Magtrol HD Series User manual

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User’s Manual
HD and ED Series
Hysteresis Dynamometers
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4th Edition, revision M – June 2015
While every precaution has been exercised in the compilation of this document to ensure
the accuracy of its contents, Magtrol, Inc./Magtrol SA assumes no responsibility for
errors or omissions. Additionally, no liability is assumed for any damages that may result
from the use of the information contained within this publication.
COPYRIGHT
Copyright ©2002-2015 Magtrol, Inc. All rights reserved.
Copying or reproduction of all or any part of the contents of this manual without the
express permission of Magtrol is strictly prohibited.
TRADEMARKS
LabVIEW™ is a trademark of National Instruments Corporation.
Microsoft® is a registered trademark of Microsoft Corporation.
National Instruments™ is a trademark of National Instruments Corporation.
Windows® is a registered trademark of Microsoft Corporation.
Purchase Record
Please record all model numbers and serial numbers of your
Magtrol equipment, along with the general purchase information.
The model number and serial number can be found on either
a silver identification plate or white label affixed to each unit.
Refer to these numbers whenever you communicate with a
Magtrol representative about this equipment.
Model Number: _____________________________
Serial Number: _____________________________
Purchase Date: _____________________________
Purchased From: _____________________________
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i
Several warning labels are affixed directly to the dynamometer. These warnings are discussed in
further detail below. Please take the time to read this page thoroughly before connecting and using
your dynamometer.
1. Make sure that all Magtrol dynamometers and electronic products are earth-grounded, to ensure
personal safety and proper operation.
2. Check line voltage before operation on any dynamometer that uses AC input power.
3. Make sure that dynamometers are equipped with a protective cover to prevent contact with the
rotating shaft and coupling. The protective cover must be equipped with a safety interlock to
disable the test motor if the cover is removed.
4. Make sure that all motors under test are equipped with appropriate safety guards.
5. Use caution with exposed brake surfaces. They have a tendency to become very hot during long
periods of operation.
CAUTION
BRAKE SURFACES MAY BECOME HOT
6. Do not lift the unit by the brake assembly, as it may cause damage to the torque sensor.
CAUTION
LIFTING BY BRAKE ASSEMBLY
MAY CAUSE DAMAGE TO
TORQUE SENSOR
7. When operating dynamometers with blowers, hearing protection must be worn.
Safety Precautions
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ii
The contents of this manual are subject to change without prior notice. Should revisions be necessary, updates to all
Magtrol User’s Manuals can be found at Magtrol’s web site at www.magtrol.com/support/manuals.htm.
Please compare the date of this manual with the revision date on the web site, then refer to the manual’s Table of
Revisions for any changes/updates that have been made since this edition.
REVISION DATE
4th Edition, revision M – June 2015
TABLE OF REVISIONS
Revisions To This Manual
Date Edition Change Section(s)
06/11/15 4th Edition - rev. M Speed sensor board schematic added for 2015 and later
dynamometers. B.2
05/11/15 4th Edition - rev. L Compressed air regulator setting changed for HD-800 dynamometer. 1.3, 4.1.3.2.1
09/04/14 4th Edition - rev. K Updated description of booster power amplier. 5.6.1
06/09/14 4th Edition - rev. J Note added concerning operation at continuous power rating for long
intervals and high temperatures. 4.3.1
02/26/14 4th Edition - rev. I All referneces to DSP6001 changed to DSP7000 throughout manual
06/01/12 4th Edition - rev. H Dimensions were updated on the data sheet for the HD-800 and HD-
810 model dynamometers 1.3
05/21/12 4th Edition - rev. G Part number for the 88M007 and 88M070 cables was changed to
88M007-0150 and 88M070-0150 1.3, 3.3.1, 3.3.2
10/07/08 4th Edition - rev. F Temperature conditions for maximum power absorption 4.1.3.1
08/31/07 4th Edition - rev. E Updated electrical power and fuse ratings 1.3
08/31/07 4th Edition - rev. E New resistance and current values for HD-106 8.1.3.1, 8.1.3.2
08/31/07 4th Edition - rev. E Added note about circuitry between connector and brake coil 8.1.3.1
06/11/07 4th Edition - rev. D Deleted: Analog Outputs 7.2, 1.3
03/12/07 4th Edition - rev. C Updated calibration drawings and procedure 6.4
03/12/07 4th Edition - rev. C Added new section: "Calibration Beams and Weights" 6.2
02/02/07 4th Edition - rev. B New "A", "P" and "Q" dimensions for HD-700 series dynamometers 1.3
02/02/07 4th Edition - rev. B Change in torque, speed and power ratings. 1.3, 4.1.3.1
06/28/06 4th Edition - rev. A Change in power and speed ratings for HD-805. 1.3, 4.1.3.1
01/23/06 4th Edition All HD and ED data sheets condensed to one single data sheet. 1.3
01/23/06 4th Edition HD-515 (compressed air cooled) dynamometer added to product line.
