Macnaught BOP60HV User manual

Instruction Manual Page 1
Instruction Manual
BP-inst-issue10
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Instruction Manual Page 2
Thank you for purchasing the Macnaught BOP battery operated pump.
PLEASE READ THIS SAFETY INFORMATION CAREFULLY BEFORE USE.
Read and retain this instruction manual to assist you in the operation of your new product.
INTRODUCTION
WARNING
Macnaught has designed and manufactured this pump to the highest quality standards using premium
quality materials and workmanship.
 Visually inspect pump, charger and battery prior to use for any signs of damage, loose or missing parts. If
equipment is worn or damaged, remove it from service (Replace if required).
Failure to follow all instructions listed below may result in electric shock, fire, serious injury and/or
damage to the power tool. The term “power tool” in all of the warnings listed refers to your battery
operated (cordless) power tool.
Please read this important information carefully before use.
 Make sure all operators have adequate access to the following instructions.
 ‘WARNING’ listed throughout this manual to advise of actions which may cause damage to your equipment.
 The BOP Battery operated pump must be used strictly in accordance with Macnaught’s terms and
conditions.
GENERAL SAFETY
DO NOT operate power tools in explosive areas, e.g; close to flammable liquids, gases or dust.
ELECTRICAL SAFETY
 Never modify electrical connections.
 DO NOT expose power tool to rain or wet conditions.
 DO NOT use product if the product is damaged or the switch does not turn the pump on.
 If “battery-pack” case is damaged DO NOT use - Danger of electric shock or electrocution.
BATTERY and CHARGER SAFETY
Please follow instructions from battery and charger owners manual
 Battery charger MUST ONLY be used for charging the rechargeable batteries supplied with the BOP.
 DO NOT operate charger if charger, power cord or plug is damaged - replace immediately.
 DO NOT disassemble charger or battery.
 DO NOT store battery pack in locations where the temperature may reach or exceed 40°C/104°F.
 DO NOT use charger on any other voltage than designated on the charger.
 Only use “ORIGINAL” Macnaught replacement parts, battery or charger.
This product should only be used with automotive oils and lubricants.

Instruction Manual Page 3
 Always place gun on hanger when pump is not in use, as oil spillage can cause a slipping hazzard.
 Keep plastic bag away from babies and children.
 Do not lift the power head with locking lever. Handle power head with care. DO NOT DROP.
 Make sure the power head is securely connected/attached to the stem.
 Do not leave the power head sitting on top of the stem unlocked.
 Stop operating the battery oil pump if any leakings at the joints are noticed.
 Do not modifythe pump in any way.
 Only use a genuine Macnaught dispensing gun. Hand tighten the hose till its firm and check for any signs of
leakage before use.
 Do not use flammable fluid in this product. Only use fluid specified in this instruction manual.
 Wear approprate PPE for protection.
 Do not use the product in potentially explosive atmosphere.
 Do not expose the product to fire and source of heat.
 Users should refer to MSDS of the fluid from supplier being used.
 Use product in well ventilated area.
 Never leave your dispensing gun unattended in open position. Do not attempt to use any means to lock the
lever. Always ensure the switch is in off position after dispensing the oil.
 Use pump in adequate lighting condition for safe operation. Do not use the product under poor illumination.
 Avoid spillage of oil near water source as it may be harmful to the environment.
 When moving drum, check area for spillage and clean up any liquid on floor as this will cause a slippery
hazzard
 Only use genuine Macnaught battery and chargers with this product.
 Battery pack, charger and power head should be protected from water.
* Do not expose the power head to a nearby magnet as its performance will be adversely affected.
 The battery operated pump should always be used in a vertical position.
 The dispensing gun should always be facing up when dispensing fluid.
 If the noise level changes check the hose to see if there is air present, if air is present stop the pump
immediately as this indicates the drum is empty. Switch over to a new drum.
WARNING
CAUTION
DISCLAIMER
Your product is designed to use with non-flammable automotive oils,coolant or ATF only, with viscosity
grades from 0W-40 to SAE140W. Usage with different fluids may cause performance degradation and
render the warranty void. Improper use of liquid may lead to machine failure and malfunction.
Use of any flammable fluids can cause sparks to explode and create a fire hazard. Macnaught bears no
liability to the consequence of fluid misuse by customers.

