Luverne O-MEGA II Series Datasheet

INSTALLATION INSTRUCTIONS AND PARTS LIST
MODEL 583054, 583060, 584054 O-MEGA II 6” OVAL STEPS
1. READ INSTRUCTIONS COMPLETELY AND CHECK TO MAKE SURE THAT ALL REQUIRED PARTS
(LISTED ON THE SERVICE PARTS LIST) ARE ON HAND BEFORE STARTING THE INSTALLATION.
2. FOLLOW THE INSTRUCTIONS INCLUDED WITH THE SPECIFIC BRACKET PACKAGE THAT YOU
ARE USING, TO MOUNT THE BRACKETS TO YOUR VEHICLE.
3. BEFORE ATTACHING THE O-MEGA STEPS TO THE BRACKETS, PLACE THE STEP PADS (ITEM #2)
ON TOP OF THE STEP PLATES. USE THE TABLE ON SHEET #2, AS A GUIDE TO POSITION THE
STEP PAD FOR YOUR PARTICULAR VEHICLE. WHEN INSTALLING THE PADS ON THE STEPS,
DRILL (5) 1/8'” HOLE USING THE STEP PAD AS A GUIDE. ATTACH WITH (5) 8-18X1/2'” TEK
SCREWS (ITEM #6) PROVIDED. REPEAT FOR ALL STEP PADS.
4. INSTALL THE REQUIRED NUMBER OF SQUARE HEAD BOLTS INTO THE DESIGNATED SLOTS IN
THE BOTTOM OF THE STEP PLATES.
5. INSTALL THE END CAPS (ITEM #3) AS SHOWN IN fig. 1 SNUG UP THE NUTS. BE CAREFUL NOT
TO DEFORM THE PLASTIC
6. POSITION THE O-MEGA STEP ON THE MOUNTING BRACKETS SO THAT THE SQUARE HEAD
SCREWS (ITEM #4) ARE LOCATED IN THE SLOTS OF THE MOUNTING BRACKETS AND THE STEP
IS CENTERED, FRONT TO REAR, ON THE VEHICLE. INSTALL 5/16” SERRATED FLANGE NUTS
(ITEM #5) ON THE SQUARE HEAD SCREWS (ITEM #4) AND TIGHTEN TO 19 LB FT.
SERVICE PARTS LIST
ITEM PART NO. QTY DESCRIPTION
1 553069 2 EXTRUSION-AL,51.0,OMEGA STP,SILVER
1 553057 2 EXTRUSION-AL,51.0,OMEGA STP,BLACK
1 553070 2 EXTRUSION-AL,57.0,OMEGA STP,SILVER
2 552970 4 ALUM,STP-PAD,BLK,OMEGA-STEPS
3 107956 4 CAP-END,PLSTC,2.95 X 6.70
4 106880 20 SCREW-SQ HD,5/16-18 X 1,MAGNIGUARD
5 102680 20 NUT-SERR FLG,HX,SST,WX,5/16-18
6 107958 20 SCREW-PPH,TEK,#8-18 X 1/2",SST,BZP
553114 SHEET 1 OF 2 05OCT16

STEP PAD LOCATION GUIDE
VEHICLE MODEL PAD A PAD B
SILVERADO/SIERRA REGULAR CAB 14-3/4 N/A
DODGE RAM REGULAR CAB 10-1/2 N/A
FORD F150 REGULAR CAB 18-1/4 N/A
FORD SUPER DUTY REGULAR CAB 6-7/8 N/A
TUNDRA REGULAR CAB 6-1/2 N/A
TOYOTA FJ CRUSIER 6-1/2 N/A
FORD ESCAPE 5-1/2 35-1/2
NOTE: THE ABOVE PAD LOCATIONS ARE ONLY SUGGESTIONS AND MAY BE PLACED AT THE
PURCHASERS DISCRESION. (THE 2008-2012 FORD ESCAPE WILL USE 2 PADS PER SIDE ON THE
585060 BOARDS).
553114 SHEET 2 OF 2 05OCT16

