LSIS SV-iV5 Series User manual


Safety Instructions
i
Safety Instructions
To prevent injury and property damage, follow these instruc-
tions. Incorrect operation due to ignoring instructions will cause
harm or damage.
The seriousness of which is indicated by the following symbols.
Symbol Meaning
Warning
This symbol indicates the possibility of death or
serious injury.
Caution
This symbol indicates the possibility of injury
or damage to property.
Remark
RemarkRemark
Remark
Even if the instructions are indicated as ‘Caution’, it can cause a
serious result according to the kind of operation and the environ-
ment.
The meaning of each symbol in this manual and on your
equipment is as follows.
Symbol Meaning
This is the safety alert symbol.
Read and follow instructions carefully to avoid
dangerous situation.
This symbol alerts the user to the presence of
“dangerous voltage” inside the product that might
cause harm or electric shock.
After reading this manual, keep it in the place that the user al-
ways can contact easily.
This manual should be given to the person who actually uses
the products and is responsible for their maintenance.
WARNING
WARNINGWARNING
WARNING
Do not remove the cover while power is applied or the unit is in
operation.
Otherwise, electric shock could occur.

Safety Instructions
ii
WARNING
WARNINGWARNING
WARNING
Do not run the inverter with the front cover removed.
Otherwise, you may get an electric shock due to high voltage termi-
nals or charged capacitor exposure.
Do not remove the cover except for periodic inspections or wir-
ing, even if the input power is not applied.
Otherwise, you may access the charged circuits and get an electric
shock.
Wiring and periodic inspections should be performed at least
10 minutes after disconnecting the input power and after
checking the DC link voltage is discharged with a meter (below
DC 30V).
Otherwise, you may get an electric shock.
Operate the switches with dry hands.
Otherwise, you may get an electric shock.
Do not use the cable when its insulating tube is damaged.
Otherwise, you may get an electric shock.
Do not subject the cables to scratches, excessive stress,
heavy loads or pinching.
Otherwise, you may get an electric shock.
CAUTION
CAUTIONCAUTION
CAUTION
Install the inverter on a non-flammable surface. Do not place
flammable material nearby.
Otherwise, fire could occur.
Disconnect immediately the input power if the inverter gets
damaged.
Otherwise, it could result in a secondary accident and fire.
After the input power is applied or removed, the inverter will
remain hot for a couple of minutes.
Otherwise, you may get bodily injuries such as skin-burn or dam-
age.
Do not apply power to a damaged inverter or to an inverter with
parts missing even if the installation is complete.
Otherwise, electric shock could occur.
Do not allow lint, paper, wood chips, dust, metallic chips or
other foreign matter into the drive.
Otherwise, fire or accident could occur.

Safety Instructions
iii
Caution for Use
Transportation and Installation
Be sure to carry inverter in a proper way suitable for its weight, or it
may result in damage to inverter.
Be sure to use heat-treated wooden crate when you adopt wooden
packaging for the product.
Do not pile up inverters above allowable limit.
Be sure to install the inverter as directed in this instruction manual.
Do not turn off the power supply to the damaged inverter.
Do not open the front cover while carrying the inverter.
Do not place the heavy material on the inverter.
The direction of installation should be observed properly as criterions
specified in this manual show.
Make sure that you should not put screw, metal material, water, oil and
the inflammable something else.
Keep in mind that inverter is very vulnerable to drop from the mid air
and strong shock.
Don't let the inverter exposed to rain, snow, fog, dust, etc.
Do not cover, nor block, the ventilating system having cooling fan. It
may cause the inverter overheated.
Be sure to check the power is off when installing the inverter.
To prevent the risk of fire or electric shock, keep the connected wire in
a sound condition. Use the wire that meets the standard in a recom-
mended length.
Be sure to ground the inverter. (Under 10 Ωto 200V class, Under
100 Ω to 400V class)
Be certain to use the inverter under the following conditions.

