Luverne 330750 User manual

INSTALLATION INSTRUCTIONS
FOR MOUNTING
LUVERNE GRILL GUARDS WITH THE FOLLOWING MODEL NOs.:
330750/330753 & 340750/340753 ON:
2007 AND NEWER TOYOTA TUNDRA SERIES TRUCKS
1. READ THE INSTRUCTIONS COMPLETELY AND CHECK TO MAKE SURE THAT ALL OF THE
REQUIRED PARTS ARE ON HAND BEFORE STARTING THE INSTALLATION. THE CARTON
SHOULD CONTAIN:
(1) OUTER RING PACKAGE
(1) OUTER RING ASSEMBLY
(1)UPRIGHT PACKAGE
(1) UPRIGHT ASSEMBLY, RH
(1) UPRIGHT ASSEMBLY, LH
(1) MOUNTING BRACKET, RH
(1) MOUNTING BRACKET, LH
(1) MOUNTING BRACKET, RH, TOP
(1) MOUNTING BRACKET, LH, TOP
(2) UPRIGHT COVERS (CHROME GUARDS ONLY)
(1) HARDWARE PACKAGE
(1) CUSTOMER SERVICE PACKAGE
GUARD ASSEMBLY & INSTALLATION INSTRUCTIONS 2-11
2. LOOSEN AND REMOVE THE TWO BOLTS IN THE BOTTOM OF THE RIGHT HAND FRAME RAIL,
THAT SECURE THE TOW HOOK TO THE FRAME.
3. SPIN A 1/2”-13 SERRATED FLANGE NUT (ITEM #13) ALL THE WAY ONTO THE THREADED END
OF THE TOP RH MOUNTING BRACKET (ITEM #6), AS SHOWN IN fig. 1. REMOVE THE TOP TWO
NUTS OF THE BOLTS THAT ATTACH THE END FRAME HORN TO THE END OF THE MAIN FRAME.
INSERT THE BRACKET END OF THE BRACKET THROUGH THE OUTSIDE HOLE IN THE FACE OF
BUMPER AND INSTALL TWO M10 X 1.25 FLANGE NUTS (ITEM #22).
4. INSTALL THE RIGHT HAND MOUNTING BRACKET (ITEM #4), (NOTE: INSERT THE THREADED
END OF THE TOP MOUNTING BRACKET THROUGH THE TOP HOLE IN THE BACK OF THE
BOTTOM MOUNTING BRACKET AND INSTALL A 1/2”-13 SERRATED FLANGE NUT (ITEM #13)
BEFORE ATTACHING THE BOTTOM BRACKET TO THE FRAME.) USING THE TWO M12 X 1.25
X 45mm BOLTS (ITEM #16), TWO 1/2” LOCK WASHERS (ITEM #17) AND TWO 7/16” FLAT
WASHERS (ITEM #19) REINSTALL THE TOW HOOK AS SHOWN IN fig. 1, 2 & 3. HAND TIGHTEN
ONLY AT THIS TIME.
5. REPEAT STEPS 2 & 3 FOR THE LEFT HAND SIDE.
REVISED 31MAR11 LVL A
202412 SHEET 1 OF 5 13APR07

