Lutz B200 SS 41-R MS User manual

0698-501 B200 - 08/2020
Translation of the
original instructions
HORIZONTAL PUMP TUBE
for container (IBC)
Type
B200, SS 41-R MS
B200, PVDF 41-R MS
B200 PURE, SS 41-R MS
B200 Ex PURE, SS 41-R MS
en
Read this operating instructions before start up!
To be retained for future reference.

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Fig. 2
Fig. 3
Fig. 4 Fig. 5

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Fig. 6
Fig. 7

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Table of Contents
1. Concerning this manual.................................................................................................................... 6
1.1 Terms........................................................................................................................................... 6
1.2 Target groups.............................................................................................................................. 6
1.3 Associated applicable documents............................................................................................... 6
1.4 Warnings and symbols................................................................................................................ 7
1.5 Latest state.................................................................................................................................. 7
1.6 Copyright..................................................................................................................................... 7
2. Safety ................................................................................................................................................. 8
2.1 General safety information ......................................................................................................... 8
2.2 Proper use................................................................................................................................... 9
 2.3Specicdanger.......................................................................................................................... 10
  2.3.1Explosionhazardareaorpumpingammableliquids..................................................... 10
2.3.2 Dangerous media............................................................................................................. 10
2.3.3 Mechanical hazards.......................................................................................................... 10
3. Congurationandfunction ............................................................................................................ 11
 3.1Identication............................................................................................................................. 12
 3.2Conguration ............................................................................................................................ 12
3.3 Function .................................................................................................................................... 12
4. Transport and storage .................................................................................................................... 13
4.1 Transport................................................................................................................................... 13
4.2 Storage...................................................................................................................................... 13
5. Installation/Assembly and connection ........................................................................................... 13
5.1 Assembly of pump tube and motor........................................................................................... 13
5.2 Fasten the pump tube to the container (IBC)............................................................................ 14
5.3 Safe use..................................................................................................................................... 14
6. Operation........................................................................................................................................ 15
6.1 Taking out of operation............................................................................................................. 15
7. Maintenance and servicing............................................................................................................. 16
7.1 Observance ............................................................................................................................... 16
7.2 Maintenance ............................................................................................................................. 16
8. Repairs............................................................................................................................................ 17
8.1 Sending the pump to the manufacturer ................................................................................... 17
9. Waste disposal................................................................................................................................ 17
10. Instructions for the explosion protection ....................................................................................... 18
10.1 General.................................................................................................................................. 18
 10.2 Identication......................................................................................................................... 18
10.3 Special conditions.................................................................................................................. 18
 10.4 Equipotentialbondingandearthing..................................................................................... 19
10.5 Conductive hoses / hose connections ................................................................................... 20
10.6 Traceability ............................................................................................................................ 20
Annex .................................................................................................................................................. 21
Translation of the original declaration of conformity........................................................................... 23

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1. Concerning this manual
This manual
• is part of this product
• is valid for all mentioned series
• describes the safe and proper use in all operating stages
1.1 Terms
User: Single person or organisation who is using the products e.g. customer, user, assistant
1.2 Target groups
Target group Task
User ► Retain these operating instructions at the product’s place of use for
future reference.
►Demandthestatoreadandobservetheseinstructionsandthe
additional valid documents, in particular the safety information
and warnings.
►Observe additional regulations and instructions concerning the
plant.
Qualiedpersonnel,installer ►Read, observe and follow these instructions and the additional
valid documents, in particular the safety information and
warnings.
Tab. 1: Target groups and their tasks
1.3 Associated applicable documents
Document Purpose
Operating instructions motor Safe and proper use of the motor.
Operating instructions container Safe and proper use of the container.
Supplementary operating instructions for additional delivered components
Tab. 2: Associated applicable documents and purpose

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1.4 Warnings and symbols
Warning Level of risk Consequences in case of
non-compliance
DANGER direct danger death or serious injury
WARNING possible direct danger death or serious injury
CAUTION possible dangerous situation light injury
NOTICE possible dangerous situation damage of property
Tab.3:Warningsandconsequencesincaseofnon-compliance
Symbol Meaning
Safety information
►Comply with all measures that are marked with a safety sign to prevent injuries or
death.
iInformation / Recommendation
►What to do
→Cross reference
3Requirement
Tab. 4: Symbols and meaning
1.5 Latest state
Pleasendthelateststateofthisoperatinginstructionunderwww.lutz-pumpen.de.
1.6 Copyright
The content of this operating instruction and the images contained in them are subject to the copyright
protection of Lutz Pumpen GmbH.