1.3, 2.2, 3.3.3,
3.3.3.2, 4.1.3.1,
4.1.3.2.1, 8.1.3.1,
8.1.3.2
01/23/06 4th Edition New resistance and current values for HD-500 and HD-505 8.1.3.1, 8.1.3.2
10/12/05 3rd Edition - rev. D Note to "call factory" for HD-805 power and speed ratings 1.3.3, 4.1.3.1
10/12/05 3rd Edition - rev. D Change in power rating (5 minutes) for HD-800 1.3.3, 4.1.3.1
02/24/05 3rd Edition - rev.C Hearing safety warnings added 2.2, 3.3.3.1, 4.1.1,
4.1.3.2.2
12/09/04 3rd Edition - rev.B Electrical power and fuse ratings added to data sheets 1.3.1–1.3.4
03/11/04 3rd Edition - rev. A 5410 Torque/Speed Readout and 5200/5210 Power Supply removed
from manual/open-loop test system congurations 1.3.1–1.3.4, 3.3.1
12/08/03 3rd Edition HSD Series High Speed Dynamometers discontinued throughout manual
10/27/03 2nd Edition - rev. E Change in maximum torque rating for HSD-710-8N 1.3.5, 4.1.3.1
10/27/03 2nd Edition - rev. E Added short base plate option 1.3.1–1.3.3
10/27/03 2nd Edition - rev. E Change in speed encoder options 1.3.1–1.3.4
10/02/03 2nd Edition - rev. D New dimensions for HD-700 series dynamometers 1.3.2
09/25/03 2nd Edition - rev. C New "B" dimension for HD-400 1.3.1
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iii
09/25/03 2nd Edition - rev. C New "B" and "E" dimensions for HD-106 1.3.1
08/19/03 2nd Edition - rev. B New schematic drawing for HD-800–815 Brake Control Supply B.4
03/17/03 2nd Edition - rev. A New "F" dimension for HSD-610M 1.3.5
03/17/03 2nd Edition - rev. A New Dynamometer Table added to System Options and Accessories 1.3.1–1.3.5
01/03/03 2nd Edition Added more information about air cooling – air ow sensor now
standard 3.3.3
01/03/03 2nd Edition Inserted new chapter about optional features chapter 7
01/03/03 2nd Edition HSD High Speed Dynamometer information added throughout manual
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iv
Table of Contents
SAFETY PRECAUTIONS .........................................................................................................................I
REVISIONS TO THIS MANUAL ...............................................................................................................II
TABLE OF CONTENTS ......................................................................................................................... IV
TABLE OF FIGURES ........................................................................................................................................................ VI
PREFACE............................................................................................................................................... VI
PURPOSE OF THIS MANUAL ........................................................................................................................................ VI
WHO SHOULD USE THIS MANUAL............................................................................................................................. VI
MANUAL ORGANIZATION............................................................................................................................................ VI
CONVENTIONS USED IN THIS MANUAL ..................................................................................................................VII
1. INTRODUCTION ................................................................................................................................1
1.1 UNPACKING YOUR HYSTERESIS DYNAMOMETER ........................................................................................... 1
1.2 FEATURES OF THE HYSTERESIS DYNAMOMETER............................................................................................ 2
1.2.1 HD SERIES..................................................................................................................................................... 2
1.2.2 ED SERIES ..................................................................................................................................................... 2
1.3 DATA SHEET................................................................................................................................................................ 3
2. INPUTS/OUTPUTS ...........................................................................................................................16
2.1 REAR PANEL ............................................................................................................................................................. 16
2.2 REAR PANEL INPUTS AND OUTPUTS.................................................................................................................. 16
3. INSTALLATION/CONFIGURATION..................................................................................................18
3.1 REMOVAL OF THE LOAD CELL SHIPPING/RESTRAINING BOLT .................................................................. 18
3.1.1 HD-100, -400 AND -500 SERIES ................................................................................................................ 18
3.1.2 HD-700 SERIES ........................................................................................................................................... 19
3.1.3 HD-800 SERIES ........................................................................................................................................... 19
3.1.4 ED-715 .......................................................................................................................................................... 19
3.1.5 ED-815 .......................................................................................................................................................... 19
3.2 EARTH GROUND ...................................................................................................................................................... 20
3.3 SYSTEM CONFIGURATIONS.................................................................................................................................. 21
3.3.1 MANUAL TEST SYSTEMS........................................................................................................................ 21
3.3.2 PC-BASED TEST SYSTEMS ...................................................................................................................... 22
3.3.3 AIR COOLING............................................................................................................................................. 23
4. TESTING ...........................................................................................................................................25
4.1 TESTING CONSIDERATIONS ................................................................................................................................. 25
4.1.1 SAFETY........................................................................................................................................................ 25
4.1.2 ACCURACY................................................................................................................................................. 25
4.1.3 POWER DISSIPATION ................................................................................................................................ 26
4.1.4 FIXTURES AND COUPLINGS................................................................................................................... 38
4.1.5 WINDAGE.................................................................................................................................................... 38
4.1.6 FRICTION .................................................................................................................................................... 39
4.1.7 VIBRATION ................................................................................................................................................. 39
4.1.8 COGGING .................................................................................................................................................... 40
4.1.9 EDDY CURRENTS ...................................................................................................................................... 40
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v
Magtrol Hysteresis Dynamometers Table of Contents
4.1.10 TEMPERATURE RISE ................................................................................................................................ 41
5. OPERATING PRINCIPLES ...............................................................................................................42
5.1 SPEED......................................................................................................................................................................... 42
5.2 TORQUE ..................................................................................................................................................................... 42
5.3 TORQUE SIGNAL AMPLIFICATION ...................................................................................................................... 43
5.4 DECIMAL POINT CONTROL .................................................................................................................................. 43
5.5 DAMPER CYLINDER ............................................................................................................................................... 44
5.6 BRAKE CONTROL POWER..................................................................................................................................... 44
5.6.1 HD-800/815 AND ED-815 ........................................................................................................................... 44
5.6.2 HD-825.......................................................................................................................................................... 44
6. CALIBRATION ..................................................................................................................................45
6.1 INITIAL CALIBRATION........................................................................................................................................... 45
6.2 CALIBRATION BEAMS AND WEIGHTS ............................................................................................................... 45
6.3 CALIBRATION PREPARATION............................................................................................................................... 46
6.4 CALIBRATION PROCEDURE.................................................................................................................................. 46
6.5 CALIBRATION FREQUENCY.................................................................................................................................. 48
7. OPTIONAL FEATURES ....................................................................................................................49
7.1 SPEED ENCODER ..................................................................................................................................................... 49
8. TROUBLESHOOTING.......................................................................................................................50
8.1 TORQUE READOUT PROBLEMS........................................................................................................................... 50
8.1.1 NEW DYNAMOMETER ............................................................................................................................. 50
8.1.2 ZERO BALANCE......................................................................................................................................... 50
8.1.3 FULL SCALE TORQUE .............................................................................................................................. 51
8.1.4 MECHANICAL (ROTATIONAL) ALIGNMENT ....................................................................................... 53
8.2 SPEED READOUT PROBLEMS............................................................................................................................... 54
APPENDIX A: CALIBRATION RECORD .............................................................................................55
