MAHA ES 93 FT User manual

Fehler! Verwenden Sie die Registerkarte 'Start', um Name dem Text zuzuweisen, der hier angezeigt werden soll.Fehler! Verwenden Sie
die Registerkarte 'Start', um Name dem Text zuzuweisen, der hier angezeigt werden soll.Fehler! Verwenden Sie die Registerkarte
'Start', um Name dem Text zuzuweisen, der hier angezeigt werden soll.
ES 93
One Post Inground Lift
Original Operating Instructions
BA320101-en
Pos: 1 / Te chnisc he D okum entat ion/A lle G erä te/Tit eltex te/Tit eltext : ES 93 - AlleTypen@35\m od_1389364107676_0.docx @ 1873023 @ @ 1
ES 93 FT
ES 93 X
Pos: 2 / -----F or m at---- -/MAN UEL LE R UM B RUCH Seite numb r uc h @ 0\mod_ 11 344 03 577 6 87_ 0.d ocx @ 1 27 7 @ @ 1

2
BA320101-en
Pos: 3 / -----F or m at---- -/In ha ltsv er z eic hn is - 3 Eb e ne n @ 5\mod_1168867441046_75.docx @ 729 20 @ @ 1
Contents
1Safety ......................................................................................................................5
1.1 Introduction......................................................................................................................................... 5
1.2 Symbols .............................................................................................................................................. 5
1.3 Intended Use....................................................................................................................................... 5
1.4 Inappropriate Use................................................................................................................................ 5
1.5 Requirements on Operating and Service Personnel............................................................................. 5
1.6 Safety Instructions for Commissioning................................................................................................. 6
1.7 Safety Instructions for Operation ......................................................................................................... 6
1.8 Safety Instructions for Servicing........................................................................................................... 8
1.9 Safety Features ................................................................................................................................... 8
1.10 Safety Instructions for Handling Hydraulic Fluid ................................................................................... 9
1.11 What to Do in the Event of Defects or Malfunctions............................................................................. 9
1.12 What to Do in the Event of an Accident............................................................................................... 9
2Description.............................................................................................................10
2.1 General Information ........................................................................................................................... 10
2.2 Specifications .................................................................................................................................... 11
2.3 Sample Nameplate............................................................................................................................ 11
3Transport and Storage ...........................................................................................12
4Installation and Initial Operation ..............................................................................12
5Operation...............................................................................................................12
5.1 Main Switch....................................................................................................................................... 12
5.2 Controls and Indicators ..................................................................................................................... 13
5.2.1 Small Version .................................................................................................................................... 13
5.2.2 Large Version .................................................................................................................................... 14
5.3 Remote Control (Option).................................................................................................................... 16
5.4 Arm Restraint .................................................................................................................................... 16
5.5 Preparations...................................................................................................................................... 17
5.6 Raising .............................................................................................................................................. 17
5.7 Lowering ........................................................................................................................................... 17
5.8 Bleeding the Cylinders....................................................................................................................... 18
5.9Manual Lowering............................................................................................................................... 19
5.9.1 Electrical (with Cable Set: 61 NOAB KA01)........................................................................................ 19
5.9.2 Mechanical ........................................................................................................................................ 21
6Maintenance ..........................................................................................................22
6.1 Annual Inspection.............................................................................................................................. 22
6.2 Maintenance Schedule ...................................................................................................................... 23
6.3 Care Instructions ............................................................................................................................... 23
6.4 Checking the Fluid Level.................................................................................................................... 24
6.5 Greasing Points................................................................................................................................. 24

3
BA320101-en
6.6 Troubleshooting ................................................................................................................................ 25
6.7 Spare Parts ....................................................................................................................................... 26
7Service Lifetime......................................................................................................26
8Dismantling ............................................................................................................26
9Disposal.................................................................................................................26
10 Contents of the Declaration of Conformity ..............................................................26
11 Company Information.............................................................................................27
Pos: 4 / -----F or m at---- -/MAN UEL LE R UM B RUCH Seite numb r uc h @ 0\mod_ 11 344 03 577 6 87_ 0.d ocx @ 1 27 7 @ @ 1

4
BA320101-en
Pos: 5 / -----F or m at---- -/MAN UEL LE R UM B RUCH Seite numb r uc h @ 0\mod_ 11 344 03 577 6 87_ 0.d ocx @ 1 27 7 @ @ 1