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2. Safety
Themanufacturerwillnotbeheldresponsibleforanydamagesresultingfromnon-complianceofthe
overalldocumentation,inparticularfordamagesincaseofnon-complianceoftheoperatinginstructions.
2.1 General safety information
Observe following regulations before accomplishing all activities.
Product safety
Thepumpisconstructedinconformitywiththestateoftheartandapprovedsafety-relatedstandards.
Danger however can occur during use for life and health of the user or third parties or damage of the
pump and other material assets. Therefore:
• Operate the pump only in a technically sound state, for its proper use, and conscious of safety and
hazards taking into account these instructions.
• Ensure that these instructions and all associated applicable documents are complete, legible, and
stored in a place that personnel can access at all times.
• Refrain from any manner of working that endangers personnel or uninvolved third parties.
• Inthecaseofasafety-relevantmalfunction,stopthepumpimmediatelyandenlistaresponsible
person to rectify the malfunction.
• In addition to the overall documentation, observe the statutory or other safety and accident preven-
tion regulations, as well as the valid standards and guidelines of the respective operating country.
Modications
Unless the manufacturer has provided its consent in writing, the manufacturer is not liable for interven-
tionsperformedbytheuser(modications)ontheproduct,suchasconversion,alteration,newdesign,
etc.Modicationsnotagreedwiththemanufacturermayhavethefollowingeects,amongothers:
• Functional impairments on the appliance or plant
• Damage to the appliance and other property damage
• Environmental damage
• Personal injuries right through to death
Duties of the operator
Safety-conscious working
• Operate the pump only in a technically sound state, for its proper use, and conscious of safety and
hazards taking into account these instructions.
• Ensure observance and monitoring of:
- Properuse
- Statutoryorothersafetyandaccidentpreventionregulations
- Safetyprovisionsinhandlinghazardoussubstances
- Validstandardsandguidelinesintherespectivecountryofoperation
• Provideprotectiveequipment

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Personnel qualication
• Ensure that personnel tasked with work on the pump have read and understood these instructions and
all associated applicable documents, particularly safety, maintenance and servicing information, before
they start work.
• Clarify responsibilities, competencies and monitoring of the personnel.
• Ensurethatallworkiscarriedoutbytechnicalqualiedpersonnelonly:
- Assembly,servicing,maintenancework
- Workontheelectrics
• Personnel to be trained must only work on the pump under the supervision of technical personnel.
Statutory warranty
• Duringtheguaranteeperiod,obtainthemanufacturer'spermissionformodications,maintenance
work or alterations.
• Use only original parts.
Duties of the personnel
• Observe the notices on the pump and maintain them in a legible state.
• Useprotectiveequipmentwherenecessary.
• Only perform work on the pump during downtime.
• Ensure that the motor is disconnected before you carry out assembly and maintenance work.
• Aftercompletingalltheworkonthemotor,remountthesafetydevicesinaccordancewithspecications.
2.2 Proper use
• The pump may only be installed horizontally.
• Only operate the pump outside the container.
• Thepumpmayonlybeusedtopumptheagreedliquids(→contract data sheet, →Appendix, table 1
-tableofmaterials).
• Ambienttemperature-20°Cupto40°C
• Dry running must be avoided.
- Ensurethatthepumpiscommissionedonlywithliquidandisneveroperatedwithoutpump
medium.
• Pumptubesdeliveredwithoutamotorrequirecompletiontoapumpunitinaccordancewiththe
specicationsofthemachinerydirective2006/42/EC.
If the product and supplied accessories are used for other purposes than the intended purpose, it is the
responsibilityoftheusertocheckthesuitabilityandadmissibility.Productusenotconrmedinwriting
by the manufacturer absolves the manufacturer of any liability.
Themanufacturerisnotliableforconsequencesofincorrecttreatment,use,maintenance,servicingand
operation of the appliance, as well as normal wear and tear. The same applies if faults arise from inter-
ventionorcongurationsonthepartoftheusernotconrmedbythemanufacturer.