APPENDIX B: SCHEMATICS ...............................................................................................................56
B.1 TORQUE AMPLIFICATION BOARD....................................................................................................................... 56
B.2 SPEED SENSOR BOARD ......................................................................................................................................... 57
B.3 LOAD CELL SCHEMATIC........................................................................................................................................ 58
B.4 HD-800–815 BRAKE CONTROL SUPPLY .............................................................................................................. 59
B.5 HD-825 BRAKE CONTROL SUPPLY ...................................................................................................................... 60
INDEX.....................................................................................................................................................61
SERVICE INFORMATION......................................................................................................................63
RETURNING MAGTROL EQUIPMENT FOR REPAIR AND/OR CALIBRATION ..................................................... 63
RETURNING EQUIPMENT TO MAGTROL, INC. (UNITED STATES) ................................................................ 63
RETURNING EQUIPMENT TO MAGTROL SA (SWITZERLAND) ..................................................................... 63
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vi
Magtrol Hysteresis DynamometersTable of Contents
TABLE OF FIGURES
2. INPUTS/OUTPUTS
Figure 2–1 Rear Panel ..............................................................................................................................................16
Figure 2–2 Dynamometer Brake Input .....................................................................................................................16
Figure 2–3 Dynamometer Connector .......................................................................................................................16
Figure 2–4 Calibration Potentiometers.....................................................................................................................17
Figure 2–5 Speed Encoder Switch ............................................................................................................................17
Figure 2–6 Blower Input ...........................................................................................................................................17
Figure 2–7 Compressed Air Input.............................................................................................................................17
3. INSTALLATION/CONFIGURATION
Figure 3–1 HD 100–500 Series Shipping/Restraining Bolt Location.......................................................................18
Figure 3–2 HD-700 Series Shipping/Restraining Bolt Location ..............................................................................19
Figure 3–3 ED-715 Shipping/Restraining Bolt Location .........................................................................................19
Figure 3–4 HD 100–500 Series Top View ................................................................................................................20
Figure 3–5 HD-800 Series Top View.........................................................................................................................20
Figure 3–6 Dynamometer with 6200 Controller.......................................................................................................21
Figure 3–7 Dynamometer with DSP7001 Controller and M-TEST Software...........................................................22
Figure 3–8 Dynamometer with 6510e Power Analyzer, DSP7001 Controller and M-TEST Software .....................22
Figure 3–9 Air Flow Sensor Schematic ....................................................................................................................23
Figure 3–10 Dynamometer with Blower Connection ...............................................................................................24
Figure 3–11 Dynamometer with Compressed Air Connection .................................................................................24
4. TESTING
Figure 4–1 Power Absorption Curve Parameters .....................................................................................................27
Figure 4–2 HD 106 Power Absorption Curve...........................................................................................................28
Figure 4–3 HD 100 Power Absorption Curve...........................................................................................................28
Figure 4–4 HD 400 Power Absorption Curve...........................................................................................................29
Figure 4–5 HD 500 Power Absorption Curve ..........................................................................................................29
Figure 4–6 HD 510 Power Absorption Curve...........................................................................................................30
Figure 4–7 HD 505 Power Absorption Curve...........................................................................................................30
Figure 4–8 HD 515 Power Absorption Curve...........................................................................................................31
Figure 4–9 HD 700 Power Absorption Curve...........................................................................................................31
Figure 4–10 HD 710 Power Absorption Curve.........................................................................................................32
Figure 4–11 HD 705 Power Absorption Curve.........................................................................................................32
Figure 4–12 HD 715 Power Absorption Curve.........................................................................................................33
Figure 4–13 HD 800 Power Absorption Curve.........................................................................................................33
Figure 4–14 HD 810 Power Absorption Curve.........................................................................................................34
Figure 4–15 HD 805 Power Absorption Curve.........................................................................................................34
Figure 4–16 HD 815 Power Absorption Curve.........................................................................................................35
Figure 4–17 HD 825 Power Absorption Curve.........................................................................................................35
Figure 4–18 ED 715 Power Absorption Curve .........................................................................................................36
Figure 4–19 ED 815 Power Absorption Curve .........................................................................................................36
Figure 4–20 Dynamometer with Compressed Air Connection .................................................................................37
Figure 4–21 Dynamometer with Blower Connection ...............................................................................................37
Figure 4–22 Examples of Possible Shaft Misalignment............................................................................................38
Figure 4–23 Hysteresis Brake Cross-Section............................................................................................................40
5. OPERATING PRINCIPLES
Figure 5–1 Mechanical Layout of a Load Cell .........................................................................................................42
6. CALIBRATION
Figure 6–1 Calibration Label ...................................................................................................................................45
Figure 6–2 Calibration Setup ...................................................................................................................................46
Figure 6–3 Calibration Potentiometers.....................................................................................................................47
Figure 6–4 Calibration Calculation .........................................................................................................................47
7. OPTIONAL FEATURES
Figure 7–1 Speed Encoder Schematic.......................................................................................................................49
8. TROUBLESHOOTING
Figure 8–1 Damper Connection ...............................................................................................................................53
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vi
PURPOSE OF THIS MANUAL
This manual contains all the information required for the setup and general use of Magtrol’s Hysteresis
Dynamometers. To achieve maximum capability and ensure proper use of the dynamometer, please
read this manual in its entirety before operating. Keep the manual in a safe place for quick reference
whenever a question should arise.
WHO SHOULD USE THIS MANUAL
This manual is intended for those operators who are planning to use any of Magtrol’s Hysteresis
Dynamometers.
MANUAL ORGANIZATION
This section gives an overview of the structure of the manual and the information contained within it.
Some information has been deliberately repeated in different sections of the document to minimize
cross-referencing and to facilitate understanding through reiteration.
The structure of the manual is as follows:
Chapter 1: INTRODUCTION – Contains the technical data sheets for Magtrol’s Hysteresis
Dynamometers, which describe the units and provide detailed technical
characteristics.
Chapter 2: INPUTS/OUTPUTS – Description of the elements located on the rear panel of the
dynamometer.
Chapter 3: INSTALLATION/CONFIGURATION – Provides information needed for setup of
the dynamometer. This includes load cell shipping/restraining bolt removal, earth
ground instruction and configurations for manual, computer-controlled and air-
cooled test setups.
Chapter 4: TESTING – Provides information on how to run a test along with considerations
that should be taken when operating the dynamometer.
Chapter 5: OPERATING PRINCIPLES – Information pertaining to theory of operation including
speed, torque, torque signal amplification, decimal point control, damper cylinder
and brake control power.
Chapter 6: CALIBRATION – Provides recommended calibration schedules along with step-
by-step instructions for the calibration procedure.
Chapter 7: OPTIONAL FEATURES – Provides information regarding various optional features
available to enhance the capability of Magtrol’s Hysteresis Dynamometers including
speed encoders and analog outputs.
Chapter 8: TROUBLESHOOTING – Solutions to common problems encountered during setup
and testing.
Appendix A: CALIBRATION RECORD – Data sheet for tracking calibration results.
Appendix B: SCHEMATICS – For the torque amplification board, speed sensor board, load cell
and brake control power supplies.
Preface
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vii
Magtrol Hysteresis Dynamometers Preface
CONVENTIONS USED IN THIS MANUAL
The following symbols and type styles may be used in this manual to highlight certain parts of the
text:
Note: This is intended to draw the operator’s attention to complementary
information or advice relating to the subject being treated. It
introduces information enabling the correct and optimal function
of the product.
Caution: this is used to draw the operator’sattention to information,
direCtives, proCedures, etC. whiCh, if ignored, may result in damage
to the material being used. the assoCiated text desCribes the
neCessary preCautions to take and the ConsequenCes that may
arise if these preCautions are ignored.
WARNING! THIS INTRODUCES DIRECTIVES, PROCEDURES,
PRECAUTIONARY MEASURES, ETC. WHICH MUST
BE EXECUTED OR FOLLOWED WITH THE UTMOST
CARE AND ATTENTION, OTHERWISE THE PERSONAL
SAFETY OF THE OPERATOR OR THIRD PARTY MAY
BE AT RISK. THE READER MUST ABSOLUTELY
TAKE NOTE OF THE ACCOMPANYING TEXT, AND
ACT UPON IT, BEFORE PROCEEDING FURTHER.