Safety Instructions
iv
Environment Description
Ambient
Temperature - 10 ~ 40 ℃(Non-frozen)
(Less than 80% load is recommended at 50℃.)
Ambient Humidity
Below 90% RH (Dewdrop should not be formed)
Storage
Temperature -20 ~ 65℃
Ambient
Condition Free of corrosive gas, inflammable gas, oil sludge
and dust, etc
Altitude/Vibration
Below 1000m above sea level, Below 5.9m/sec²
(=0.6g)
Ambient Air
Pressure 70 ~ 106 kPa
Wiring
Caution
A professional installer should have done the wiring and
checking.
Do wiring after installing the inverter body.
Do not connect phase-leading capacitors, surge filter, radio noise filter
to the output of inverter.
Output terminals (terminals named U, V, W respectively) should be
connected in a proper phase sequence.
Make sure that there is not any short circuit terminal, wrong wiring. It
may cause spurious operation or failure.
Refrain from using a cable other than the cable shielded when you
connect control circuit wiring.
Adopt the shielded wire only when wiring the control circuit. It may
cause the failure of inverter in its operation. Use the twisted pair shield
wire for the ground terminal of the inverter.
Warning
WarningWarning
Warning
To prevent an electric shock, be sure to check if MCCB and MC
are switched OFF before wiring
Otherwise, it may cause an electric shock.

Safety Instructions
v
Adjustment before starting trial operation
Do not supply the excessive range of voltage displayed in the user
manual to the each terminal. It may cause damage to the inverter.
Current hunting can be occurred in the low speed territory during test-
ing. It occurs where the capacity is above 110kW with no-load and the
axis is not connected.
The current hunting has a gap according to the motor characteristic. It
will be disappeared when the load is connected and it is not the indica-
tion of abnormal condition.
If the hunting is occurred seriously, please stop the testing and oper-
ates with the load.
Be sure to check relevant parameters for the application before start-
ing trial operation.
How to Use
Be sure not to approach the machine when retry function is selected.
The machine may start working suddenly.
Stop key on the keypad should be set to be in use. For safety, addi-
tional emergency stop circuit should be required.
Inverter restarts if alarm condition is cleared while FX/RX signal is on.
Therefore, be sure to operate the alarm reset switch after checking if
FX / RX signal is off.
Never modify the inverter for inappropriate use.
When a magnetic contactor is installed on the power source, do not
frequently start or stop using this magnetic contactor. It may cause the
failure of inverter.
Noise filter should be used for the minimization of troubles by electro-
magnetic noise. Electronic equipments close to the inverter should be
protected against the damage caused by troubles.
Be sure to install the AC reactor at the input of inverter in case of input
voltage unbalance. Otherwise, generator or phase-leading capacitors
may be destroyed by the harmonic current from inverter.
If 400V class motor is used with the inverter, insulation-enforced motor
should be used or countermeasures against the suppression of micro-
surge voltage generated by the inverter should be carried out.

Safety Instructions
vi
Otherwise, micro-surge voltage is generated across input terminal for
the motor and this voltage lowers allowable insulation break-down
voltage and then, may cause the destruction of the motor.
Be sure to set the parameters once more, in case of initialization of pa-
rameters, all values of parameters is set to values of factory setting.
High speed operation can be set easily, therefore be sure to check the
performance of motor or machine before changing parameter value.
DC braking function cannot produce a zero-servo torque. If required,
additional equipment should be installed.
When inverter trip or emergency stop (BX) occurs without keypad con-
nected, LED on the control board will blink by the interval of 0.5 sec.
But LED will blink by 1 sec when keypad is connected. This function
displays which trip will be occurred according to the connection of key-
pad.
Do not change wiring, nor disconnect connector or option card during
the operation of inverter.
Do not disconnect the motor wiring while the voltage of inverter is out-
put. Mishandling may cause damage to the inverter.
Be sure to handle the inverter and option care in the order recom-
mended in the Electro Static Discharge (ESD) Countermeasure. Mis-
handling may lead to damage to the circuit on the PCB caused by ESD.
Countermeasure against malfunction troubles
If inverter is damaged and then gets into uncontrollable situation, the
machine may lead to the dangerous situation, therefore to avoid this
situation, be sure to install the additional equipments such as brake.
Maintenance, inspection and parts replacement
Do not perform the megger (insulation resistance check) test on the
control board.
Please refer to intervals for parts replacement on Chapter 8.
isposal
Handle the inverter as an industrial waste when disposing of it.