5
BA320101-en
Pos: 6 / Te chn is c he Dokumen tation/ Alle G erä te/Üb erschr ifte n/Übers chr iften 1/ S/ Überschr ift 1: Sich erheit @ 6\mod_1174482399906_75.docx @ 76962@ 2 @ 1
1
Safety
Pos: 7 / Te chn isc he Dokum en tat ion/ A ll e G er ä te/ Übe rs chrif te n/ Über s c hrift en 1.1/E/ Über sc hr if t 1.1: E inf ühr ung @ 6\m od_1174482219062_75.docx@ 76793 @ 2 @ 1
1.1
Introduction
Pos: 8 / Te chn isc he Dokum en tat ion/ A ll e G er ä te/I nha lte/ S ic her he it/In ha lt : Ei nf ühr u ng S icher hei t_ 12p t @2 5\mod_1324455248318_75.docx @ 1138886@ @ 1
Thoroughly read this manual before operating the equipment and comply with the
instructions. Always display the manual in a conspicuous location.
Personal injury and property damage incurred due to non-compliance with these
safety instructions are not covered by the product liability regulations.
Pos: 9 / Te chn is c he D okum entat ion/A lle Ger äte/ Über schrif ten/ Übersc hrift en 1 .1/S/ Übers chrift 1.1: Sym bo le @ 6\mod_1174482270875_75.docx@ 76865@ 2 @ 1
1.2
Symbols
Pos: 10 /Techn ische Dokume ntation/Al le Geräte/Inh alte/Sicher heit/Inhal t: Symbole Sicher heit_12pt @ 2 5\mod_ 132 44 566 50897_75.docx@ 1139046@ @ 1
Important safety instructions. Failure to comply with instructions could result in
personal injury or property damage.
Important information.
Pos: 1 1 / Techn ische Dokument ation/ Alle Geräte/Über sc hriften/ Über schri ften 1.1/B/Über schrif t 1. 1: Bes timm un gsgemä ßer G ebrau ch @ 6\mod_ 1176 73402 2203_ 75.doc x @ 8874 6 @ 2 @ 1
1.3
Intended Use
Pos: 12 /Techn ische Dokume ntation/H ebetechnik/ 00 HBZ Alle/I nhalte/In halt: Bestimm ungsgemä ßerG ebrauch HBZ_ 12pt @ 29\mod_1351147628024_75.docx @ 1668694@ @1
•This lift shall be used exclusively for the safe lifting of motor vehicles. Observe
the rated load capacity and load distribution.
•The lift shall not be modified without the express written consent of the
manufacturer. In case of non-compliance the declaration of conformity
becomes void.
Pos: 1 3 / Techn ische Dokument ation/ Alle Geräte/Über sc hriften/ Über schri ften 1.1/B/Über schrif t 1. 1: Bes timm un gsw idriger Gebrauch @ 18\mod_1255530265027_75.docx@ 471571 @ 2@ 1
1.4
Inappropriate Use
Pos: 1 4 / Techn isch e Do kume ntat ion/ Heb etech nik/ 00 H BZ Alle/Inhal te/In halt: Bestimmun gsw idr iger G ebr auch H BZ _12pt @ 26\mod_1325512462855_75.docx@ 1143595@ @ 1
Any use other than described is inappropriate, for example:
•Climbing on the lift supports
•Transporting persons on the lift supports
•Usage as mobile work platform or for other lifting operations
Pos: 1 5 / Techn ische Dokument ation/ Alle Geräte/Über sc hriften/ Über schri ften 1.1/A/Übers chr ift 1.1:A nf order ungen a n d as Bed ien ungs - und Ser viceper sonal @ 34\mod_1380637497630_75.docx@ 1835413@ 2 @ 1
1.5
Requirements on Operating and Service Personnel
Pos: 16 / Techn ische Dokument ation/Al le Ger äte/I nhalte/ Sicher heit/In halt: Anf order unge n an das Bedie nungs- und Ser viceper sonal_1 2pt @ 47\mod_1482392891402_75.docx @ 2803198@ @1
All persons employed in the operation, maintenance, installation, removal and
disposal of the device must
•be mentally and physically suited for these activities,
•be at least 18 years old,
•be trained and instructed in writing,

6
BA320101-en
•have read and understood the operating instructions, especially the instructions
what to do in the event of defects or malfunctions,
•be on record as having been instructed in safety guidelines,
•have practical experience in working with vehicle lifts and the hazards inherent
in such equipment.
Pos: 1 7 / Techn ische Dokument ation/ Alle Geräte/Über sc hriften/ Über schri ften 1.1/S/Übers chr ift 1.1:S icher heit svorschr ift en f ür d ie Inb etr ieb nahme @6\m od_1174482269156_75.docx@ 76838 @ 2 @ 1
1.6
Safety Instructions for Commissioning
Pos: 18 /Techn ische Dokume ntation/H ebetechnik/ 00 HBZ Alle/I nhalte/In halt: Sicherhe itsvorschr iften für die Inbetri ebnahme H BZ_12pt@ 4 7\mod_1483524035338_75.docx@ 2804458@ @ 1
•The lift shall be installed and commissioned by authorised service personnel
only.
•Use personal protective equipment.
•All safety features must be checked for proper function at commissioning.
•The control desk (if present) shall not be installed in the danger zone of the lift.
•The standard lift version shall not be installed and commissioned in hazardous
locations, outdoors, in moist rooms (e.g. car wash) or outside a temperature
range of 5…40 °C (41…104 °F).
Pos: 1 9 / Techn ische Dokument ation/ Alle Geräte/Über sc hriften/ Über schri ften 1.1/S/Übers chr ift 1.1:S icher heit svorschr ift en f ür den Betrieb @ 6\mod_1174482268953_75.docx@ 76826 @ 2 @ 1
1.7
Safety Instructions for Operation
Pos: 20 /Techn ische Dokume ntation/H ebetechnik/ 00 HBZ Alle/I nhalte/In halt: Sicherhe itsvorschr iften für den Betrieb H BZ_12pt @ 4 7\mod_ 14 8 4658 6 481 65_ 7 5.do cx @ 2810948@ @ 1
•Observe the detailed operating instructions.
•Observe all accident prevention regulations.
•Use personal protective equipment.
•The standard lift version shall not be operated in hazardous locations, outdoors,
in moist rooms (e.g. car wash) or outside a temperature range of 5…40 °C
(41…104 °F).
•To ensure safe operation, check the functionality of all safety devices before
using the lift.
•The control desk (if present) must be positioned in such a way that there is an
unobstructed view to the complete working area and the emergency stop can
be accessed at all times.
•All structural parts of the equipment must be visually checked at regular
intervals.
•Supply of suitable illuminating devices is the owner's/operator's responsibility.
•Do not allow anyone to stay in the danger zone when driving on or off the lift.
•Lifts with cylinder and runways: when lifting vehicles with a short wheelbase,
make sure that one axle is in front of the lifting cylinder, the other behind it.
•Lifts with wheel-free jack: before driving on or off the lift or wheel-free jack,
make sure the jack is in bottom position.
•If the operator is unable to see all parts of the danger zone, a trained second
person must monitor such areas.
•Center the vehicle on the lift when it is in fully lowered position.