WHEN HEARING PROTECTION IS REQUIRED, THE STOP
SIGN IS REPLACED WITH THE EAR MUFF SYMBOL.
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1
GENERAL
INFORMATION
1. Introduction
2. Inspect the contents for any evidence of damage in shipping. In the event of shipping damage,
immediately notify the carrier and Magtrol’s Customer Service Department.
Note: Save all shipping cartons and packaging material for reuse when
returning the instrument for calibration or servicing.
3. Remove the Shipping Bolt
Calibration Certificate
1.1 UNPACKING YOUR HYSTERESIS DYNAMOMETER
Your Hysteresis Dynamometer was packaged in reusable, shock resistant packing material that will
protect the instrument during normal handling.
1. Make sure the carton contains the following:
Hysteresis Dynamometer Line Cord
(not included with 700
series or HD-825)
Magtrol User Manual CD-Rom
Brake Cable14-Pin Instrument Cable
PLEASE TAKE NOTICE!
Before proceeding any further, you will need to remove the load cell shipping/restraining
bolt if you have just unpacked a new:
HD-100 HD-500 HD-515 HD-710
HD-106 HD-505 HD-700 HD-715
HD-400 HD-510 HD-705 ED-715
This does not apply to HD-800, HD-805, HD-810, HD-815, HD-825 or ED-815
Dynamometers. For further instruction see Section 3.1 Removal of the Load Cell
Shipping/Restraining Bolt.
Note: Retain the shipping/restraining bolt for future use when
moving or shipping your Magtrol Dynamometer.
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2
Magtrol Hysteresis DynamometersChapter 1 – Introduction
GENERAL
INFORMATION
1.2 FEATURES OF THE HYSTERESIS DYNAMOMETER
All Magtrol Hysteresis Dynamometers (HD and ED Series) feature the following:
• Hysteresis Braking System: The dynamometers do not require speed to create torque, and
therefore can provide a full motor ramp from free-run to locked rotor along with precise
torque loading.
• Air Flow Sensor: Any Magtrol Hysteresis Dynamometer that is internally ported for
compressed air and/or blower cooling contains an air flow sensor that provides protection
against overheating and operator error
• Standard Torque Units: English, metric and SI are available.
• Easy Calibration
Unique features of each series are listed below.
1.2.1 HD SerieS
Magtrol’s HD Series Dynamometers are versatile and ideal for testing in low to medium power
ranges. Features include:
• Accuracy: ±0.25% to ±0.5% full scale, depending on size and system configuration.
• Custom Dynamometers: For special torque and speed requirements.
• Encoder Switch: Optional feature that allows the user to switch between a 60 and 600-bit
encoder or a 60 and 6000-bit encoder.
1.2.2 eD SerieS
Magtrol’s ED Series Dynamometers are high performance dynamometers specifically designed to
address the severe, high vibration conditions inherent in internal combustion engine testing. Features
include:
• Accuracy: ±0.25% full scale.
• High Speed Capabilities: 12,000 to 25,000 rpm, depending on model.
• Rugged Stainless Steel Shaft: Larger shaft for additional strength.
• Specially Reinforced Load Cell: Stainless steel pin used at contact point to prevent
premature wear from excess vibration.
• Gusseted Pillow Blocks: Adds additional front and rear support.
• Brake Cooling: Blower cooled to maximize heat dissipation.
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3
Magtrol Hysteresis Dynamometers Chapter 1 – Introduction
GENERAL
INFORMATION
1.3 DATA SHEET
HD / ED
Data Sheet
HD Hysteresis Dynamometers
ED Engine Dynamometers
1
www.magtrol.com
MAGTROL
HD FEATURES
• 16StandardModelswithMaximumTorquefrom
2.5oz·into500lb·in(18mN·mto56.5N·m)
• HysteresisBrakingSystem:providesprecisetorque
loadingindependentofshaftspeed
• MotorTesting:fromnoloadtolockedrotor
• StandardTorqueUnits:English,MetricandSI
• Accuracy:±0.25%to±0.5%(fullscale)
• AirFlowSensor:Forprotectionagainstoverheating
andoperatorerror
• BasePlates:availableinlongorshortversions
• CustomDynamometers:forspecialtorqueandspeed
requirements
• EasyCalibration
HD DESCRIPTION
HysteresisBrakeDynamometers(HDSeries)areversatileand
idealfortestinginthelowtomediumpowerrange(maximum
14kWintermittentduty).WithaHysteresisBrakingsystem,
theDynamometers donotrequire speedtocreate torque,
andthereforecanprovideafullmotorrampfromfree-run
tolockedrotor.Brakecoolingisprovidedbyconvection
(noexternalsource),bycompressedair orbydedicated
blower,dependingonthemodel.AllMagtrolHysteresis
Dynamometershaveaccuracyratingsof±0.25%to±0.5%
fullscale—dependingonsizeandsystemconfiguration.
Tobetterintegratedynamometersintosystems,Magtrol
offersbothlongandshortbaseplates.The
shorterbaseplatefacilitateseasiermotor
mountingwhenusedwithT-slottables
andMagtrolAdjustableMotor
Fixtures,whereasthelongbase
platesarebettersuitedfortable
toptesting.
HD APPLICATIONS
Magtrolmotortestsystemscanbefoundintestlabs,at
inspectionstations,andonthemanufacturingfloorsofmostof
theworld’sleadingmanufacturers,usersandcertifiersofsmall
tomediumsizedelectric,pneumaticandhydraulicmotors,
aswellasinternalcombustionengines.Magtrolsupplies
motortestsystemsforawidearrayofindustriesincluding:
Appliance,Automotive,Aviation, Computer, HVAC, Lawn
andGarden,MedicalandDental,ElectricMotor,Office
EquipmentandPowerTools.
ED DESCRIPTION
WithMagtrol’sEngineDynamometers,highperformance
motortestingisavailabletomanufacturersand
usersofsmallengines.Magtrol’s
EngineDynamometershavebeen
designedtoaddressthesevere,high
vibrationconditionsinherentin
internalcombustionenginetesting.
Magtrol’sEngineDynamometers
arehighlyaccurate(±0.25%of
fullscale)andcanbecontrolled
eithermanuallyorviaaPCbased
Controller.Forasmallenginetest
stand,Magtroloffers a fulllineof
controllers,readoutsandsoftware.