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Prevention of obvious misapplication (examples)
• Observe and comply with the operating limits of the pump in terms of temperature, pressure,
delivery rate (→Appendix, table 2; contract data).
• Thepowerconsumptionofthepumpincreaseswithincreasingdensityorviscosityoftheliquid.To
prevent an overload of the pump, coupling and motor, comply with the permissible viscosity and
density (→Appendix, table 3, table 4). A lower density and viscosity is allowed.
• Whenpumpinguidscontainingsolids,maintainthelimitvaluesforsolidcontentsandgrainsize(→
Contract data sheet, technical description).
• Possiblechemicalreactionsofuidsandresultinghealthhazardsandmaterialdamagemustbe
considered.
• Motors may only be operated mounted to the pump tube (→operating instructions motor).
• Pumpwithuniversalmotormustnotbeexposedtoweatherorbesplashedwithliquid.
• Use hoses only in perfect and tested condition (→operating instructions hose lines).
• ForpumptubesmadeofPVDFfollowingapplies:
- Donotoperateinexplosionhazardarea.
- Donotpumpammableliquids.
2.3 Specic danger
2.3.1 Explosion hazard area or pumping ammable liquids
→Chapter 10: Instructions for the explosion protection
• Onlyusepumptubesmadeofstainlesssteel(SS1.4571withATEX-IdenticationII2GExhIIBT4Gb.
• Onlyuseexplosion-proofdrivemotors.
• Onlyoperatethepumpinlledcondition.
2.3.2 Dangerous media
• Whenpumpingdangerousmedia(e.g.hot,ammable,explosive,poisonous,dangeroustohealth)
observe safety provisions for handling hazardous substances.
• Consider the safety data sheet of the product.
• Alwayswearprotectiveequipmentwhenworkingonthepump.
2.3.3 Mechanical hazards
• Pumpprotrudesfromthecontainerandmustbeprotectedagainstmechanicalinuences.
• The pump must not be transported together with the container.

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3. Conguration and function
Fig. 1A
Fig. 1B
Pump outlet
G11/4“AG/Tri-ClampDN32
Hand wheel
Locking screw
Fastening for clips
Tri-Clamplocking
clampDN32
Tri-Clampconnecting
pieceDN40
Connection for
equipotentialbonding
Wing nut S60x6
Pump outlet
G 1 1/4” OT
Hand wheel
Wing nut S60x6

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3.1 Identication
1 Pump type
2 Serial number of the pump
3 ATEX-Identication
4 Yearofconstructionofthepump(lasttwodigitsoftheserialnumbere.g.-16for2016)
5 CE-Identication
3.2 Conguration
Acontainerpumpcomprisesadrivemotorandapumptube.Followingdierentversionsareavailable:
• Drive
- Universalmotor
- Compressedairmotor
- Explosion-proofmotors
• Pump tube
- Material
 -Stainlesssteel(SS1.4571)
 -PVDF
- Sealing
with mechanical seal (MS)
- Types of impeller
axial impeller (R)
3.3 Function
Acontainerpumpisusedforfastandsafeemptyingortransferringofalltypesofliquidsfrommobile
containers. The motor can be removed from the pump tube. The pump is connected to the container via
an adapter. The pump made of stainless steel can also be connected via the clamp socket with a hose line
or pipe line.

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4. Transport and storage
4.1 Transport
Unpacking and checking condition of delivery
►Unpack the pump tube on receipt and check for transport damages.
►Report transport damages to the manufacturer immediately.
►Check that the consignment is complete as ordered.
4.2 Storage
!WARNING
Danger of injury and intoxication when handling hazardous liquids!
►Alwayswearprotectiveequipmentwhenworkingonthepump.
►Complete emptying of pump tube.
►Store the pump at a protected and easy accessible place.
5. Installation/Assembly and connection
!DANGER
Danger of injury and intoxication when handling hazardous liquids!
►Thevalvespoolonthecontainer(IBC)mayonlybeopenedifitisensuredthatpump,hoseandshut-o
valve are professionally mounted. When starting up, ensure leak tightness.
►Duringliquidremoval,thecontainer(IBC)mustbeadequatelyventilated.
►In case of dangerous media, an outlet tank must absolutely be provided.
►Pumpprotrudesfromthecontainerandmustbeinstalledawayfromthetracroute.
►InstallanEMERGENCYOFFdeviceoutsidethehazardousarea.
5.1 Assembly of pump tube and motor
3Motorisswitchedo
3Coupling to turn easily
►Connect the motor with the pump tube.
►Turn the motor slightly to ensure that the driver engages in the coupling.
►Firmlyconnectthemotorandpumptubebymeansofthehandwheel(right-handthread)(→Fig. 2).