Safety Instructions
vii
Our inverter contains the raw material of value that can be recycled
from the aspect of energy and resource preservation. All the package
materials and metal parts are recyclable. Plastics are also recyclable,
but may be burnt under the controllable environment depending on the
local regulation.
General Instruction
The drawing in this user manual is represented the details of the inner
inverter, so, the drawing is described without cover part and circuit
breaker. But, cover and circuit breaker should be mounted before the
operation following to the instruction of user manual.
Turn off the power of inverter when the inverter is not used.
Cleaning
Be sure to operate the inverter under a clean condition.
When cleaning the inverter, be sure to check the inverter is off. Start
cleaning it with all the plugs connected with the inverter socket re-
moved.
Never clean the inverter using wet cloth or water. Wipe the stained ar-
ea softly using the cloth completely wet with a neutral detergent or
ethanol.
Never use the solution such as acetone, benzene, toluene, alcohol, etc.
They may cause the coating on the surface of the inverter to peel off.
In addition, do not clean LCD display, etc. using detergent or alcohol.
Storage
Be sure to keep the inverter under the following conditions if
you don't use it for a long period of time.
Make sure that you satisfy the recommended storage environment.
(See page v.)
If the storage period exceeds 3 months, be sure to keep it at the ambi-
ent temperature of -10 ~ +30˚C to prevent『Deterioration by Temper-
ature』of electrolytic condenser.

Safety Instructions
viii
Be sure to keep it in a proper package to prevent moisture, etc. Put the
desiccant (Silica Gel), etc., in the package so that the relative humidity
in the package can be maintained at 70% or less.
When it is exposed to moisture or dust (mounted on the『System』or
『Control Panel』, etc. installed at the construction site), remove it and
then keep it under the environmental condition specified in the page v.
Caution
CautionCaution
Caution
If the inverter has been left long with electric current not
charged, the nature of electrolytic condenser can be deterio-
rated. So be sure to have it plugged in for 30 ~ 60 minutes once
a year. Do not perform wiring and operation of the output side
(secondary side).

This User's Manual is aimed at……
This User's Manual is aimed at……
Describing specification, installation, operation, function, and
maintenance of SV-iV5 series inverter provided for the users
who are familiar with and having basic experience in the invert-
er.
Be sure to understand function, performance, installation, and
operation of the product by reading through this User's Manual
completely prior to your use of SV-iV5 series inverter that you
have purchased. In addition, you are required to have this Us-
er's Manual properly delivered to the end-user and mainte-
nance manager.
Option Module Guide
The following Option Module Guides will be provided when you
purchase the applicable Option Module. In addition, if you access
our homepage http://www.lsis.com/ [Customer Support] - [Down-
load Data Room], you can download it in PDF file.
IV5 EL (Elevator) I/O Option Module Guide (Korean)
IV5 SYNC Option Module Guide (Korean)
IV5 SIN/COS Encoder Card Option Module Guide (Korean)
IP5A/IV5 RS-485 & Modbus-RTU Option Module Guide (Korean)
IS5/IP5A/IV5 Profibus-DP Card Option Module Guide (Korean)
IS5/IP5A/IV5 DeviceNet Card Option Module Guide (Korean)
IP5A/IV5 CC-Link Card Option Module Guide (Korean)