7
BA320101-en
•After positioning the vehicle on the lift secure it against roll-off.
•Lifts with runways: make sure the vehicle tyres do not contact the roll-off
protection when raising or lowering the lift.
•Lifts with runways: modifications (such as usage of extensions) are permissible
only under the condition that the functionality of the roll-off protection is
maintained (protective position of ≥0.1 m above the runways).
•The load rating on the identification plate must not be exceeded.
•Keep the path of movement free of obstructions.
•Only use the vehicle manufacturer's recommended lift points.
•Only use lifting supports approved by the vehicle manufacturer.
•The vehicle must be lifted as a whole. usage of external hoisting and support
devices in combination with the lift must be approved by the manufacturer.
•Do not use the lift for transporting persons.
•Lifts with support arms or wheel-free jack: when raising the lift, all support
points at the vehicle body must be engaged at the same time.
•Lifts with support arms or swing arm jack: use one additional extender or one
support block only for each support point.
•Lifts with support arms or swing arm jack: check arm restraints for secure
engagement as soon as support arms contact vehicle lift points.
•Lifts with wheel-free jack: secure engagement of the vehicle must be ensured
by using appropriate means (e.g. lashing straps).
•After raising the vehicle briefly, stop and check the lift supports for secure
contact.
•Make sure the vehicle doors are closed during raising and lowering cycles.
•Make sure the parking brake is applied during raising and lowering cycles.
•Closely watch lift and vehicle during raising and lowering cycles.
•Do not allow anyone to stay in lift area during raising and lowering cycles.
•Lifts with support arms or wheel-free jack: after setting down the vehicle, check
the lift supports for secure contact before raising the vehicle again.
•Axle lift (if present): observe the installation instructions. Use both hands when
moving the axle lift. The axle lift must be in park position during raising and
lowering cycles.
•Axle lift (if present): the vehicle must be additionally secured against rolling off
while one axle is in a raised position.
•Do not allow anyone to climb up the lift or the raised vehicle.
•Before leaving the lift, fully lower the vehicle or secure it against accidental
lowering.
•Keep lift and vehicle free of tools and parts.
•Keep the lift and lift area clean. Risk of slippage on oily floors!

8
BA320101-en
•The main switch serves as emergency stop switch. In case of emergency turn it
to "0".
•Protect the lift against unauthorized usage by padlocking the main switch.
•Protect all parts of the electrical equipment from humidity.
•Use caution with operating vehicle engines. Danger of poisoning!
•When removing heavy vehicle components, the centre of gravity can change. In
such circumstances appropriate action must be taken as required.
•Residual risk: Tripping over runways of surface mounted lifts, tripping over
tools.
Pos: 2 1 / Tec hn isch e Dokument ation/Alle Ger äte/Übersc hriften/Üb erschrifte n1. 1/S/Übersc hrift 1.1: Sicher heitsvorschr iften für Servi cearbeiten @ 6\mod_1174482270640_75.docx@ 76850@ 2 @ 1
1.8
Safety Instructions for Servicing
Pos: 2 2 / Techn ische Dokument ation/ Hebet echni k/0 0 HBZ Alle/Inhal te/Inha lt: S icherhe itsvor schrif ten f ür Servic earb eiten H BZ_1 2pt @ 46\mod_1481283945452_75.docx@ 2797338@ @ 1
•Use personal protective equipment.
•Service work must be done by authorized service technicians.
•Turn off and padlock the main switch before doing any repair, maintenance or
setup work.
•The system must be unpressurized during maintenance work.
•Work on pulse generators or proximity switches must be done by authorized
service technicians.
•Work on the electrical equipment must be done by service technicians or
qualified electricians.
•Ensure that ecologically harmful substances are disposed of in accordance with
the appropriate regulations.
•Do not use high pressure or steam jet cleaners. Do not use caustic cleaning
agents.
•The lift's safety devices must be set by authorized service technicians.
•Do not replace or override the safety devices.
Pos: 2 3 / Tec hn isch e Dokume nt atio n/ Al le G erät e/ Übe rs c hrift en/ Über sc hri fte n 1.1/S/Üb er sc hr if t 1. 1: S ic her he its ei nric ht un ge n @ 6\mod_ 11744 83324 765_7 5.do cx @ 77103 @ 2 @ 1
1.9
Safety Features
Pos: 2 4 / Tec hnisch e Dokumentat ion/ Heb etech ni k/3 2 S tempel -H ebeb ü hne n/0 00 1 Stempe l-Heb ebühnen Al le/Inhalt/In halt: Sicher heitseinr ichtungen St empel-HBZ Zahnst an ge n @28\mod_1335171511705_75.docx @ 1588569@ @1
Main switch
The main switch is used to turn the lift on and off or as an emergency stop switch.
In switch position "0" the system is disconnected at all poles from the power plant
network. It is possible to prevent unauthorised use of the lift by locking the main
switch with a padlock.
Dead man control
Control keys only function when the key is held down.
Synchronising shaft
The synchronising shaft ensures equal lifting height and lifting speed for both
cylinders.