Instruction Manual Page 4
BATTERY DISPOSAL
NOTE: Dispose of old batteries properly. The battery contains rechargeable
Lithium-ion and must be recycled or disposed of properly. Please refer to the
local authorities for the correct method of battery disposal.
DO NOT incinerate the battery pack. The battery can
explode in a fire
DO NOT attempt to disassemble any battery.
1) Insert battery 2) Power on
(green light only)
3) Battery charging
(red light only)
4) Battery charged
(green light only)
Note: Red light flashes when battery voltage is low
(trickle charging to prevent battery damage)
CHARGE BATTERY
INSERT / REMOVE BATTERY
1) Insert battery
a) lift handle
b) push down
2) Remove battery
a) lift handle
b) pressbutton
c)pull up
a)
b)
a)
b)
c)

Instruction Manual Page 5
ASSEMBLY
1) Pull down extender tube 2) Push the pump stem
into container
3) Tighten bung adapter to
secure pump stem
4) Attach hose and gun
(ensure end gasket is in place)
5) Ensure switch is off, then
place power head onto pump
stem
6) Press handle down to lock power head
8) To remove power head, lift handle.
7) Place gun onto hanger when finished
Note: Remove both the inlet and outlet plugs from the
pump stem before use.
Note: Power head will not oprerate unless
locked correctly into position.

Instruction Manual Page 6
OPERATING INSTRUCTIONS
CAUTION
OPERATION
NOTE: Do not allow the pump to run dry or pump damage can occur
4) Power head can be moved from pump assembly to pump assembly.
5) Long storage periods :
a) Turn slot shaft 2 full turns counter clockwise using a flat head screwdriver.
b) When starting pump after a long storage period, turn slot shaft clockwise with a flat head screwdriver.
1
3
4
IMPORTANT:
For initial operation
1) Turn slot in shaft clockwise one complete turn with a flat
head screwdriver.
2) First press the trigger on gun and then turn on the pump to prime.
Release trigger when primed (fluid flows from gun).
Note:
Pump will not run when power head is not attached to pump stem correctly.
Pressure sensor will turn motor off when trigger is released and stall pressure is reached.
If you use the high viscosity pump on low viscosity oils you may need to manually prime the system before use
4) Lift handle to transfer power head from
stem to stem
1) Attach power head to stem 3) Press or Release trigger to adjust flow
GENERAL OPERATION
NOTE
Remove nozzle cover before use
Replace nozzle cover after use
2) Remove nozzle cover before use
CAUTION

Instruction Manual Page 7
DIAPHRAGM AND SPRING REPLACEMENT
1) Turn anti-clockwise,
remove drive gear
2) Remove 3 screws, pump cover
and dispensing gun hanger 3) Remove 2 screws.
4) Remove assembly. 5) Remove circlip. 6) Replace spring. 7) Re-fit circlip.
8) Remove old diaphragm.9) Fit new diaphragm.
(ensure correct orientation) 10) Fit valve switch assembly.
11) Fit 2 screws. 12) Fit pump cover and dispensing
gun hanger, using 3 screws. 13) Fit drive gear, turn
clockwise to secure.

Instruction Manual Page 8
IMPELLER AND O’RING REPLACEMENT
1) Unscrew adapter 2) Remove o’ring. 3) Remove impeller housing.
4) Remove o’ring. 5) Carefully remove and replace impeller. 6) Replace o’ring.
7) Carefully insert impeller housing.
(Note correct orientation of grooves)8) Replace o’ring. 9) Firmly hand tighten pump tube.
Note: Impeller must be lubricated with
oil or grease during assembly.

