Luverne 205760 User manual

205760
FREIGHTLINER CASCADIA
2008-CURRENT
INSTALLATION INSTRUCTIONS
READ THE INSTRUCTIONS COMPLETELY AND CHECK TO MAKE SURE THAT ALL
OF THE REQUIRED PARTS ARE ON HAND BEFORE STARTING THE INSTALLATION.
1. INSERT THE BRACKET MOUNTING TUBES (ITEM #4), INTO THE TOW HOOK RECEIVERS ON THE
TRUCK. AND INSTALL THE MOUNTING BRACKET SPACER (ITEM #16), 3/4” LOCK WASHER
(ITEM #20) AND THE 3/4” X 2” HEX BOLT (ITEM #9) ON TO THE INSIDE END OF THE MOUNTING
TUBES.
2. USING THE 5/8” X 7/8” SHOULDER BOLTS (ITEM #10), .630 X 1.25 X .040 X .082 BELLEVILLE
WASHERS (ITEM #17) AND 1/2”-13 NYLOCK NUTS (ITEM #14), ATTACH THE MOUNTING
BRACKETS (ITEM #2 & #3) TO THE OUTSIDE OF THE GUARD USING THE BOTTOM HOLES.
TIGHTEN TO 65 FOOT POUNDS.
3. USING THE 5/16”-18 X 1-1/4” BUTTON HEAD SCREWS (ITEM #12), 5/16” FLAT WASHERS (ITEM
#18) AND 5/16”-18 NYLOCK NUTS (ITEM #15), ATTACH THE RUBBER STOPS (ITEM #7) TO THE
MOUNTING BRACKETS AS SHOWN IN fig 1.
4. ASSEMBLE THE LATCHING HARDWARE – LATCH BUSHING (ITEM #6), BELLEVILLE WASHERS
(ITEM #17), 1” OD X 5/8” ID X 1/16” NYLON WASHERS (ITEM #19), MOUNTING BRACKET LATCH
(ITEM #5), 1/2”-13 X 3” HEX HEAD BOLT (ITEM #11), 7/16” WASHER (ITEM #13) AND 1/2”-13 HEX
NYLOCK NUT (ITEM #14) TO THE MOUNTING BAR ON THE GRILLE GUARD. TIGHTEN TO 65
FOOT POUNDS. (NOTE: APPLY A SMALL AMOUNT OF GREASE TO THE SLOT AREA OF THE
MOUNTING BRACKET LATCH TO AID IN SLIDING.)
5. CLOSE THE MOUNTING BRACKETS ON THE LATCH BUSHINGS. CHECKING THAT THE RUBBERS
ARE SEATING ON THE LATCH BUSHINGS.
6. OPEN UP THE BRACKETS AND WITH HELP, INSTALL THE GRILLE GUARD ASSEMBLY ONTO
THE MOUNTING BRACKET BARS.
7. INSTALL THE 3/4”-10 X 3” BOLTS (ITEM #8) AND THE 3/4” LOCK WASHERS (ITEM #20) THROUGH
THE FACE OF THE BRACKETS AND INTO THE MOUNTING BRACKET TUBES (ITEM #4). TIGHTEN
THE BOLTS. (NOTE: WHEN TIGHTENING THE BOLTS THE BRACKETS WILL HAVE A
TENDENCY TO ROTATE. TO KEEP THE BRACKET FROM ROTATING, HOLD THE BOTTOM
OF THE MOUNTING BRACKET WITH CRESENT WRENCH.)
8. CLOSE THE GUARD ON THE RUBBERS, APPLYING PRESSURE TO COMPRESS THE RUBBER AND
PUSH DOWN ON THE LATCH BRACKETS TO LOCK THE GUARD IN PLACE.
INSTALLATION INSTRUCTIONS – 205762
REVISED 27OCT15 LVL E
REVISED 27AUG15 LVL D
REVISED 05FEB13 LVL C
REVISED 10OCT11 LVL B
REVISED 31AUG10 LVL A
PAGE 1 OF 3 23MAR09

NOTE: AFTER THE FIRST 1000 MILES, CHECK THE ¾”-10 HEX MOUNTING BOLTS FOR
LOOSENESS AND RETORQUE IF NECESSARY.
SERVICE PARTS LIST
ITEM PART NO. QTY DESCRIPTION
1 VARIES 1 GUARD – TUBULAR, 3”
2 206802 1 MOUNTING BRACKET – LH, ZP
3 206803 1 MOUNTING BRACKET – RH, ZP
4 205811 2 BRACKET MOUNTING BAR – ZP
5 205694 2 MOUNTING BRACKET LATCH – ZP
6 108972 2 LATCH BUSHING – ZP
7 205793 2 MOUNTING BRACKET STOP
8 108987 2 SCREW – HEX HEAD, ¾”-10 X 3”, ZP
9 108989 2 SCREW – HEX HEAD, ¾”-10 X 2”, ZP
10 108968 2 BOLT – SHOULDER, 5/8” X 7/8”
11 109472 2 SCREW – HEX HEAD, ½”-13 X 3”, ZP
12 108971 2 SCREW – HEX HEAD, 5/16”-18 X 1-1/4”, SST
13 100081 2 WASHER-FLAT, 7/16”, ZP
14 105654 4 NUT – NYLOCK, ½”-13, ZP
15 102380 2 NUT – NYLOCK, 5/16”-18, ZP
16 549495 2 MOUNTING BRACKET SPACER
17 108969 10 WASHER – BELLEVILLE, .630 X 1.25 X .040 X .082
18 100034 2 WASHER – FLAT, 5/16”, ZP
19 102149 2 WASHER – 1” OD X 5/8” ID X 1/16”, HDPE
20 101402 4 WASHER – LOCK, ¾”, ZP
21 102500 4 TUBE INSERT – 3” (ON CERTAIN MODELS)
22 100252 1 SERIAL NUMBER DECAL
SERVICE PARTS LIST – 205762
REVISED 27OCT15 LVL E
REVISED 27AUG15 LVL D
REVISED 05FEB13 LVL C
REVISED 10OCT11 LVL B
REVISED 31AUG10 LVL A
PAGE 2 OF 3 23MAR09