Table of Contents
x
Chapter 1
Introduction
1.1 Key Features -----------------------------------------------------------
1-1
1.2 Inverter Nameplate and Model -------------------------------------
1-2
Chapter 2
Specification
2.1 Standard Specification -----------------------------------------------
2-1
2.2 Common Specification -----------------------------------------------
2-3
Chapter 3
Installation and Wiring
3.1. Caution on Installation -----------------------------------------------
3-2
3.2 Basic Wiring ------------------------------------------------------------ 3-4
3.3 Power Circuit Terminal -----------------------------------------------
3-11
3.4 Control Board and Terminal -----------------------------------------
3-18
3.5 Terminal of the Auxiliary Power Supply --------------------------
3-27
Chapter 4
Trial Operation
4.1 Keypad Operation -----------------------------------------------------
4-1
4.2 Keypad LCD Display--------------------------------------------------
4-2
4.3 Setting of Parameter Values ----------------------------------------
4-3
4.4 Data Group --------------------------------------------------------------
4-4
4.5 Auto-Tuning -------------------------------------------------------------
4-6
4.6 Pulse Encoder Check ------------------------------------------------
4-10
4.7 Operation by Keypad -------------------------------------------------
4-11
4.8 Operation by Control Terminal -------------------------------------
4-12
Chapter 5
Function Code Table
5.1 Display Group (DIS_[][]) ---------------------------------------------
5-1
5.2 Digital DIO Group (DIO_[][]) ----------------------------------------
5-3
5.3 Parameter Group (PAR_[][]) ----------------------------------------
5-7
5.4 Function Group (FUN_[][]) ------------------------------------------
5-9
5.5 Control Group (CON_[][]) --------------------------------------------
5-13
5.6 User Group (USR_[][]) -----------------------------------------------
5-15
5.7 Second motor Group (2nd_[][]) ------------------------------------
5-16
5.8 Option Group (EXT_[][]) ---------------------------------------------
5-17
5.9 Analog AIO Group (AIO_[][]) ----------------------------------------
5-19

Table of Contents
xi
5.10 Sensorless control Group (SLS_[][]) --------------------------- 5-24
Chapter 6
Inspection and Replacement
6.1 Precautions -------------------------------------------------------------
6-1
6.2 Checking Points ------------------------------------------------------- 6-1
6.3 Routine Checking ----------------------------------------------------- 6-2
6.4 Regular Checking (1 year interval) ------------------------------- 6-4
6.5 Meggar Test ------------------------------------------------------------ 6-6
6.6 Regular Checking (2 year interval) ------------------------------- 6-7
6.7 Replacement Interval and Maintenance of the Key
Components -----------------------------------------------------------------
6-7
6.8 How to Check at Diode Module & IGBT Inspection -----------
6-8
Chapter 7
Troubleshooting and Maintenance
7.1 Fault Display ------------------------------------------------------------
7-1
7.2 Monitoring Fault Condition ------------------------------------------
7-4
7.3 Fault Reset --------------------------------------------------------------
7-4
7.4 Fault Remedy ---------------------------------------------------------- 7-4
Chapter 8
Accessories
8.1 MCCB(LS), ELB(LS), Magnetic contactor(LS), Input/Output
Wire Specifications ----------------------------------------------------
8-1
8.2 AC input fuse, AC reactor, DC reactor ---------------------------
8-2
8.3 The selection of Braking Resistor and the Unit ----------------
8-3
Chapter 9
Dimensions -----------------------------------------------------------------
9-1

1. Introduction
1-1
Chapter 1 - Introduction
1.1 Key Features
Current Controlled Vector Control Inverter with Speed Sensor using IGBT as
Power Semiconductor Device.
Tension/Torque Control and Wide Variety of Process Control
Process PI Control, Draw Control, Droop Control, Synchronous Control, WEB
Control etc.
Auto-tuning of Motor Parameters for Precise Speed/Torque Control :
Rotational/Standstill mode
Encoder error (H/W and S/W) detection function
Auxiliary battery function and Emgergent operation by battery operation
Various option for communication and application
Inverter Application
Application Applicable
Machine/System Features
Process Control
Steel Strip
Paper Mill
Textile
Film
Coater
Printing Machine
Tension Control
Wide Range of Speed Control
Hoisting Control
Lifts (Elevators)
Parking
Stacker Crane
Crane
Hoist
High Speed Operation
High Starting Torque
Positioning
Wide Range of Speed Control
Machine Control
MachineTool
WireDrawing
Extruder
High Speed Operation
High Starting Torque
Positioning
Others Conveyor
IndustrialWashing Machine
High Speed Operation
Positioning
This instruction manual is designed for LS STARVERT-
iV5 series Vector
Control Inverters, which have excellent characteristics in speed a
nd torque
control with pulse encoder mounted on the shaft of 3 phase induction motor,
and covers installation, maintenance, wiring and operation for these inverters.