Instruction Manual Page 9
EXPLODED DIAGRAM
Note: Power head is factory sealed and
would need to be replaced if found to be
damaged internally or externally.
8
5
4
3
6
7
9 10
20
11
2
12
13
1
14 15
21
16
17
18
19
22
23
Spare parts list
24
Note:
Used on high viscosity
and model only
Note:
Items 13 & 14 used on
Standard / ATF /
Coolant models only
25
26
27
28
Bung Adapter for 20ltr drum with pull out spout - order BP037s
Item no Pump Kit Ref No off Description
Standard High Vis / ATF Coolant
BP-1K BP-2K BP-3K
AB CPump Seal Kit
11Nut(M6)
2 1 Connector
3 3 Screws (3.5 x 25)
4 1 Top pump stem cover
5 1 Dispensing gun hanger
6 A B C 1 Circlip
7 2 Screws (3.6 x 16)
8A B C 1Spring
9 A B C 1 Plunger
10 A B C 1 Diaphragm
11 1 Pressure switch housing
12 1 Housing - pump stem
13 1 Ball
14 1 Spring
15 1 Connector (outlet body)
16 1 U-Clip
17 A B C 1 Impeller cover
18 A B C 1 Impeller
19 A B C 1 O'ring
20 A B C 1 Impeller housing
21 A B C 1 O'ring
22 1 Bung adapter (type C)
23 1 Suction tube assembly
24 1 Drive shaft
25 A B C 1 O'ring
26 1 Spring
27 A B C 1 O'ring
28 1 Check valve
Gun / Hose set
BP-HG - Standard / ATF / Coolant
BP-HGHV - High Viscosity
Sealt kits
Standard pump - includes parts listed (A) - BP-1K
Hi Viscosity / ATF - includes parts listed (B) - BP-2K
Coolant pump - includes parts listed (C) - BP-3K
Bung Adapter Set 20ltr - order BP20-AK
60ltr - order BP60-AK
Note: 55 Gallon Oil or Coolant Application requires PN# BP60HV-55 Stem Extender
Available Macnaught USA only.

Instruction Manual Page 10
TROUBLESHOOTING GUIDE
Pump does not turn on
Pump will not prime
Power head does not stop
when gun trigger is released
c) Contact supplier
b) Power head not attached
correctly to pump
b) Damaged or worn impeller
Damaged diaphragm
or spring
a) Recharge battery
b) Fit new impeller
Note: Do not let the impeller run dry
Replace damaged diaphragm or
spring
b) Re-fit power head correctly
c) Faulty switch
a) Flat battery
d) Replace gun
Gun leaking
c) Check oil level in container
Replace gun
TROUBLE CAUSE REMEDY
TROUBLE CAUSE REMEDY
TROUBLE CAUSE REMEDY
a) Remove tube plug
a) Pump tube plug has not
been removed before use.
Damaged or worn impeller Replace impeller
d) Pump stem failure d) Contact supplier
d) Damaged gun or hose
c) No oil in container
e) Damaged diaphragm e) Replace diaphragm
Damaged hose Replace hose

Instruction Manual Page 11
SPECIFICATIONS
Low to Medium Viscosity Oil High Viscosity Oil
Flowrate * 3.5 l/min (0W-40 @ 20 deg C) *2 l/min (85W-140 @ 20 deg C)
Operating Temperature 0°C - 40°C (32°F - 104°F) 10-40 deg C
Container Size
Fluid compatibility
Max Viscosity SAE 0W40 to 75W90 Up to SAE 85W-140
Self Priming
Shut off Pressure up to 20psi 15psi
Hose 12.5mm x 1.5m (5ft) wire reinforced PVC 19mm x 1.5m (5ft) wire reinforced PVC
Warranty - Pump and Power Head
Warranty - Battery
Wetted components
Relative humidity
Hook Colour Black Yellow
ATF Model Cootant Model
Flowrate * 4.5 l/min (ATF @ 20 deg C * 5.8 l/min @ 20 deg C
Operating Temperature
Container Size
Fluid compatibility ATF Coolant (Premix or Concentrate)
Max Viscosity ATF Coolant
Self Priming
Shut off Pressure up to 15psi
Hose
Warranty - Pump and Power Head
Warranty - Battery
Wetted components Nitrile rubber, Mild steel, Stainless steel, Nylon,
Brass, Polypropylene, Zinc plated steel
Nitrile rubber, Mild steel, Stainless steel,
Nylon, Brass, Polypropylene, PPS, Zinc
plated steel
Relative humidity
Hook Colour Red Green
* Flow rates are a guide only and any variations can depend on temperatture and f luid viscosity
Nitrile rubber, Mild steel, Stainless steel, Nylon, Brass, Polypropylene,
Zinc plated steel
50% - 90%
Models available to suit 20ltr and 60ltr containers
Automotive oils / Lubricants
Yes
2 Years
12 Months
2 Years
12 Months
50% - 90%
0°C - 40°C (32°F - 104°F)
Models available to suit 20ltr and 60ltr containers
Yes
12.5mm x 1.5m (5ft) wire reinforced PVC
Pump Stem Lengths
20ltr - 297mm (extended 395mm)
60ltr - 520mm (extended 618mm)
55 Gallon ( 205L ) Oil Application requires STEM PN# BP60X-OHA & PN# BP60HV-55 Stem Extender
Available Macnaught USA only