AswithallMagtrolHysteresisDynamometers,
engineloadingisprovidedbyMagtrol’sHysteresis
Brake,whichprovides:torqueindependentofspeed,
includingfullloadat 0 rpm;excellentrepeatability;
frictionlesstorquewithnowearingparts(otherthanbearings);
andlongoperatinglifewithlowmaintenance.Magtrol
providesaNISTtraceablecertificateofcalibration,and
calibrationbeamwitheachEngineDynamometer.
ED APPLICATIONS
TheEngineDynamometersareideallysuitedforemissions
testingassetforthinCARBandEPACleanAirRegulations.
TheDynamometers willoffersuperior performanceon the
productionline,atincominginspectionorintheR&Dlab.
ED FEATURES
• MaximumTorque:from55lb·into250lb·in
(6.5N·mto28N·m)
• HysteresisBrakingSystem
• MotorTesting:fromnoloadtolockedrotor
• StandardTorqueUnits:English,Metric&SIavailable
• Accuracy:±0.25%(fullscale)
• BlowerCooled:tomaximizeheatdissipation
• AirFlowSensor:forprotectionagainstoverheating
andoperatorerror
•
SpeciallyReinforcedLoadCell:stainlesssteelpinat
contactpointpreventsprematurewearfromexcessvibration
• LargerShaft:foradditionalstrength
• GussetedPillowBlocks:foradditionalfrontandrear
support
• EasyCalibration
Model HD-710
Hysteresis Dynamometer
with long base plate
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4
Magtrol Hysteresis DynamometersChapter 1 – Introduction
GENERAL
INFORMATION
2
MAGTROL
HD / ED
Principles and Selection
operating principles
AIR GAP
FIELD COIL
BALL BEARINGS
SHAFT
POLE STRUCTURE
HUB
R
OTOR
(Drag Cup)
MagtrolHysteresisDynamometersabsorbpowerwith a
uniqueHysteresisBrakingSystemwhichprovidesfrictionless
torqueloadingindependentofshaftspeed.TheHysteresis
Brakeprovidestorquebytheuseoftwobasiccomponents—a
reticulatedpolestructureandaspecialtysteelrotor/shaft
assembly—fittedtogetherbutnotinphysicalcontact.Until
thepolestructureisenergized,thedragcupcanspinfreely
onitsshaftbearings.When a magnetizing forcefromthe
fieldcoilisappliedtothepolestructure,theairgapbecomes
afluxfieldandtherotorismagneticallyrestrained,providing
abrakingactionbetweenthepolestructureandrotor.
complete pc control
Magtrol’sM-TEST7Softwareisastate-of-the-artmotortesting
programforWindows®-baseddataacquisition.Usedwith
a MagtrolProgrammableDynamometerController,Magtrol
M-TEST 7 SoftwareprovidesthecontrolofanyMagtrol
Dynamometerandrunstestsequencesinamannerbestsuited
totheoverallaccuracyandefficiencyoftheMagtrolMotorTest
System.ThedatathatisgeneratedbyMagtrol’sMotorTesting
Softwarecanbestored,displayedandprintedintabularorgraphic
formats,andcanbeeasilyimportedintoaspreadsheet.
WritteninLabVIEW™,M-TEST7hastheflexibilitytotest
amajorityofmotortypesinavarietyofways.Becauseof
LabVIEW’sversatility,obtainingdatafromothersources(e.g.
thermocouples),controllingmotorpowerandprovidingaudio/
visualindicatorsisrelativelyeasy.
Magtrol’sM-TEST7Softwareisidealforsimulatingloads,
cyclingtheunitundertestandmotorramping.Becauseitis
easytogatherdataandduplicatetests,thesoftwareisidealfor
useinengineeringlabs.Testscanbeprogrammedtorunon
theirownandsavedforfutureuseallowingforvaluabletime
savingsinproductiontestingandincoming/outgoinginspection.
Dynamometer selection
Magtrol’sHysteresisDynamometerscoverawiderangeof
Torque,SpeedandMechanicalPowerratings.Toselectthe
appropriatesizeDynamometerforyourmotortestingneeds,
youwillneedtodeterminetheMaximum Torque, Speed
and PowerappliedtotheDynamometer.
Maximum Torque
TheMagtrolHysteresisAbsorptionDynamometerwill
developbrakingtorqueatanyspeedpoint,includinglowspeed
andstallconditions(“0” rpm).It is important toconsider
alltorquepointsthataretobetested,notonlyratedtorque,
butalsolockedrotorandbreakdowntorque.Dynamometer
selectionshouldinitiallybebased onthemaximumtorque
requirement,subjecttodeterminingthemaximumpower
requirements.
Maximum Speed
Thisratingistobeconsideredindependentoftorqueand
powerrequirements,andisthemaximumspeedatwhich
theDynamometercanbesafelyrununderfree-runorlightly
loadedconditions.Itisnottobeconsideredasthemaximum
speedatwhichfullbrakingtorquecanbeapplied.
Maximum Power Ratings
Theseratingsrepresentthemaximumcapabilityofthe
DynamometerBrakingSystemtoabsorbanddissipateheat
generatedwhenapplyingabrakingloadtothemotorunder
test.Thepowerabsorbedandtheheatgeneratedbythe
DynamometerisafunctionoftheTorque(T)appliedtothe
motorundertest,andtheresultingSpeed(n)ofthemotor.
Thisisexpressedinthesepower(P)formulas:
TheDynamometer’sabilitytodissipateheatisafunctionof
howlongaloadwillbeapplied.Forthisreason,themaximum
powerratingsgivenarebasedoncontinuousoperationunder
load,aswellasamaximumof5minutesunderload.
To safely dissipate heat and avoid Dynamometer failure, the
maximum power rating is the most important consideration
in selecting a Dynamometer.
SI: P(watts)=T(N·m)×n(rpm)×(1.047×10-1)
English:P(watts)=T(lb·in)×n(rpm)×(1.183×10-2)
Metric: P(watts)=T(kg·cm)×n(rpm)×(1.027×10-2)
All of Magtrol’s controllers, readouts and software
calculate horsepower as defined by 1 hp = 550 lb·ft / s.
Using this definition:
hp=P(watts)/745.7
HD / ED
Magtrol offers three types of dynamometer brakes to absorb load: Hysteresis, Eddy Current and Magnetic Powder. Each type
of Dynamometer has advantages and limitations and choosing the correct one will depend largely on the type of testing to be
performed. With over 50 models to choose from, Magtrol Sales professionals are readily available to assist in selecting the proper
Dynamometer to meet your testing needs.
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5
Magtrol Hysteresis Dynamometers Chapter 1 – Introduction
GENERAL
INFORMATION
3
MAGTROL
HD / ED
Ratings
* Requires air cooling provided by user. Regulator and filter package is provided as standard equipment on these units.