1. Introduction
1-2
1.2 Inverter Nameplate and Model
1.2.1 Inverter nameplate (Example)
1.2.2 Inverter model name
SV
[][][][] iV5 – 2
DB
(MD) (380V) (ENC)
LS STARVERT Series
Max. Applicable Motor
022 : 2.2kW ~ 5000 : 500kW
iV5 Series
Input Voltage
2 : 200V Class (200 ~ 230V) ,
4 : 400V Class (380 ~ 480V)
Built-in DB Circuit
DB : Built-in DB Circuit (DB Resistors Integrated)
DC : DC Power Input
Blank : No Built-in DB Circuit (Use external DB Unit)
MD : Mold Type (2.2~22kW)
(Electrical specification of MD type is based on specifications of 5.5~2.2kW except for the specification
of exterior and its size.)
Input Voltage
(380V) : 380V Input Voltage – 30~220kW(400V)
Blank : Below 22kW (200V/400V) and 280~500kW(400V)
ENCODER TYPE
-
-
-
-
-
-
-
- Blank : 5V Line Drive, 15V Open Collector
- 24V ENC : 24V Line Drive/Open Collector
Inverter Model Name
Input Power Source Specifications
Rated Capacity
Output Power Source Specifications
Running Freq. / Rated Output Current
Bar Code
Serial Code
Output Capacity
SV
[][][][]
i
V
5
-
2
DB
INPUT 200 - 230 V 3 Phase
[][][]A 50/60Hz
OUTPUT 0 - Input V 3 Phase
[][][]A 0 – 3600rpm
[][][]HP / [][][] W
[][][][][][][][][][][]
LSIS Co.,Ltd

2. Specification
2-1
Chapter 2 - Specification
2.1 Standard Specification
2.1.1 200V Class (AC power input type)
SV[][][]iV5-2(DB) 022 037
055
075
110
150
185
220
300
370
Max.applicable
motoroutput
Note1)
[HP]
3 5 7.5
10 15 20 25 30 40 50
[kW]
2.2 3.7
5.5
7.5
11 15 18.5
22 30 37
Output
Capacity [kVA]
Note2)
4.5 6.1
9.1
12.2
17.5
22.5
28.2
33.1
46 55
Rated current [A] 12 16 24 32 46 59 74 88 122
146
Speed 0 ~ 3600 (rpm)
Voltage 0 ~ 200V (230V
Note3)
)
Input
Voltage 3φ200 ~ 230V (-10% ~ +10%)
Frequency 50 ~ 60Hz (±5%)
Inverter weight
[kg(lbs)]
6
(13) 6
(13)
14
(30)
14
(30)
27.5
(60)
27.5
(60)
28
(61)
28
(61)
42
(93)
42
(93)
2.1.2 400V Class (AC power input type)
SV[][][]iV5-4(DB) 022
037
055
075
110
150
185
220
300
370
450
Max.applicable
motoroutput
(Note1)
[HP]
3 5 7.5
10
15
20
25
30
40
50
60
[kW]
2.2
3.7
5.5
7.5
11
15
18.5
22
30
37
45
Output
Capacity [kVA]
Note2)
4.5
6.1
9.1
12.2
18.3
22.9
29.7
34.3
46
57
70
Rated current [A] 6 8 12
16
24
30
39
45
61
75
91
Speed 0 ~ 3600 (rpm)
Voltage 0 ~ 380V (480
Note3)
)
Inverter weight
[kg(lbs)]
6
(13)
6
(13)
14
(30)
14
(30)
27
(59)
28
(61)
28
(61)
28
(61)
42
(93)
42
(93)
63
(139)
SV[][][][]iV5-4
550
750
900
1100
1320
1600
2200
2800
3150
3750
5000
Max.applicable
motoroutput
Note1)
[HP]
75
100
120
150
175
215
300
373
420
500
666
[kW]
55
75
90
110
132
160
220
280
315
375
500
Output
Capacity [kVA]
Note2)
85
116
140
170
200
250
329
416
468
557
732
Rated Current [A]
110
152
183
223
264
325
432
546
614
731
960
Speed 0 ~ 3600 (rpm)
Voltage 0 ~ 380V (480V
Note3)
)