6. CHECK THAT THE BRACKETS ARE PARALLEL AND THAT THE TOP CORNERS OF THE
MOUNTING BRACKET CHANNELS ARE APPROX. 40-11/16” OUT TO OUT. SEE fig. 1. TIGHTEN THE
M12 X 1.25 X 45mm BOLTS (ITEM #16) IN THE BOTTOM OF THE FRAME TO 54 FOOT-POUNDS OF
TORQUE. TIGHTEN THE M10 X 1.25 NUTS (ITEM #22) ON THE TOP MOUNTING BRACKETS TO 31
FOOT-POUNDS OF TORQUE. RUN THE BACK NUT ON THE TOP BRACKET UP SNUG AGAINST
THE BACK OF THE CHANNEL OF THE BOTTTOM MOUNTING BRACKET. TIGHTEN THE FRONT
NUT WHERE THE TOP BRACKET ATTACHES TO THE BOTTOM BRACKET TO 75 FOOT-POUNDS
OF TORQUE.
7. INSTALL THE RIGHT HAND UPRIGHT (ITEM #2) ONTO THE MOUNTING BRACKET USING THE
1/2”-13 X 3” ROUND HEAD BOLTS (ITEM #11), 1/2” SAE FLAT WASHERS (ITEM #18) AND 1/2”-13
CAP NUTS (ITEM #14).
8. REPEAT STEPS 5 FOR THE LEFT HAND SIDE.
9. INSTALL THE RING (ITEM #1) BY LOWERING IT DOWN FROM THE TOP AND BEHIND THE
UPRIGHTS, (TAKING CARE NOT TO SCRAPE THE ENDS OF THE RING AGAINST THE SIDE OF THE
VEHICLE.) AND SLIDE THE RING INTO THE NOTCHES OF THE UPRIGHTS. FASTEN WITH THE
UPRIGHT COVERS (ITEM #20) (CHROME GUARDS ONLY), 7/16”-14 X 1-1/4” HEX BOLTS (ITEM
#15) AND 7/16” FLAT WASHERS (ITEM #20) INTO THE 7/16”-14 CAPTIVE NUTS (ITEM #21) IN THE
UPRIGHT MOUNTING PLATES.
10. CHECK THAT THE GRILL GUARD IS CENTERED AND VERTICAL ON THE BUMPER AND THE
UPRIGHTS ARE STRAIGHT UP AND DOWN. THEN TIGHTEN THE FOUR 7/16” BOLTS (ITEM #15)
SECURING THE RING TO THE UPRIGHTS. TIGHTEN TO 54 FOOT-POUNDS OF TORQUE..
11. TIGHTEN THE FOUR 1/2” CAP NUTS (ITEM #14), SECURING THE UPRIGHTS TO THE MOUNTING
BRACKETS, TO 75 FOOT-POUNDS OF TORQUE.
REVISED 31MAR11 LVL A
202412 SHEET 2 OF 5 13APR07

SERVICE PARTS LIST
ITEM PART NO. QTY DESCRIPTION
1 202394 1 RING WELDMENT – CHROME
1 202413 1 RING WELDMENT – BLACK
2 202398 1 UPRIGHT WELDMENT – CHROME, RH
2 202414 1 UPRIGHT WELDMENT – BLACK, RH
3 202399 1 UPRIGHT WELDMENT – CHROME, LH
3 202415 1 UPRIGHT WELDMENT – BLACK, LH
4 202405 1 MOUNTING BRACKET – RH
5 202406 1 MOUNTING BRACKET – LH
6 202416 1 MOUNTING BRACKET – RH, TOP
7 202417 1 MOUNTING BRACKET – LH, TOP
8 201122 2 TAPPING BAR – 13.000”
9 202243 2 TAPPING BAR – 14.000”
10 202404 2 RUBBER EXTRUSION – MACHINED,33.50”
11 107231 4 ROUND HEAD BOLT – 1/2”-13 X 3”, SST
12 103715 12 SELF TAPPING SCREW – 1/4”-20 X 5/8”
13 100123 4 SERRATED FLANGE NUT – 1/2”-13
14 104994 4 HEX CAP NUT – 1/2”-13, SST
15 105939 4 HEX HEAD SCREW – 7/16”-14 X 1-1/4”,SST
16 107789 4 HEX HEAD SCREW – M12 X 1.25 X 45mm, ZP
17 100121 4 LOCK WASHER – 1/2”, ZP
18 104995 4 FLAT WASHER – SAE, 1/2”, SST
19 100081 4 FLAT WASHER – 7/16”, ZP
20 103286 4 FLAT WASHER – 7/16”, SST
21 100083 4 CAPTIVE NUT – 7/16”-14
22 107795 4 HEX FLANGE NUT – M10 X 1.25, ZP
23 105293 4 TUBE PLUG – Ø1-1/4”
24 202544 2 UPRIGHT COVERS (CHROME GUARDS ONLY)
25 106901 1 DECAL-MATTE, BLACK, RH
26 106902 1 DECAL-MATTE, BLACK, LH
27 100252 1 DECAL – LOGO, 1 X 3
REVISED 31MAR11 LVL A
202412 SHEET 3 OF 5 13APR07