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5.2 Fasten the pump tube to the container (IBC)
3Ashut-odeviceisavailableonthecontainer.
3A check valve is mounted on the pump outlet to prevent inadvertent emptying of the container.
3When using nozzles, the container (IBC) must not be higher than the maximum operating pressure
allows.
►Screw the pump with wing nut at the outlet of the container. The pump outlet of the pump tube must
be levelled downwards. The pump is connected with the container via an adapter. Pump types made
of stainless steel can also be connected via the clamp socket with a hose line or pipe line (→Fig. 3,
Item 1).
►Pump must be hung up with a clip →Fig. 3, item 2) in order to avoid overload at the container
outlet.Forstainlesssteelpumps,theclipisxedontheliftingeyeandforpumpsmadeofPVDFon
thehandwheel.Pumptypesmadeofstainlesssteelcanalsobermlyinstalledinapipelinewhichis
designed for the total weight of the pump (approx. 6 kg).
5.3 Safe use
Only put the pump into operation if:
3Motor fastened properly on pump tube
3Motor and pump tube not damaged
3Pump screwed tightly to container
3Forpumpsmadeofstainlesssteel,thexingscrewsonthepumptubearetightenedrmly(→Fig. 1A)
3Suitable and tested pressure lines and connections are used
3Hoselinestightlyandrmlyconnectedtothepump
NOTICE
Damage of property as a result of dry running!
►Open the valve spool on the container (IBC).
►Container (IBC) must not contain any deposits.
►Do not subject the outrun piece to tension or pressure (→Fig. 4).
►Limit the bending moment MBattheoutrunpieceto30Nm.Alsoobservetheinformationforthe
container outlet.

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6. Operation
3Allconnectionsandttingsareproperlytightened
3Valvespoolonthecontainer(IBC)open.
!WARNING
Danger of injury and intoxication when handling hazardous liquids!
►Alwayswearprotectiveequipmentwhenworkingonthepump.
►Observe the maximum operating pressure and operating temperature. At high operating pressure,
containers or hoses can burst or become loose.
►Supervisethepumptubeormonitorwithaowmonitoringdevice.
►Fillatanappropriatespeedtopreventsplashingoutofliquids.
►Allownozzleorcableendtodrainafterlling.Theremaystillbeliquidwhichwouldotherwiseowout
uncontrolled.
NOTICE
Damage of property as a result of dry running!
►Pump tube may never run dry.
6.1 Taking out of operation
!WARNING
Danger of injury and intoxication when handling hazardous liquids!
►Disconnect the pump motor from the mains power supply.
►Always close the valve spool on the container (IBC) before working on the pump.
►Alwayswearprotectiveequipmentwhenworkingonthepump.
►Collectanyresidualliquidescapingfromthepumpandhoselinesafelyanddisposeofitinanenviron-
mentally friendly fashion.
►Loosen clip, if necessary or remove mounting bracket.
►Release wing nut on the container.
►Pullopump.
!CAUTION
After removing the pump from the container, ngers can be injured by rotating parts!
►Disconnect the pump motor from the mains power supply.
►Do not reach into the intake port of the pump.

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7. Maintenance and servicing
!WARNING
Danger of injury and intoxication when handling hazardous liquids!
►Alwayswearprotectiveequipmentwhenworkingonthepump.
►Empty the pump tube and, if necessary, the hose line and the nozzle completely.
7.1 Observance
►Onlyuseanon-leakingpumptube:
 Thepumpmustbeswitchedoandrepairedimmediatelyifliquidleaksoutofthepumptubebelow
the handwheel (→Fig. 5).
►If necessary, use leakage monitoring.
7.2 Maintenance
►Afterpumpingaggressive,tacky,crystallizingorcontaminatedliquidsthepumptubemustbeushed
and cleaned with an appropriate detergent. Follow the safety instructions for the detergent.
►Only clean pump tube and motor outside the explosion hazard area.
For cleaning the pump made of stainless steel, the rotating pump part must also be removed from the
outer tube (→Fig.6).PumpB200PVDFcannotbedisassembledforcleaning.
a) Releasethehandwheel(right-handthread)anddetachthemotorfromthepumptube.
b) Unscrew the clamp connection and remove the container adapter.
c) Release the locking screws.
d) Press the rotating unit on the rotor side out of the outer tube.
►Checko-ringandmechanicalsealfordamage.
Installation (→Fig.7)
a) Press the rotary unit on the coupling side into the outer tube.
b) Tighten locking screws.
c) Insert container adapter and turn clamp connection.
d)Firmlyconnectthemotorandpumptubebymeansofthehandwheel(right-handthread).