9
BA320101-en
Pressure relief valve
A pressure-limiting valve limits the working pressure of the hydraulic system.
Pos: 2 5 / Techn ische Dokument ation/ Alle Geräte/Über sc hriften/ Über schri ften 1.1/S/Übers chr ift 1.1:S icher heit svorschr ift en f ür d e n Um ga n g m i t H y d ra u lik öl @ 16\mod _124 66077 2952 3_75.d ocx @ 401 284 @ 2 @ 1
1.10
Safety Instructions for Handling Hydraulic Fluid
Pos: 2 6 / Techn ische Dokument ation/ Alle Geräte/Inh alte/S ich erhe it/Inhal t: Si cher heitsvor schr iften fürd en Umgang m it H ydr aul iköl_ 12p t @2 5\mod_1324456399127_75.d ocx @ 1 13901 2 @ @ 1
•Neutralize hydraulic fluid spills with binder.
•Remove contaminated clothing immediately.
•Inhalation: If symptoms persist, seek medical treatment.
•Skin contact: Wash skin immediately with soap and water. If skin irritation
persists, seek immediate medical advice.
•Eye contact: Rinse thoroughly with water and seek medical advice.
•Ingestion: Do not induce vomiting. Seek immediate medical attention.
Pos: 2 7 / Techn ische Dokument ation/ Alle Geräte/Über sc hriften/ Über schri ften 1.1/V/Über schr ift 1 .1: Ver hal ten im Störfall @ 6\mod_1178097008375_75.docx @ 90829@ 2 @ 1
1.11
What to Do in the Event of Defects or Malfunctions
Pos: 28 /Techn ische Dokume ntation/H ebetechnik/ 00 HBZ Alle/I nhalte/In halt: Verhalten im Störfal lH BZ_12pt @ 26\mod_1325513682583_75.docx@ 1143723@ @ 1
•In case of defects or malfunctions such as uncontrolled lift movement or
deformation of the superstructure, support or lower the lift immediately.
•Turn off the main switch and secure it against unauthorized usage. Contact
service.
Pos: 29 /Techn ische Dokume ntation/Al le Geräte/Über schrift en/Überschr iften 1.1/V /Überschr ift 1.1: Verhal tenb ei Unfällen @ 1 9\mod_12 67177 2453 37_7 5.docx @ 794 600 @ 2 @ 1
1.12
What to Do in the Event of an Accident
Pos: 3 0 / Tec hn is ch e Dokum e ntat ion/ Alle Geräte/I nhal te/Si cher he it/In halt: Verhalten b ei Unfällen_ 12p t @ 3 4\mod_1381128863435_75.docx @ 1837175@ @1
•The injured person is to be removed from the danger area. Find out where
dressing and bandages are kept. Seek first-aid.
•Provide first-aid (stop bleeding, immobilise injured limbs), report the accident
and seal off the accident site.
•Immediately report any accident to your supervisor. Make sure a record is kept
of every occasion first-aid is provided, e.g. in an accident book.
•Remain calm and answer any questions that may arise.
Pos: 3 1 /----- Form a t-----/ MA N UE L LE R UM BR UC H S e i ten um b r uch @ 0\m od_1134403577687_0.docx @ 1277@ @ 1

10
BA320101-en
Pos: 3 2 / Techn ische Dokument ation/ Alle Geräte/Über sc hriften/ Über schri ften 1/B/Übers chrift 1: Bes chre ibung @ 6\mod_1174482271453_75.docx@ 76889 @2 @ 1
2
Description
Pos: 3 3 / Techn ische Dokument ation/ Alle Geräte/Über sc hriften/ Über schri ften 1.1/A/Übers chr ift 1.1:A llgem eines @ 6\mod_1182865005781_75.docx @ 97736@ 1 @ 1
2.1
General Information
Pos: 3 4 / Tec hn is ch e Dokument at ion/H ebet ech nik/ 32 S temp el-H eb eb ü hne n/0 10 1 E S 9 3/ B A/ Inh a lt: 320 1 Be sc hr e ibu n g A ll gem e in es (Tex t) @ 33\mod_1371727013618_75.docx@ 1794200@ @1
The lifts in this series feature a swing arm or "H" superstructure. These are
supported by a hydraulic cylinder. The lifts are operated using keys with electric
dead man control.
Pos: 3 5 / Tec hnisch e Dokumentat ion/ Heb etech ni k/3 2 S tempel -H eb eb ü hne n/ 0 10 1 E S 9 3/ B A/ In h al t: 3201 Beschr eib u n g A ll gem e in es (Bi ld) @ 3 5\mod_1389773173381_0.docx@ 1874514@ @1
Pos: 3 6 / Tec hnisch e Dokumentat ion/ Heb etech ni k/3 2 S tempel -Heb ebü hne n/0 101 E S 9 3/B A/I nhal t: 32 01 Beschreibu ng A llgeme in es ( Le gende) @ 3 5\mod_1389360942126_75.docx @ 1872979@ @1
(Example)
A
Cylinder
D
Control rod
B
Installation box in the foundation
E
Hydraulic power unit
C
Support
Pos: 3 7 /----- Form a t-----/ MA N UE L LE R UM BR UC H S e i ten um b r uch @ 0\m od_1134403577687_0.docx @ 1277@ @ 1
D
B
E
A
C