** 5 Volt output
*** NOTE: Operating at the continuous power rating for periods of up to 4 hours is acceptable. However, operating for extended
periods at high temperatures will result in premature component and bearing failure. Limiting the length of the cycle and the
component temperatures will guard against premature failure. Where continuous duty is desired for longer time intervals, component
temperatures should be maintained less than 100°C; monitoring the outside brake surface temperature is a sufficient reference.
Model
Torque
Measure
Unit Code
Maximum
Torque
Range
Drag Torque
De-Energized
at 1000 rpm
Nominal
Input Inertia
Max. Power Ratings Maximum
Speed Brake
Cooling
Method
5 minute continuous***
lb·ft·s² kg·m² W W rpm
HD-106
5N** 0.018 N·m 0.056 mN·m
7.04 × 10-7 9.54 × 10-7 35 7 30,000 Convection
6N 2.50 oz·in 0.008 oz·in
7N 180.0 g·cm 0.57 g·cm
8N 18.00 mN·m 0.056 mN·m
HD-100
5N** 0.08 N·m 0.64 mN·m
3.40 × 10-6 4.61 × 10-6 75 20 25,000 Convection
6N 11.00 oz·in 0.09 oz·in
7N 800 g·cm 6.5 g·cm
8N 80.0 mN·m 0.64 mN·m
HD-400
5N** 0.28 N·m 2 mN·m
1.55 × 10-5 2.10 × 10-5 200 55 25,000 Convection
6N 40.0 oz·in 0.25 oz·in
7N 2.80 kg·cm 0.02 kg·cm
8N 280 mN·m 2 mN·m
HD-500
5N** 0.85 N·m 5 mN·m
8.05 × 10-5 1.09 × 10-4 400 80 25,000 Convection
6N 120.0 oz·in 0.5 oz·in
7N 8.50 kg·cm 0.05 kg·cm
8N 850 mN·m 5 mN·m
HD-510
5N** 0.85 N·m 5 mN·m
8.05 × 10-5 1.09 × 10-4 750 375 25,000
Compressed
Air*
(7 CFM @
1.75 PSI)
6N 120.0 oz·in 0.5 oz·in
7N 8.50 kg·cm 0.05 kg·cm
8N 850 mN·m 5 mN·m
HD-505
5N** 1.7 N·m 10 mN·m
1.61 × 10-4 2.18 × 10-4 800 160 25,000 Convection
6N 240 oz·in 1.0 oz·in
7N 17.00 kg·cm 0.1 kg·cm
8N 1700 mN·m 10 mN·m
HD-515
5N** 1.7 N·m 10 mN·m
1.61 × 10-4 2.18 × 10-4 1,500 900 25,000
Compressed
Air*
(10 CFM @
4 PSI)
6N 240 oz·in 1.0 oz·in
7N 17.00 kg·cm 0.1 kg·cm
8N 1700 mN·m 10 mN·m
HD-700
5N** 3.10 N·m 0.013 N·m
5.51 × 10-4 7.47 × 10-4 700 150 25,000 Convection
6N 440 oz·in 2.0 oz·in
7N 31.0 kg·cm 0.14 kg·cm
8N 3.10 N·m 0.013 N·m
HD-710
5N** 3.10 N·m 0.013 N·m
5.51 × 10-4 7.47 × 10-4 1,500 935 25,000 Blower
(included)
6N 440 oz·in 2.0 oz·in
7N 31.0 kg·cm 0.14 kg·cm
8N 3.10 N·m 0.013 N·m
HD-705
5N** 6.20 N·m 0.023 N·m
1.10 × 10-3 1.49 × 10-3 1,400 300 25,000 Convection
6N 55.0 lb·in 0.2 lb·in
7N 62.0 kg·cm 0.24 kg·cm
8N 6.20 N·m 0.023 N·m
HD-715
5N** 6.20 N·m 0.023 N·m
1.10 × 10-3 1.49 × 10-3 3,400 3,000 25,000 Blower
(included)
6N 55.0 lb·in 0.2 lb·in
7N 62.0 kg·cm 0.24 kg·cm
8N 6.20 N·m 0.023 N·m
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6
Magtrol Hysteresis DynamometersChapter 1 – Introduction
GENERAL
INFORMATION
4
MAGTROL
HD / ED
HD-800
5N** 14.00 N·m 0.10 N·m
4.43 × 10-3 6.01 × 10-3 2,800 1,800 12,000
Compressed
Air*
(13 CFM @
10 PSI)
6N 125.0 lb·in 0.8 lb·in
7N 140.0 kg·cm 1.0 kg·cm
8N 14.00 N·m 0.10 N·m
HD-810
5N** 14.00 N·m 0.10 N·m
4.43 × 10-3 6.01 × 10-3 3,500 3,000 12,000 Blower
(included)
6N 125.0 lb·in 0.8 lb·in
7N 140.0 kg·cm 1.0 kg·cm
8N 14.00 N·m 0.10 N·m
HD-805
5N** 28.0 N·m 0.14 N·m
8.81 × 10-3 1.19 × 10-2 5,300 3,000 12,000
Compressed
Air*
(15 CFM @
14 PSI)
6N 250 lb·in 1.2 lb·in
7N 280 kg·cm 1.5 kg·cm
8N 28.0 N·m 0.14 N·m
HD-815
5N** 28.0 N·m 0.14 N·m
8.81 × 10-3 1.19 × 10-2 7,000 6,000 12,000 Blower
(included)
6N 250 lb·in 1.2 lb·in
7N 280 kg·cm 1.5 kg·cm
8N 28.0 N·m 0.14 N·m
HD-825
5N** 56.5 N·m 0.22 N·m
1.85 × 10-2 2.51 × 10-2 14,000 12,000 8,000 Blower
(included)
6N 500 lb·in 3.5 lb·in
7N 565 kg·cm 4.0 kg·cm
8N 56.5 N·m 0.40 N·m
* Requires air cooling provided by user. Regulator and filter package is provided as standard equipment on these units.
** 5 Volt output
*** NOTE: Operating at the continuous power rating for periods of up to 4 hours is acceptable. However, operating for extended
periods at high temperatures will result in premature component and bearing failure. Limiting the length of the cycle and the
component temperatures will guard against premature failure. Where continuous duty is desired for longer time intervals, component
temperatures should be maintained less than 100°C; monitoring the outside brake surface temperature is a sufficient reference.
