installed loosely or incorrectly, abnormal operation, error or dropping
may be caused. In addition, contact failures under poor cable installation will be causing
malfunctions aswell.
Be sure that screws get tighten securely under vibrating environments. Fail to do so will put
the product under directvibrations which will cause electric shock,fire andabnormal operation.
Do not come in contact with conducting parts in each module, which may cause electric
shock,malfunctionsorabnormaloperation.
Caution

Safety Instruction
4
Safety Instructions for wiring process
Prior to wiring works, make sure that every power is turned off. If not, electric shock or
damage onthe product maybecaused.
After wiring process is done, make sure that terminal covers are installed properly
before its use. Failtoinstallthecovermaycauseelectricshocks.
Warning
Check rated voltages and terminal arrangements in each product prior to its wiring
process. Applying incorrect voltages other than rated voltages and misarrangement among
terminalsmaycausefire or malfunctions.
Secure terminal screws tightlyapplying with specified torque. If the screws get loose, short
circuit, fire or abnormal operation may be caused. Securing screws too tightly will cause
damagesto the module ormalfunctions, short circuit, anddropping.
Be sure to earth to the ground using Class 3 wires for FG terminals which is exclusively
used for PLC. If the terminals not grounded correctly, abnormal operation or electric shock
may be caused.
Don’t let any foreign materials such as wiring waste inside the module while wiring,
whichmaycausefire, damage onthe product orabnormaloperation.
Make sure that pressed terminals get tighten following the specified torque. External
connector type shall be pressed or soldered using proper equipments.
Caution

Safety Instruction
5
Safety Instructions for test-operation and maintenance
Don’t touch the terminal when powered.Electricshock orabnormaloperationmayoccur.
Prior tocleaning or tightening the terminal screws, let all the external power off including
PLC power. If not, electric shock or abnormaloperation may occur.
Don’t let the battery recharged, disassembled, heated, short or soldered. Heat, explosion
orignitionmaycause injuriesorfire.
Warning
Do not make modifications or disassemble each module. Fire, electric shock or abnormal
operation mayoccur.
Prior to installing or disassembling the module, let all the external power off including
PLC power. If not, electric shock or abnormaloperation may occur.
Keep any wireless equipment such as walkie-talkie or cell phones at least 30cm away
from PLC. If not,abnormaloperationmaybecaused.
When making a modification on programs or using run to modify functions under PLC
operations, read and comprehend all contents in the manual fully. Mismanagement will
causedamagesto products andaccidents.
Avoid any physical impact to the battery and prevent it from dropping as well. Damages
to battery may cause leakage from its fluid.When battery was dropped or exposed under strong
impact, never reuse the battery again. Moreover skilled workers are needed when exchanging
batteries.
Caution

Safety Instruction
6
Safety Instructions for waste disposal
Product or batterywaste shall be processed as industrial waste. The waste may discharge
toxicmaterials orexplodeitself.
Caution

Revision History
7
Revision History
Version Date Contents Chapter
V 1.0 ’10.6 First edition -
V 1.1 ’10.11
Added the contents by adding Pnet slave I/F module
Revised the chapter by adding contents
Added the characteristics of Pnet slave I/F module
Product configuration of Pnet slave I/F module
Added the software check point
Added the about XG-PD
Added the check of version
Added the Pnet slave I/F module version compatibility list
Pnet slave I/F module specification
Names of each parts (Pnet slave I/F module)
How to set Pnet slave I/F module parameter
Added the communication specification of Pnet slave I/F module
Added the I/O data communication of Pnet slave I/F module
Added the how to set the High-Speed Link in XG-PD
Added the appendix
-
-
1.2.2
1.3.2
1.4.1
1.4.2
1.4.3
1.5.2
2.2.2
3.3
4.3
5.2
5.3.4
5.5.3
Appendix
V 1.2 ’11.5 How to enable link through flag added 5.5.2
V1.3 ’14.09 XG5000 V4.0 UI Update -
V1.4 ’20.05
Format and contents modification according to the change of company name
(LSIS -> LS ELECTRIC)
V1.5 ’21.02 “Blank Module” related content added 4-15
V1.6 ’21.12 Digital / Analog I/O module added 1.3.1, 3.2.3

