Luverne 206620 User manual

206620
CLASS 8 VOLVO VN
(2004-CURRENT)
INSTALLATION INSTRUCTIONS
READ THE INSTRUCTIONS COMPLETELY AND CHECK TO MAKE SURE THAT ALL
OF THE REQUIRED PARTS ARE ON HAND BEFORE STARTING THE INSTALLATION.
1. INSERT THE BRACKET MOUNTING BARS (ITEM #4), INTO THE TOW HOOK RECEIVERS ON
THE TRUCK. YOU MUST USE THE VEHICLE SUPPLIED 3/4” DIA. PINS (OR EQUIVALENT) TO
SECURE THE BRACKET MOUNTING BARS IN THE TOW HOOK RECEIVERS.
2. USING THE 5/8” X 7/8” SHOULDER BOLTS (ITEM #9), .630 X 1.25 X .040 X .082 BELLEVILLE
WASHERS (ITEM #14) AND 1/2”-13 NYLOCK NUTS (ITEM #12), ATTACH THE MOUNTING
BRACKETS (ITEM #2 & #3) TO THE OUTSIDE OF THE GUARD USING THE BOTTOM HOLES.
TIGHTEN TO 65 FOOT POUNDS.
3. USING THE 5/8”-11 X 1-3/4” BOLTS (ITEM #11), AND 5/8”-11 NYLOCK NUTS (ITEM #12), AND
5/8" FLAT WASHER (ITEM #10), ATTACH MAGNET & MAGNET BRACKET (ITEM #6 & 7) TO
THE MOUNTING BARS OF THE GRILLE GUARD, AS SHOWN IN FIG 1.
4. NOTE: (MAGNETS AND MAGNET BRACKETS ARE PRE ASSEMBLED, SOME ADJUSTMENT
MAY BE NECESSARY AFTER THE GRILLE GUARD IS INSTALLED ON THE
TRUCK.)
5. INSTALL THE GRILLE GUARD ASSEMBLY WITH BRACKETS ATTACHED, ONTO THE
BRACKET MOUNTING BARS.
6. INSTALL THE 7/8”-9 X 3” BOLTS (ITEM #8) AND THE 7/8” LOCK WASHERS (ITEM #17)
THROUGH THE FACE OF THE BRACKETS AND INTO THE MOUNTING BRACKET BARS (ITEM
#4). TIGHTEN THE BOLTS. (NOTE: WHEN TIGHTENING THE BOLTS, THE BRACKETS WILL
HAVE A TENDENCY TO ROTATE. TO KEEP THE BRACKET FROM ROTATING, INSERT A
BAR IN THE TOW HOOK AND UNDER (RH) OR OVER (LH) THE SQUARE TUBE TO
MAINTAIN A STRAIGHT UP AND DOWN POSITION.)
NOTE: AFTER THE FIRST 1000 MILES, CHECK THE 7/8”-9 HEX MOUNTING BOLTS
FOR LOOSENESS AND RETORQUE IF NECESSARY.
INSTALLATION INSTRUCTIONS – 206629 PAGE 1 OF 3 21AUG15

SERVICE PARTS LIST
ITEM PART NO.
QTY DESCRIPTION
1 VARIES 1 GUARD – TUBULAR, 3”
2 206630 1 MOUNTING BRACKET – LH, ZP
3 206631 1 MOUNTING BRACKET – RH, ZP
4 205652 2 BRACKET MOUNTING BAR - ZP
5 109890 2 SCR-FSHCS, 1/4-20 X 1 1/4", ZP
6 109931 2 MAGNET-60MM, 200 LBS. N38, CSK
7 206519 2 MAGNET BRACKET, ZP
8 107873 2 SCREW – HEX HEAD, 7/8”-9 X 3”, ZP
9 108968 2 BOLT - SHOULDER, 5/8” X 7/8”
10 100147 2 FLAT WASHER, 5/8", ZP
11 100175 2 SCREW-HEX HEAD, 5/8"-11 X 1 3/4", ZP
12 105654 2 NUT – NYLOCK, 1/2”-13, ZP
13 107435 2 NUT-NYLOCK, 5/8-11, ZP
14 108969 4 WASHER – BELLEVILLE, .630 X 1.25 X .040 X .082
15 100016 2 WASHER-FLAT, 1/4", ZP
16 102375 2 NUT-NYLOCK, 1/4-20, ZP
17 107874 2 WASHER – LOCK, 7/8”, ZP
18 102500 4 TUBE INSERT – 3” (ON CERTAIN MODELS)
19 100252 1 SERIAL NUMBER DECAL
20 109932 2 WSHR-RBR, 1.50" OD X .344" ID X .094" THCK
SERVICE PARTS LIST – 206629 PAGE 2 OF 3 21AUG15