11
BA320101-en
Pos: 38 /Techn ische Dokument ation/Alle Ger äte/ Übersc hrift en/ Überschr ifte n 1. 1/T/ Überschr ift 1.1: Tech nis che D aten @7\mod_1184075526343_75.docx@ 99711@ 1 @ 1
2.2
Specifications
Pos: 3 9 / Tec hnisch e Dokumentat ion/ Heb etech ni k/3 2 S tempel -H eb eb ü hne n/ 0 10 1 E S 9 3/ B A/ In h al t: 3201 Techn isc h e Daten ( Tabel le) @3 3\mod_1371727288847_75.docx@ 1794244@ @1
Power unit 3 kW
Working temperature range 5…40 °C
Installation depth 2380 mm
Lifting height 1870 mm
Raising time approx. 35 s
Hydraulic fluid qty 50 l
Noise emission < 70 dB (A)
Supply voltage 400 V
Phases 3
Lowering time (load-dependent) approx. 35 s
Cylinder diameter 125 mm
Load capacity 3000 kg
Pos: 4 0 / Techn ische Dokument ation/ Alle Geräte/Über sc hriften/ Über schri ften 1.1/T/Über schri ft 1. 1: Ty pe nschild-M us ter @ 11\mod_ 12276 22206 096_ 75.do cx @ 275 574 @ 2 @ 1
2.3
Sample Nameplate
Pos: 4 1 / Tec hnisch e Dokumentat ion/ Heb etech ni k/3 2 S tempel -H ebeb ü hne n/0 00 1 Stempe l-Heb eb ühne n A lle/ In ha lt/I n ha lt: Ty pe ns c hild -Must er Stemp el-HBZ M AHA @ 2 8\mod_1335180558405_75.docx @ 1588816@ @1
SCISSORS LIFT
Ser. No. / Date of Production: ***
Project: ***
Model and Version: ***
Supply Voltage: ***
Frequency: ***
Rated Current: ***
Fuse Protection: ***
Load Capacity: ***
Protection class: ***
Pos: 4 2 /----- Form a t-----/ MA N UE L LE R UM BR UC H S e i ten um b r uch @ 0\m od_1134403577687_0.docx @ 1277@ @ 1

12
BA320101-en
Pos: 4 3 / Techn ische Dokument ation/ Alle Geräte/Über sc hriften/ Über schri ften 1/T/Übers chrift 1: Tra nsport und La gerun g @ 2 0\mod_1268732488860_75.docx @ 826153@ 2 @ 1
3
Transport and Storage
Pos: 4 4 / Tec hn is ch e Dokume nt at ion/ Al le Geräte/ Inh al te/ Inh al t: Transp ort und La geru ng _1 2p t @ 26\mod_1324468980166_75.docx @ 1141285 @ @ 1
Check package to ensure it is complete, in accordance with the order
confirmation. Report any transport damage to the carrier immediately.
During loading, unloading and transport always use suitable lifting equipment,
material handling equipment (e.g. cranes, forklifts, etc.) and the right load handling
attachments and slings. Always ensure that the parts to be transported are
suspended or loaded properly so that they cannot fall, taking into account size,
weight and the centre of gravity.
Store the packages in a covered area, protected from direct sunlight, at a low
humidity and with temperatures between 0...+40 °C (32…104 °F). Do not stack
packages.
When unpacking, take care to avoid any possibility of injury or damage. Keep at a
safe distance when opening the package strapping, do not allow any parts to fall
out.
Pos: 4 5 / Techn ische Dokument ation/ Alle Geräte/Über sc hriften/ Über schri ften 1/M/Über sc hr ift 1: M ont ag e und Erst inbe tr iebn ahm e @1 8\mod_1255417443299_75.docx @ 463797@ 3 @ 1
4
Installation and Initial Operation
Pos: 46 /Techn ische Dokument ation/Alle Ger äte/Inhal te/Inhalt: Mon tage und Erstinb etriebnahm e_12pt @ 26\mod_1324468562877_75.docx @ 1141 153 @ @ 1
Installation and initial operation of the equipment may be done only by authorized
and trained service technicians provided by the manufacturer, licensed dealers or
service partners.
Pos: 47 /Techn ische Dokument ation/Alle Ger äte/ Übersc hrift en/ Überschr ifte n 1/B/ Über schri ft 1: Bedienu ng @ 6\mod_1174482271218_75.docx@ 76877 @3 @ 1
5
Operation
Pos: 4 8 / Techn ische Dokument ation/ Alle Geräte/Über sc hriften/ Über schri ften 1.1/H/Über schr ift 1 .1: H aup tschal ter @6\mod_1177592858312_75.do cx @ 90635 @ 3 @ 1
5.1
Main Switch
Pos: 49 /Techn ische Dokument ation/Alle Ger äte/Inhal te/Inhalt: Haup tschalter v2 - A lle Ger ä te_ 12pt @ 30\mod_1351692594628_75.docx @ 1671389@ @ 1
•Main switch in position 0: Power supply OFF
•Main switch in position 1: Power supply ON
•When in position 0, the main switch can be protected against
tampering by means of a padlock.
Pos: 5 0 /----- Form a t-----/ MA N UE L LE R UM BR UC H S e i ten um b r uch @ 0\m od_1134403577687_0.docx @ 1277@ @ 1