Torque
Measure
Unit Code
Maximum
Torque
Range
Drag Torque
De-Energized
at 1000 rpm
Nominal
Input Inertia
Max. Power Ratings Maximum
Speed *
Brake
Cooling
Method
Model 5 minute continuous***
lb·ft·s² kg·m² hp W hp W rpm
ED-715
5N** 6.20 N·m 0.035 N·m
1.27 × 10-3 1.72 × 10-3 5 3400 4 3000 25,000 Blower
(included)
6N 55.0 lb·in 0.3 lb·in
7N 62.0 kg·cm 0.36 kg·cm
8N 6.20 N·m 0.035 N·m
ED-815
5N** 28.0 N·m 0.14 N·m
9.61 × 10-3 1.30 × 10-2 10 7000 8 6000 12,000 Blower
(included)
6N 250 lb·in 1.2 lb·in
7N 280 kg·cm 1.4 kg·cm
8N 28.0 N·m 0.14 N·m
* The maximum speed will depend on what type of keyway (if any) is used on the shaft. Unless specified, the dynamometer shaft will be
made without a keyway.
** 5 Volt Output
*** NOTE: Operating at the continuous power rating for periods of up to 4 hours is acceptable. However, operating for extended
periods at high temperatures will result in premature component and bearing failure. Limiting the length of the cycle and the
component temperatures will guard against premature failure. Where continuous duty is desired for longer time intervals, component
temperatures should be maintained less than 100°C; monitoring the outside brake surface temperature is a sufficient reference.
Ratings
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7
Magtrol Hysteresis Dynamometers Chapter 1 – Introduction
GENERAL
INFORMATION
5
MAGTROL
HD / ED
Model BL-001 BL-002
in mm in mm
Ø A 6 152 6 152
B11 279 11 279
C6 152 6 152
D8 203 15 381
E4 102 4 102
F8 203 12 305
G1 25 1 25
Weight 8.5 lb 3.9 kg 18 lb 8.1 kg
Model Voltage VA Style Rating
BL-001 120 V 600 UL/CSA 6.3 A 250 V SB
BL-001A 240 V 500 IEC 3.15 A 250 V T
BL-002 120 V 1000 UL/CSA 15 A 250 V SB
BL-002A 240 V 1000 IEC 6.3 A 250 V T
Blower Dimensions
120 VAC 60 Hz
Ø A
E
C
B
D
FG
Air Filter
Dyno. Brake
Air Outlet
On/Off
Switch
Allowapproximately 6into8in
(152mmto203mm)betweenrear
ofdynamometerbaseplateand
blowerforconnectionhardware.
Requiredhardwareissuppliedwiththe
dynamometer.
BL-002Blowerhastwofilter
elements.
Blower power anD Fuses
electrical power anD Fuses
Model Voltage VA Style Rating
HD-1XX-XN 120 V 30 UL/CSA 300 mA 250 V SB
HD-1XX-XNA 240 V 30 IEC 125 mA 250 V T
HD-4XX-XN 120 V 30 UL/CSA 300 mA 250 V SB
HD-4XX-XNA 240 V 30 IEC 125 mA 250 V T
HD-5XX-XN 120 V 30 UL/CSA 300 mA 250 V SB
HD-5XX-XNA 240 V 30 IEC 125 mA 250 V T
HD-800-XN 120 V 65 UL/CSA 800 mA 250 V SB
HD-800-XNA 240 V 65 IEC 315 mA 250 V T
HD-810-XN 120 V 65 UL/CSA 800 mA 250 V SB
HD-810-XNA 240 V 65 IEC 315 mA 250 V T
HD-805-XN 120 V 130 UL/CSA 1.25 A 250 V SB
HD-805-XNA 240 V 130 IEC 630 mA 250 V T
HD/ED-815-XN 120 V 130 UL/CSA 1.25 A 250 V SB
HD/ED-815-XNA 240 V 130 IEC 630 mA 250 V T
HD-825-XN 120 V N/A N/A N/A
HD-825-XNA 240 V N/A N/A N/A
• ModelsHD-710,HD-715,HD-810andED-715
includetheBL-001blower.
• ModelsHD-815andED-815includetheBL-002
blower.
• ModelHD-825usestwoBL-002blowersfor
coolingitstwobrakesets.
Ratings HD / ED
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8
Magtrol Hysteresis DynamometersChapter 1 – Introduction
GENERAL
INFORMATION
6
MAGTROL
HD / ED
Dimensions
HD-100/400/500 series witH long Base plate
NOTE: Original dimensions are in English units. Dimensions converted to Metric units have been rounded and are for reference only.
E
A
H
J
ØN
M
F
C
G
L
D
QP
SHAFT END DETAIL (2:1)
(FLAT)
ØB
Model units A Ø B C D E F G H J L* M* Ø N P Q Weight
HD-106 in 0.50 0.1245/0.1247 3.5 17 9.38 10 0.5 6.3 8.5 15.5 8.5 0.37 0.015 0.375 12.0 lb
mm 12.7 3.162/3.167 88.9 432 238.3 254 12.7 159 216 394 216 9.4 0.38 9.53 5.4 kg
HD-100 in 0.75 0.1870/0.1875 3.5 17 9.13 10 0.5 6.3 8.5 15.5 8.5 0.37 0.025 0.375 12.5 lb
mm 19.1 4.750/4.763 88.9 432 231.9 254 12.7 159 216 394 216 9.4 0.64 9.53 5.7 kg
HD-400 in 0.67 0.2495/0.2497 3.5 17 9.13 10 0.5 6.3 8.5 15.5 8.5 0.37 0.03 0.438 15.0 lb
mm 17.0 6.337/6.342 88.9 432 231.9 254 12.7 159 216 394 216 9.4 0.76 11.13 6.8 kg
HD-500 in 0.88 0.3745/0.3750 4.0 17 9.13 10 0.5 6.3 8.5 15.5 8.5 0.37 0.047 0.375 16.0 lb
mm 22.2 9.512/9.525 101.6 432 231.9 254 12.7 159 216 394 216 9.4 1.19 9.53 7.3 kg
HD-510 in 0.88 0.3745/0.3750 4.0 17 9.13 10 0.5 6.3 8.5 15.5 8.5 0.37 N/A 16.0 lb
mm 22.2 9.512/9.525 101.6 432 231.9 254 12.7 159 216 394 216 9.4 7.3 kg
HD-505 in 0.88 0.3745/0.3750 4.0 20 9.64 10 0.5 6.3 8.5 18.5 8.5 0.37 0.05 0.375 18.0 lb
mm 22.2 9.512/9.525 101.6 508 244.9 254 12.7 159 216 470 216 9.4 1.27 9.53 8.1 kg
HD-515 in 0.88 0.3745/0.3750 4.0 20 9.64 10 0.5 6.3 8.5 18.5 8.5 0.37 N/A 18.0 lb
mm 22.2 9.512/9.525 101.6 508 244.9 254 12.7 159 216 470 216 9.4 8.1 kg
HD-100/400/500 series witH sHort Base plate
* These dimensions represent the distance between mounting holes. There are four (4) mounting holes on each base plate.