Instruction Manual Page 12
Available Kits and Packs
Low to Medium Viscosity oil Australia US JAP UK EU
Starter Kit - 20ltr BP20S-OLA BP20S-OLU BP20S-OLJ BP20S-OLB BP20S-OLE
Starter Kit - 60ltr BP60S-OLA BP60S-OLU BP60S-OLJ BP60S-OLB BP60S-OLE
Battery
Power Head
Battery Charger BPC-A
BPC‐BBPC‐U
Low to Medium Viscosity oil Australia US JAP UK EU
Pump Stem - 20ltr BP20X-OLJ BP20X-OLB BP20X-OLE
Pump Stem - 60ltr
BP20X-OLA
BPC‐U
BPB-20AH
BP20-PH
BP60X-OLA
High Viscosity Australia US JAP UK EU
Starter Kit - 20ltr BP20S‐OHABP20S‐OHUBP20S‐OHJBP20S‐OHBBP20S‐OHE
Starter Kit - 60ltr BP60S‐OHABP60S‐OHUBP60S‐OHJBP60S‐OHBBP60S‐OHE
Battery BPB-20AH
Power Head BP20-PH
Battery Charger BPC-A BPC‐UBPC‐BBPC‐U
High Viscosity Australia US JAP UK EU
Pump Stem - 20ltr BP20X-OHA BP20X-OHJ BP20X-OHB BP20X-OHE
Pump Stem - 60ltr BP60X-OHA
ATF Australia USUK EU
Pump Stem - 20ltr BP20X‐ALABP20X‐ALE
Pump Stem - 60ltr BP60X‐ALA
COOLANT
Pump Stem - 20ltr BP20X‐COA
Pump Stem - 60ltr BP60X‐COA
55 Gallon ( 205L ) Coolant Application requires STEM PN# BP60X-COA & PN# BP60HV-55 Stem
Extender Available Macnaught USA only
55 Gallon ( 205L ) Oil Application requires STEM PN# BP60X-OHA & PN# BP60HV-55 Stem Extender
Available Macnaught USA only

Instruction Manual Page 13
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation.
Warning: Changes or modifications to this unit not expressly approved by the party responsible for compliance could
void the user's authority to operate the equipment.
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against
harmful interference in a residential installation. This equipment generates, uses and can radiate radio
frequency energy and, if not installed and used in accordance with the instructions, may cause harmful
interference to radio communications. However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful interference to radio or television reception,
which can be determined by turning the equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
- Consult the dealer or an experienced radio/ TV technician for help.
COMPLIANCE
FCC:
MBC‐US
–
USBatteryCharger
Thisbatterychargerhasbeentested&verifiedbyETLIntertektomeetOSHArequiredsafety
standard.



Instruction Manual Page 14

Instruction Manual Page 15
Notes:

Instruction Manual Page 16
For Warranty Terms and Conditions see macnaught.com.au
For a list of Australian Service Centres see macnaught.com.au
Note:
This product should be disposed of according to all applicable
local and national government environment regulations and
guidelines.