13
BA320101-en
Pos: 5 1 / Tec hn isch e Dokume nt atio n/ Al le Ger äte/ Übersc hrift en/ Überschr ifte n 1. 1/B/ Übers chrift 1.1: Bed ien- u nd A nz eige elem en te @ 23\mod_ 12962 20301 443_ 75.do cx @ 9681 07 @ 3 @ 1
5.2
Controls and Indicators
Pos: 5 2 / Techn ische Dokument ation/ Alle Geräte/Über sc hriften/ Über schri ften 1.1.1/K/Üb ers chrift 1.1.1: Klein e A u sfü h ru n g @ 24\mod_1303992584942_75.docx @ 1000359@3 @ 1
5.2.1
Small Version
Pos: 53 /Techn ische Dokume ntation/H ebetechnik/ 00 HBZ Alle/I nhalte/In halt: Bediene inheit klein HBZ ( Bild) @2 4\mod_1303903425476_0.docx@ 999162 @ @1
Pos: 5 4 / Tec hnisch e Dokumentat ion/ Heb etech ni k/3 2 S tempel -H ebeb ü hne n/0 00 1 Stempe l-Heb ebühnen Al le/Inhalt/In halt: Bedie neinheit kle inSt empel-H BZ ( Te xt)_ 1 2p t @ 26\mod_1326273243887_75.docx@ 1150911@ @ 1
Function
Short Form
A
Raise lift LIFT UP
B
Lower lift LIFT DOWN
C
(w/o function) F1
D
LED red (Malfunction or Error code); see LED Code below
E
LED yellow (Warning or Error code); see LED Code below
F
LED green (Ready for operation); see LED Code below
Pos: 5 5 / Tec hnisch e Dokumentat ion/ Heb etech ni k/3 2 S tempel -H ebeb ü hne n/0 00 1 Stempe l-Heb ebühnen Al le/Inhalt/In halt: Bedie neinheit kle inSt empel-H BZ LE D-C od e_1 2pt @ 44\mod_1464009307250_75.docx@ 2493766@ @ 1
LED Code
Status / Notice / Error
RED
YELLOW
GREEN
--- --- Lighting Ready for operation
Lighting Flashing 3x --- Inputs (Key contact)
Lighting Flashing 6x --- Liquid level indicator
C
D
E
B
F
A

14
BA320101-en
LED Code
Status / Notice / Error
RED
YELLOW
GREEN
Lighting Flashing 7x --- Motor temperature
Lighting Flashing 8x --- Switch monitoring "CE Stop"
Pos: 5 6 / Tec hn isch e Dokume nt atio n/ Al le G erät e/ Übe rs c hrift en/ Über sc hri fte n 1.1.1/G /Üb er sc hr if t 1 .1 .1 : G ro ße Ausführ u n g @ 2 4\mod_1303992502163_75.docx @ 1000329@ 2 @ 1
5.2.2
Large Version
Pos: 5 7 / Techn ische Dokument ation/ Hebet echni k/0 0 HBZ Alle/Inhal te/In ha lt: Bedie ne in he it gro ß H BZ ( B ild ) @ 23\mod_1297159153579_0.docx@ 972013@ @ 1
Pos: 5 8 / Tec hnisch e Dokumentat ion/ Heb etech ni k/3 2 S tempel -H ebeb ü hne n/0 00 1 Stempe l-Heb eb ühne n A lle/ In ha lt/I n ha lt: B ed ie ne inhe it groß S temp e l-H BZ ( Tex t) _1 2pt @ 3 3\mod_1370949115830_75.docx @ 1789068@ @1
Function
Short Form
A
Raise lift LIFT UP
B
Lower lift LIFT DOWN
C
Raise wheel-free jack WFJ UP
D
Lower wheel-free jack WFJ DOWN
E
Floor compensation On/Off
On (LED on): Floor compensation is always lowered
Off (LED off): Floor compensation is lowered when below CE
Stop, raised when above
FLOOR
F
Multifunctional key 2 F2
G
Multifunctional key 1 (not assigned) F1
H
LED red (Malfunction or Error code); see LED Code below
E
F
G
H
I
B
C
K
J
A
D