INSTALLATION INSTRUCTIONS AND PARTS LIST
APPLICATION: MODEL 571741 MEGA STEP BRACKETS ON:
2015 GM 2500/3500HD REGULAR CAB PICKUPS, GAS/DIESEL
BODY MOUNT APPLICATION
NO DRILL APPLICATION
1. READ INSTRUCTIONS COMPLETELY AND CHECK TO MAKE SURE THAT ALL REQUIRED PARTS
(LISTED ON SERVICE PARTS LIST) ARE ON HAND BEFORE STARTING THE INSTALLATION.
2. ON THE LEFT SIDEOF THE VEHICLE PREASSEMBLE THE FRONT BRACKET (ITEMS #2, 4) AS
SHOWN IN FIG. 1 USING THREE 3/8”-16 X 1.0” SCREWS, 3/8" FLAT WASHERS AND 3/8" FLANGE
NUTS. (ITEMS #11, 8, 9). TORQUE TO 19 LB. FT.
3. ASSEMBLE THE LOAD REACTION STUDS AND HARDWARE (ITEMS #7 THRU #10) AS FOLLOWS.
3.1. ON THE SHORT THREADED END OF THE LOAD REACTION STUD (ITEM #10), INSTALL A 3/8”
SERRATED FLANGE NUT (ITEM #9) BACKWARDS TO THE BOTTTOM OF THE THREAD. THEN
INSTALL A 3/8” FLAT WASHER (ITEM #8) AND RUBBER “CUSHION” WASHER (ITEM #7) TIGHT
UP AGAINST THE SERRATED FLANGE NUT. (THE END OF THE STUD MUST BE RECESSED IN
THE RUBBER WASHER APPROX. 3/16”).
3.2. ON THE LONG THREADED END OF THE STUD, INSTALL A 3/8” SERRATED FLANGE NUT
(ITEM #9) BACKWARDS TO NEAR TO THE BOTTTOM OF THE THREADS
4. ATTACH THE LOAD REACTION STUD ASSEMBLIES TO THE MOUNTING BRACKETS AS SHOWN IN
FIG. 2. INSERT THE STUD, FROM WHAT WILL BE THE INBOARD OR FRAME SIDE THRU THE
LOWEST HOLE IN THE BENT FLANGE OF THE BRACKET THAT WILL ALLOW THE RUBBER
WASHER TO SEAT FIRM AGAINST THE SIDE WALL OF THE FRAME. INSTALL A 3/8”-16 FLANGE
NUT (ITEM #9) ON THE OUTBOARD END OF THE STUD (FINGER TIGHT ONLY).
NOTE:
DUE TO EXCESSIVE THREAD LOCKER IN THE BODY MOUNT BOLT AREA ON THE
SILVERADO/SIERRA, USE CAUTION WHEN REMOVING THE BODY MOUNT BOLTS.
5. REMOVE THE FACTORY FRONT, AND REAR BODY MOUNT BOLTS AND INSTALL THE MOUNTING
BRACKETS PER THE FOLLOWING INSTRUCTIONS:
5.1. INSTALL THE FRONT MOUNTING BRACKET (ITEM #2, 4) TO THE FRONT BODY MOUNT AS
SHOWN (LEAVE THESE FASTENERS FINGER TIGHT).
5.2. INSTALL THE REAR MOUNTING BRACKET (ITEM #5) & WASHER (ITEM #12) TO THE REAR
BODY MOUNT AS SHOWN (LEAVE THESE FASTENERS FINGER TIGHT).
6. INSTALL THE STEP BOARDS AS DESCRIBED BY THE INSTRUCTIONS INCLUDED WITH YOUR STEP
BOARDS. (NOTE: INSURE THAT THE MOUNTING BRACKETS DO NOT TOUCH THE INSIDE
WALL OF THE BODY MOUNT HOUSING AND TORQUE THE BODY MOUNT FASTENERS TO
MANUFACTURES SPECS).
7. POSITION THE LOAD REACTION BOLT ASSEMBLY SO THAT THE RUBBER CUSHION IS SNUG UP
AGAINST THE SIDE OF THE FRAME. TIGHTEN THE 3/8” FLANGE NUTS ON EITHER SIDE OF THE
BRACKET TO 19LB. FT.
8. REPEAT STEPS 2-7 FOR THE RIGHT SIDE OF THE VEHICLE.
553187 SHEET 1 OF 3 08FEB17

ATTACHING THE STEP BOARD TO THE BRACKETS:
PLEASE REFER TO THE INSTRUCTION SHEET INCLUDED WITH YOUR STEP BOARD ASSEMBLY TO
MOUN THE STEP TO THE BRACKETS.
SERVICE PARTS LIST
ITEM PART NO. QTY DESCRIPTION
1 1 STEP ASSEMBLY, MEGA STEP / O-MEGA STEP
2 552646 1 BRACKET-MTG, FRONT, LH, 571741
3 553123 1 BRACKET-MTG, FRONT, RH, 571741
4 552718 2 BRACKET-MTG, FRONT, INBOARD, 571741
5 552648 1 BRACKET-MTG, CENTER, LH, 571741
6 552647 1 BRACKET-MTG, CENTER, RH, 571741
7 102592 4 WSHR, RUBBER, .354 ID X 1.00 OD X .75 THK
8 100062 10 WSHR, FL, 3/8”, .438 ID X 1.00 OD X .083” THK
9 100181 18 NUT, SERR FLG, HEX, 3/8-16 UNC, ZP
10 104686 4 STUD, -DBL ENDED, STL, 3/8-16 X 4.00”, ZP
11 100040 6 SCR-HEX HD, 3/8”-16 X 1.0” UNC, ZP
12 108882 2 WSHR, FL, .59 ID X 1.06 OD X .19 THK, ZP
553187 SHEET 2 OF 3 08FEB17