A
H
J
M
F
C
G
L
D
ØN
E
Q
P
SHAFT END DET
AIL (2:1)
(FLAT)
ØB
Model units A Ø B C D E F G H J L* M* Ø N P Q Weight
HD-106 in 0.50 0.1245/0.1247 3.5 7.0 0.33 11 0.5 6.3 8.5 6.0 9.84 0.35 0.015 0.375 7.5 lb
mm 12.7 3.162/3.167 88.9 177.8 8.4 279.4 12.7 159 216 152.4 250 9 0.38 9.53 3.4 kg
HD-100 in 0.75 0.1870/0.1875 3.5 7.0 0.08 11 0.5 6.3 8.5 6.0 9.84 0.35 0.025 0.375 8.0 lb
mm 19.1 4.750/4.763 88.9 177.8 2.1 279.4 12.7 159 216 152.4 250 9 0.64 9.53 3.6 kg
HD-400 in 0.67 0.2495/0.2497 3.5 7.0 0.08 11 0.5 6.3 8.5 6.0 9.84 0.35 0.03 0.438 11.0 lb
mm 17.0 6.337/6.342 88.9 177.8 2.1 279.4 12.7 159 216 152.4 250 9 0.76 11.13 5.0 kg
HD-500 in 0.88 0.3745/0.3750 4.0 7.0 0.08 11 0.5 6.3 8.5 6.0 9.84 0.35 0.047 0.375 12.0 lb
mm 22.2 9.512/9.525 101.6 177.8 2.1 279.4 12.7 159 216 152.4 250 9 1.19 9.53 5.4 kg
HD-510 in 0.88 0.3745/0.3750 4.0 8.0 0.13 11 0.5 6.3 8.5 7.0 9.84 0.35 N/A 12.5 lb
mm 22.2 9.512/9.525 101.6 203.2 3.2 279.4 12.7 159 216 177.8 250 9 5.7 kg
HD-505 in 0.88 0.3745/0.3750 4.0 9.5 0.10 11 0.5 6.3 8.5 8.5 9.84 0.35 0.05 0.375 13.0 lb
mm 22.2 9.512/9.525 101.6 241.3 2.6 279.4 12.7 159 216 215.9 250 9 1.27 9.53 5.9 kg
HD-515 in 0.88 0.3745/0.3750 4.0 10.25 0.10 11 0.5 6.3 8.5 9.25 9.84 0.35 N/A 13.0 lb
mm 22.2 9.512/9.525 101.6 260.4 2.6 279.4 12.7 159 216 234.9 250 9 5.9 kg
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9
Magtrol Hysteresis Dynamometers Chapter 1 – Introduction
GENERAL
INFORMATION
7
MAGTROL
HD / ED
* These dimensions represent the distance between mounting holes. There are four (4) mounting holes on each base plate.
E
A
H
J
M
F
C
ØN
G
L
D
QP
SHAFT END DETAIL (2:1)
(FLAT)
ØB
Model units A Ø B C D E F G H J L* M* Ø N P Q Weight
HD-700 in 1.25 0.4995/0.4999 5.875 24 12.75 11 0.625 9.5 10 22.5 9.5 0.375 0.06 0.63 39 lb
mm 31.8 12.687/12.692 149.2 609.6 323.9 279.4 15.9 241.3 254 571.5 241.3 9.5 1.6 15.9 17.63 kg
HD-710 in 1.25 0.4995/0.4999 5.875 26 13.59 11 0.625 9.5 10 24.5 9.5 0.375 N/A 45 lb
mm 31.8 12.687/12.697 149.2 660.4 345.2 279.4 15.9 241.3 254 622.3 241.3 9.5 20.30 kg
HD-705 in 1.25 0.4995/0.4999 5.875 28 13.62 11 0.625 9.5 10 26.5 9.5 0.375 0.06 0.63 52 lb
mm 31.8 12.687/12.692 149.2 711.2 346.0 279.4 15.9 241.3 254 673.1 241.3 9.5 1.6 15.9 23.50 kg
HD-715 in 1.25 0.4995/0.4999 5.875 30 14.29 11 0.625 9.5 10 28.5 9.5 0.375 N/A 59 lb
mm 31.8 12.687/12.697 149.2 762.0 363.0 279.4 15.9 241.3 254 723.9 241.3 9.5 26.60 kg
HD-700 series witH long Base plate
HD-700 series witH sHort Base plate
E
A
H
J
M
F
C ØN
G
L
D
QP
SHAFT END DET
AIL (2:1)
(FLAT)
ØB
Model units A Ø B C D E F G H J L* M* Ø N P Q Weight
HD-700 in 1.25 0.4995/0.4999 5.875 11.34 0.09 11 0.625 9.5 10 9.84 9.84 0.35 0.06 0.63 30 lb
mm 31.8 12.687/12.692 149.2 288.0 2.2 279.4 15.9 241.3 254 250.0 250 9 1.6 15.9 13.6 kg
HD-710 in 1.25 0.4995/0.4999 5.875 12.50 0.09 11 0.625 9.5 10 11.00 9.84 0.35 N/A 36 lb
mm 31.8 12.687/12.697 149.2 317.5 2.3 279.4 15.9 241.3 254 279.5 250 9 16.3 kg
HD-705 in 1.25 0.4995/0.4999 5.875 14.45 0.07 11 0.625 9.5 10 12.95 9.84 0.35 0.06 0.63 43 lb
mm 31.8 12.687/12.692 149.2 367.0 1.8 279.4 15.9 241.3 254 329.0 250 9 1.6 15.9 19.5 kg
HD-715 in 1.25 0.4995/0.4999 5.875 15.75 0.04 11 0.625 9.5 10 14.25 9.84 0.35 N/A 50 lb
mm 31.8 12.687/12.697 149.2 400.0 1.1 279.4 15.9 241.3 254 362.0 250 9 22.7 kg
Dimensions
eD-series engine Dynamometers
Model units A Ø B C D E F G H L* M* Ø N P Q R Weight
ED-715 in 1.72 0.7490/0.7495 6.87 16.00 18.13 11.00 1.00 10.50 14.50 9.50 0.37 0.64 1.00 0.187 75 lb
mm 43.7 19.025/19.037 174.5 406.4 460.5 279.4 25.4 266.7 368.3 241.3 9.4 16.35 25.4 4.83 34 kg
ED-815 in 3.02 1.4995/1.5000 11.00 23.00 23.27 17.00 2.00 16.63 20.80 15.00 5/8-11
THD
1.287 2.00 0.375 285 lb
mm 76.7 38.087/38.100 279.4 584.2 591.1 431.8 50.8 422.4 528.3 381.0 32.7 50.8 9.53 129.3 kg
C
B
A
H
M
F
ØN
G
L
D
E
QP
ØB
R
SHAFT END DETAIL (2:1)
(SQUARE KEY)
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