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8. Repairs
►Repairs should only be made by the manufacturer or authorized Lutz dealers.
►Only use original Lutz Pumpen spare parts. If other spare parts are used, liability on the part of Lutz
Pumpen is obsolete.
8.1 Sending the pump to the manufacturer
3Pump pressureless
3Pump completely emptied
3Electrical connections separated; motor secured against reactivation
3Pump cooled down
►Only return the pump to the manufacturer with an accurately completed document of compliance.
9. Waste disposal
Plasticpartscanbecomecontaminatedbypoisonousorradioactiveliquidstotheextenttomakecleaning
insucient.
!WARNING
Danger of poisoning and environmental damage due to the liquid pumped!
►Alwayswearprotectiveequipmentwhenworkingonthepump.
►Before disposing the pump:
- Leakingliquidmustbecontainedandseparatelydisposedaccordingtothelocallyapplicableregu-
lations.
- Residuesofliquidinthepumpmustbeneutralized.
►Removethenon-metallicpartsanddisposethemaccordingtothelocallyapplicableregulations.
►Dispose the pump according to the locally applicable regulations.

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10. Instructions for the explosion protection
!DANGER
Danger of explosion from use in an explosion hazard area!
►Onlyuseanexplosion-proofpumptube.
►Onlyuseanexplosion-proofmotor.
►Onlyoperatethepumpinlledcondition.Usethecheckvalvesupplied.
10.1 General
PumpisusedtopumpammableliquidsaccordingtoRegulation(EC)1272/2008(CLP)frommobile
vessels, which belong to the explosion groups IIA and IIB and the temperature classes T1 to T4. The pump
corresponds to category 2 when used as intended.
10.2 Identication
II 2 G Ex h IIB T4 Gb
10.3 Special conditions
►Ensurethatadditionalttedcomponents(e.g.coupling,gear,drivemotor)arelocatedoutsideofthe
mobile container.
►TherequirementsofunitgroupII(sub-classIIB),category2,temperatureclassT4havetobemet.
►OnlyuseLutzPumpenexplosion-proofdrivemotors.
►Do not use the drum pump for stationary operation.
►The operation of the pump has to be monitored during the pumping process in order to avoid dry
running and empty running phases.

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10.4 Equipotential bonding and earthing
►Beforestartingup,anequipotentialbondingmustbeestablishedbetweenthepump,thecontainerto
beemptiedandthecontainertobelled.
►Clamptheequipotentialbondingcable(orderno.0204-994)tocreateanequipotentialbondingbetween
the pump and the container to be emptied. For better conductivity, remove the paint and dirt from the
clamping points.
►Equipotentialbondbetweenthecontainerstobeemptiedandtobelledviaaconductivesubstrate
(e.g. a conductive grating).
►Ensure that a conductive transition between container and earthing potential is available.
Fig. 8
ÀConnectionforequipotentialbondingcable
ÁExplosion-proofplug-and-socketdevice,explosion-proofterminalboxorplug-and-socketdeviceoutside
the explosion hazard area
ÂConductivehoselinewithconductiveconnector(R<1MΩ)
ÃConductivesubstrateorconnectionofanequipotentialbondingcable

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10.5 Conductive hoses / hose connections
►Use an electrically conductive hose.
►Ensurethattheohmicresistancebetweenthettingsmaynotexceedthefollowinglimitedvalues
depending on the respective hose type.
- SymbolM/T=Limit≤10²Ω.
- SymbolΩ/TorΩ-CL=Limit≤106Ω.
►Ensure that the nozzle is conductive.
►Ensure that the hose connection provides a highly conductive transition between hose and pump tube
as well as the nozzle.
►With poorly conductive transitions: Earthing all conductive parts.
►IdentifyandexaminehoselinesandarmaturesaccordingtoDINEN12115.
10.6 Traceability
Productsforpotentiallyexplosiveatmospheresareidentiedbyanindividualserialnumber.
Lutz Pumpen ensures the traceability of this device up to the initial point of delivery according to ATEX
Directive.
Allpersonswhoredeliverthedeviceareobligedtoguaranteeitstraceabilitytoenablesubsequentrecall
actions.