2. Specification
2-2
SV[][][][]iV5-4
550
750
900
1100
1320
1600
2200
2800
3150
3750
5000
Inverter weight
[kg(lbs)]
63
(139)
68
(150)
98
(216)
98
(216)
122
(269)
122
(269)
175
(386)
243
(536)
380
(838)
380
(838)
476
(
1050)
Input
Voltage 3φ380 ~ 480V (-10% ~ +10%)
Note4)
Frequency
50 ~ 60 Hz (±5%)
※The electrical specifications of the MD type (2.2~22kW Class) are the same as
the above. (In case of 2.2 and 3.7 kW products, refer to the weight in above
table.)
SV[][][]iV5-
2/4DB(MD) 055 075 110 150 185 220
Inverter weight
[kg(lbs)]
7.7
(16.9) 7.7
(16.9) 13.7
(30.2) 13.7
(30.2) 20.3
(44.7) 20.3
(44.7)
2.1.3 400V Class (DC power input type)
SV[][][]iV5-4(DC) 055
075
110
150
185
220
300
370
450
550
Max.applicable
motoroutput
Note1)
[HP]
7.5
10 15 20 25 30 40 50 60 75
[kW]
5.5
7.5
11 15 18.5
22 30 37 45 55
Output
Capacity [kVA]
Note2)
9.1
12.2
18.3
22.9
29.7
34.3
46 57 70 85
Rated current [A] 12 16 24 30 39 45 61 75 91 110
Speed 0 ~ 3600 (rpm)
Voltage 0 ~ 380V (480V
Note3)
)
Input rated voltage DC 540 ~ 680V (+10%)
Note5)
Inverter weight
[kg(lbs)]
12
(26)
12
(26)
24
(53)
24.5
(54)
25
(55)
25
(55)
38.5
(84)
38.5
(84)
50
(110)
50
(110)
SV[][][]iV5-4(DC) 750
900
1100
1320
1600
2200
2800
3150
3750
5000
Max.applicablemotor
output (Note1)
[HP]
100
120
150
175
215
300
373
420
500
666
[kW]
75 90 110
132
160
220
280
315
375
500
Output
Capacity [kVA]
Note2)
116
140
170
200
250
329
416
468
557
732
Rated current [A] 152
183
223
264
325
432
546
614
731
960
Speed 0 ~ 3600 (rpm)
Voltage 0 ~ 380V (480V
Note3)
)
Input rated voltage DC 540 ~ 680V (+10%)
Note5)
Inverter weight
[kg(lbs)]
55
(121)
79
(174)
79
(174)
98.5
(217)
98.5
(217)
154.5
(340)
206
(454)
343
(756)
343
(756)
466
(1028)

2. Specification
2-3
Note)
1. It represents the output capacity of maximum applicable motor in case 4-pole
motor is used. (220V is based on 220V and 400V is based on 440V.)
2. Rated capacity (=√3*V*I) is calculated based on 220V for 200V class, 440V for
400V class.
3. Maximum output voltage cannot be generated above specified input voltage.
4. Derate the rated current by 10% when the input voltage is in the range above
480V.
5. Rated current is derated by 10% above 680VDC of input voltage.
※500kW AC/DC input type products will be released soon.
2.2 Common Specification
Items Detailed Specification
Inverter type Voltage source inverter using IGBT
Control
Control method
V
ector control inverter with speed sensor attached
,
Sensorless Vector control inverter
Speed control
accuracy
Analog setting:
±
0.
01
%
(25
±
10
℃
) of max.
Speed (1,800 rpm)
Digital setting: ±0.01% (0 ~ 40℃) of max. Speed
(1,800 rpm)
Speed setting
resolution
Analog setting:
±
0.
1
% of maximum Speed
Digital setting: 0.1 rpm
Cut
-
off frequency of
ASR
50Hz
Torque control
accuracy
3%
Overload Capacity CT: 150%/1Min
Accel/
Decel
Time
setting
0.00 ~ 6000.0 sec (Time unit can be set)
Combination
4 combinations of acceleration/deceleration Time
Pattern Linear, S-Curve
Braking
Braking method Dynamic braking using external resistors
Braking torque 150%
Braking resistor External braking resistor should be attached.
Input
Speed settings
Digital setting via keypad
Multi-step speed setting by input terminal
selection
Analog input settings
Remote setting by option card