15
BA320101-en
Function
Short Form
I
LED yellow (Warning or Error code); see LED Code below
J
LED green (Ready for operation); see LED Code below
K
Illumination On/Off
On (LED on): Illumination is on when above CE Stop and is off when below
Off (LED off): Illumination is always off
Pos: 5 9 / Tec hnisch e Dokumentat ion/ Heb etech ni k/3 2 S tempel -H ebeb ü hne n/0 00 1 Stempe l-Heb eb ühne n A lle/ In ha lt/I n ha lt: B ed ie ne inhe it groß S temp e l-HBZ L ED-Code_ 12p t @ 44\mod_1464010093346_75.docx @ 2493858@ @ 1
LED Code
Status / Notice / Error
RED
YELLOW
GREEN
--- --- Lighting Ready for operation
Lighting Flashing 2x --- Inputs (Key contact) internal
Lighting Flashing 3x --- Inputs (Key contact) external
--- Lighting Lighting Axle lift not in position
Lighting Flashing 4x --- Axle lift not in position, below
CE Stop
--- Flashing 5x Lighting Ceiling light barrier
--- Flashing 6x Lighting Liquid level indicator
--- Flashing 7x --- Emergency stop switch
(Remote control)
Lighting Flashing 8x --- Motor temperature
Lighting Flashing 9x --- Switch monitoring "Lift fully
raised"
Lighting Flashing 10x --- Switch monitoring "CE Stop"
Pos: 6 0 /----- Form a t-----/ MA N UE L LE R UM BR UC H S e i ten um b r uch @ 0\m od_1134403577687_0.docx @ 1277@ @ 1

16
BA320101-en
Pos: 6 1 / Techn ische Dokument ation/ Alle Geräte/Über sc hriften/ Über schri ften 1.1/F/Über schrif t 1. 1: Fer nbe d ie nun g ( Op tion) @ 2 4\mod_1303988637956_75.docx@ 1000268@ 2 @ 1
5.3
Remote Control (Option)
Pos: 62 /Techn ische Dokume ntation/H ebetechnik/ 00 HBZ Alle/I nhalte/In halt: Fernbed ienung (Text) HBZ _ 12pt @ 26\mod_1326033712720_75.docx@ 1147495@ @ 1
Controls and Indicators
Same assignment as with stationary control unit (large version).
Emergency Stop
Emergency stop is enabled by pushing the red mushroom button.
Pos: 63 /Techn ische Dokume ntation/H ebetechnik/ 00 HBZ Alle/I nhalte/In halt: Fernbed ienung (Bild ) HBZ @ 24\m od_1303986843463_0.docx @ 999868@ @ 1
Pos: 6 4 / Techn ische Dokument ation/ Alle Geräte/Über sc hriften/ Über schri ften 1.1/T/Über schri ft 1. 1: Tr agar marr etierun g @ 9\mod_ 12101 6136 4709_7 5.docx @ 212 107 @ 2 @ 1
5.4
Arm Restraint
Pos: 6 5 / Tec hnisch e Dokumentat ion/ Hebet ech nik/ 00 HBZ Alle/In halte/ In halt: Tr a garmar ret ieru ng H BZ ( Tex t)_12p t @ 3 5\mod_1389364809798_75.docx@ 1873111@ @1
If the lift is in bottom position, the arm restraint is released and the swing arms are
free to swing.
If the lift is in a raised position, the locking mechanism is engaged and the swing
arms cannot be moved.
Pos: 6 6 /----- Form a t-----/ MA N UE L LE R UM BR UC H S e i ten um b r uch @ 0\m od_1134403577687_0.docx @ 1277@ @ 1

17
BA320101-en
Pos: 6 7 / Techn ische Dokument ation/ Alle Geräte/Über sc hriften/ Über schri ften 1.1/V/Über schr ift 1 .1: Vor ber eit ungen @ 8\mod_1204639543920_75.docx@ 155816 @2 @ 1
5.5
Preparations
Pos: 6 8 / Tec hnisch e Dokumentat ion/ Heb etech ni k/3 2 S tempel -H eb eb ü hne n/ 2 70 1 E S S Q UA RE II 3. 0/ BA/ I n ha lt: 3227 Vorb erei tungen @ 28\mod_1337780371750_75.docx@ 1600199@ @1
Swing Arm Superstructure
1 Fully lower the lift. Swing arms sideways to clear the approach path.
2 Slowly center the vehicle between the cylinders.
3 Apply the parking brake to prevent the vehicle from rolling off.
4 Position all four adapters under vehicle manufacturer's recommended lift
points.
5 The support discs are height-adjustable. Make sure they evenly engage the
vehicle frame.
6 Leave the vehicle and the danger zone around the lift.
H-Shaped Superstructure
1 Fully lower the lift. Slowly drive the vehicle over the supports so that these are in
center between the axles.
2 Apply the parking brake and use chocks to prevent the vehicle from rolling off.
3 Lift the extensions at their front edges and position them under the vehicle
manufacturer's recommended lift points.
IMPORTANT: Make sure the extensions snap into place!
4 Position spacer blocks under the lift points.
5 Leave the vehicle and the danger zone around the lift.
Pos: 6 9 / Tec hn is ch e Dokume ntation/Al leG eräte/Über schriften/ Überschri ften 1.1/H/ Überschr ift1 .1: Heben @ 6\mod_1180960375312_75.docx @ 95073@ 3 @ 1
5.6
Raising
Pos: 70 /Techn ische Dokume ntation/H ebetechnik/ 00 HBZ Alle/I nhalte/In halt: Heben Alle HBZ_ 12pt @ 27\mod_1327996945113_75.docx @ 1523675@ @ 1
1 To raise the lift, push and hold the RAISE LIFT button, until the desired lifting
height is reached.
The lift movement stops when the button is released or the upper end stop is
reached.
Pos: 7 1 / Techn ische Dokument ation/ Alle Geräte/Über sc hriften/ Über schri ften 1.1/S/Übers chr ift 1.1:S enk en @ 6\mod_1180960432671_75.docx@ 95086@ 3 @ 1
5.7
Lowering
Pos: 7 2 / Tec hnisch e Dokumentat ion/ Heb etech ni k/3 2 S tempel -H ebeb ü hne n/2 30 1 ZS SQUA RE I I/ BA/ In halt: 3223SenkenZS S QUAREI+II @ 27\mod_1327997000041_75.docx @1523719@ @ 1
1 To lower the lift, push and hold the LIFT DOWN button until the desired height
is reached.
The lift movement stops when the button is released, the CE safety stop is
reached or the lower end stop is reached.
2 To lower the lift to bottom position after reaching the CE safety stop, release
the LIFT DOWN button and push it again.
Pos: 7 3 /----- Form a t-----/ MA N UE L LE R UM BR UC H S e i ten um b r uch @ 0\m od_1134403577687_0.docx @ 1277@ @ 1