About User’s Manual
8
Thank you for purchasing PLC of LS ELECTRIC Co., Ltd.
Before use, make sure to carefully read and understand the User’s Manual about the functions, performances, installation and
programming of the product you purchased in order for correct use and importantly, let the end user and maintenance
administrator to be provided with the User’s Manual.
The User’s Manual describes the product. If necessary, you may refer to the following description and order accordingly. In
addition, you may connect our website (https://www.ls-electric.com/) and download the information as a PDF file.
Relevant User’s Manuals
Title
Description
XG5000 User’s Manual
(for XGK, XGB)
XG5000 software us
er manual describing online function such as
programming, print, monitoring, debugging by using XGK, XGB CPU
XG5000 User’s Manual
(for XGI, XGR)
XG5000 software user manual describing online function such as
programming, print, monitoring, debugging by using XGI, XGRCPU
XGK/XGB Instructions & Programming
User’s Manual
User’s manual for programming to explain how to use instructions that are
used PLC system with XGK, XGB CPU.
XGI/XGR Instructions & Programming
User’s Manual User’s manual for programming to explain how to use instructions that are used PLC system with XGI, XGR CPU.
XGK CPU User’s Manual
(XGK-CPUA/CPUE/CPUH/CPUS/CPUU)
XGK-CPUA/CPUE/CPUH/CPUS/CPUU user manual describing about
XGK CPU module, power module, base, IO module, specification of
extension cable and system configuration, EMC standard
XGI CPU User’s Manual
(XGI-CPUU)
XGI-CPUU user manual describing about XGK CPU module, power
module, base, IO module, specification of extension cable and system
configuration, EMC standard
XGR redundant series User’s
Manual
XGR-CPUU user manual describing about XGR CPU module, power
module, extension drive, base, IO module, specification of extension cable
and system configuration, EMC standard
N Configurator User’s Manual
User’s manual of how to use the N Configurator that network configuration
tools for Pnet I/F module.

Table of Content
9
◎
Contents
◎
Chapter 1 Overview
1.1 How to use the user’s manual..........................................................................................................................................................1-1
1.2 Characteristics of Product.................................................................................................................................................................1-3
1.2.1 Characteristics of Pnet remote I/F module..............................................................................................................................1-3
1.2.2Characteristics of Pnet slave I/F module.................................................................................................................................1-4
1.3Product configuration........................................................................................................................................................................1-5
1.3.1 Product Configuration of the Pnet remote I/F module............................................................................................................1-5
1.3.2Product Configuration of the Pnet slave I/F module...............................................................................................................1-7
1.4Software to use the product..............................................................................................................................................................1-8
1.4.1Software check point................................................................................................................................................................1-8
1.4.2XG5000.....................................................................................................................................................................................1-8
1.4.3Check of version.......................................................................................................................................................................1-9
1.5Version Compatibility List................................................................................................................................................................1-10
1.5.1Pnet Remote I/F Module Compatibility List...........................................................................................................................1-10
1.5.2Pnet Slave I/F Module Compatibility List...............................................................................................................................1-10
1.6Notice in Using.................................................................................................................................................................................1-11
Chapter 2 Product Specification
2.1 General Specifications .................................................................................................................................................................. 2-1
2.2 Communication Module Specification............................................................................................................................................ 2-2
2.2.1 Pnet remote I/F module specification.................................................................................................................................... 2-2
2.2.2Pnet slave I/F module specification....................................................................................................................................... 2-3
2.3 Communication Cable Specification................................................................................................................................................2-4
2.3.1 Profibus-DP cable specification............................................................................................................................................. 2-4
2.4 Terminating........................................................................................................................................................................................2-5
2.4.1 Pnet Terminating.................................................................................................................................................................... 2-5
Chapter 3 System Configuration
3.1 Notices in Selecting Module............................................................................................................................................................ 3-1
3.2 Names of Each Part (Pnet Remote I/F module)............................................................................................................................ 3-2
3.2.1 Basic System Configuration................................................................................................................................................... 3-2
3.2.2 Names and Functions of Each Part...................................................................................................................................... 3-2
3.2.3Available Product List............................................................................................................................................................. 3-4
3.3Names of Each Part (Pnet Slave I/F module)................................................................................................................................ 3-6
3.3.1 Basic System Configuration................................................................................................................................................... 3-6
3.3.2 Names and Functions of Each Part...................................................................................................................................... 3-6
3.4System Configuration Example...................................................................................................................................................... 3-8
3.4.1Pnet System (GMWIN).......................................................................................................................................................... 3-8
3.4.2 Pnet system (XG5000) .......................................................................................................................................................... 3-9