2. Specification
2-4
Items Detailed Specification
Analog input
3 channels
(AI1, AI2, AI3*, (AI4,AI5: Extended I/O))
-1010V, 1010V, 010V, 100V,020mA,
200mA, Motor NTC (*Only AI3(AI5:Extended I/O)
selectable)
Selectable among 17 different user-defined
functions
AI3(AI5): Motor NTC only available with Higen
motors
Contact input
FX, RX, BX, RST, P1 ~ P7
Selectable among 46 different user-defined input
functions
Output
Analog output
2 channels (AO1, AO2)
-10V 10V, 10 -10V, 0 10V,
10 0V output
Selectable among 39 different user-defined
functions
Contact output
2 channels (1A
-
1B, 2A
-
2B)
Fault alarm relay: 1 channel (30A-30C, 30B-30C)
Open Collector 1 Channel (OC1/EG)
Protection
Overcurrent, Overvoltage, Low voltage, Inverter
overheat, Inverter thermal sensor malfunction,
Motor overheat, Motor thermal sensor malfunction,
Overspeed, Instantaneous IGBT gate block (BX),
Fuse blown open, External Trip, Pulse encoder
malfunction, Electronic thermal function, Inverter
overload, Ground fault current, IGBT short,
Communication error, Input/Output phase open
protection
Environment
Installation condition
Indoor, Free of Corrosive gas and Direct sunlight
(Pollution Degree 2)
Ambient temperature
-10 ~ 40
°
C (Non-frozen condition)
Humidity Below RH 90% (Dewdrop should not be formed)
Cooling method Forced ventilation by cooling fan
IP Type
IP00: 2.2 ~ 22 kW (MD), 30 ~ 500kW
IP20: 5.5 ~ 2.2 kW (Press)
Altitude, Vibration
Below 1000m above sea leve
l,
Below 5.9m/s
2
(=0.6G)

3. Installation and Wiring
3-1
Chapter 3 – Installation and Wiring
Be sure to check mechanical and electrical installation environment before you
start the inverter. Read through the checking list below. Be sure to read through
the Caution for Safety on this User's Manual prior to the operation of inverter.
Checking List
Mechanical Installation Checking List
Be sure to check the surrounding environment is allowed for operation. (Read
through the ‘Caution on Installation’)
Inverter is a heat-generating device. Be sure to sufficiently secure the
surrounding space to prevent thermal saturation phenomenon.
Be sure to check air is circulated in a normal condition.
Be sure to check motor and drive system are ready to start.
Electrical Installation Checking List
Make sure that the protective grounding is properly done.
Replace the condenser with new one if it lasted longer than two years.
Set the input voltage to the nominal input voltage of the inverter.
Check if the input voltage connected with R, S, T and then fasten them tightly
using an accurate torque wrench.
Check if input power fuse and circuit breaker are properly installed.
Install the motor cable away from the other cable.
Check if the ext. input/output is properly connected.
Check if the input voltage is properly connected with the output terminal of
inverter.
This chapter describes general items for the installation and wiring of an
inverter and includes instruction for wiring to power terminal and control
one and caution in case of wiring, and also explains the function of
each
terminal for both power and control.

3. Installation and Wiring
3-2
3.1 Caution on Installation
3.1.1 Do not install the inverter in a location where excessive vibration
is present.
Be cautious when installing on presses or moving equipment.
3.1.2 Caution on ambient temperature
Ambient temperature greatly affects inverter lifetime, therefore be sure to
keep the ambient temperature of installation location at –10 to 40℃.
3.1.3 Install the inverter on the uninflammable material. The inverter
operates at high-temperature.
3.1.4 Avoid a humid and hot location.
3.1.5 Install the inverter in a location free of oil mist and dust.
Totally enclosed panel can be used to protect the inverter against that
materials.
Cooling air must be clean, free from corrosive materials and
electrically conductive dust.
Measurement point of
Ambient temperature
5 cm
5 cm
5 cm
SV
-
i
V
5
This manual suits for next models
85
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