18
BA320101-en
Pos: 7 4 / Techn ische Dokument ation/ Alle Geräte/Über sc hriften/ Über schri ften 1.1/E/Über schr ift 1 .1: En tlüft en d er H ubzy linder @ 15\m od_1245836113669_75.docx@ 394834@ 2 @ 1
5.8
Bleeding the Cylinders
Pos: 7 5 / Techn ische Dokument ation/ Hebet echni k/3 2 Stemp el -Heb eb ü hne n/0 101 E S 9 3/B A/ Inh al t: 32 0 1 H ub zy lind er e ntl üft en (Text) @ 3 3\mod_1371799932858_75.docx@1794389@ @ 1
The locking screw for bleeding the cylinder is located on the inside of the cylinder
guide and can be accessed through a hole in the head plate.
1 Fully extend the cylinders.
2 Remove the plugs. Slowly loosen the locking screws on both cylinders by a
maximum of one turn using an Allen key A/F 6.
3 Lower the lift so far until fluid escapes without any air and it is still possible to
tighten the screws.
4 Tighten the screws to 10 Nm torque.
5 Lower the lift completely and check the fluid level in the hydraulic unit; top up as
needed. Check locking screws for leaks after bleeding. Reinstall the plugs.
Pos: 7 6 / Tec hn is ch e Dokume ntat ion/H ebet ech nik /3 2 Stem pel -Heb eb ü hne n/0 10 1 E S 9 3/B A/ Inh al t: 3201 H ubz yl ind er entlüft en/ ma nu el l ab se nke n ( Bi lde r) @ 35\mod_1389781121798_0.docx @ 1874556@ @1
Pos: 7 7 /----- Form a t-----/ MA N UE L LE R UM BR UC H S e i ten um b r uch @ 0\m od _1134403577687_0.docx @ 1277@ @ 1

19
BA320101-en
Pos: 7 8 / Techn ische Dokument ation/ Alle Geräte/Über sc hriften/ Über schri ften 1.1/M/Über sc hrift 1 .1: M anue lles Ab senke n @ 6\mod_1178113285703_75.docx @ 90869@ 3 @ 1
5.9
Manual Lowering
Pos: 79 / Te c hn is ch e Dokum e nt a t io n/A l le Geräte/Inh alte/War nung!/Inha lt: Warnu ng- Nur für autorisiertesPersonal_12pt @ 26\mod_1326034622678_75.docx@ 1147655@ @ 1
Authorized personnel only! Do not restart the lift before the error has been
remedied.
Pos: 80 / Tec hnisch e Do kume ntat ion/Al le G erät e/Übers chr iften/ Über schri ften 1.1.1/E/Über schr ift 1 .1.1: E lektr isch ( m it Kab elsa tz 61N OA B K A 01) @ 30\m od_1360837093719_75.docx@ 1711511@ 2 @ 1
5.9.1
Electrical (with Cable Set: 61 NOAB KA01)
Pos: 8 1 / Tec hn is ch e Dokum e nt at ion/H ebet ech nik/ 32 S temp el-H eb eb ühne n/ 0 001 Stempe l-H ebeb üh nen Alle/In ha lt/I n ha lt: M an ue lle s Ab se nke n m it 6 1 NO A B KA 01 ( Bi lde r) @ 30\m od_1360572583765_0.docx @ 1710753 @ @ 1
1
2
3 4
24 VDC
0 VDC
0 VDC
24 VDC

20
BA320101-en
Pos: 8 2 /----- Form a t-----/ MA N UE L LE R UM BR UC H S e i ten um b r uch @ 0\m od_1134403577687_0.docx @ 1277@ @ 1
5 6
24 VDC
0 VDC
24 VDC
24 VDC
0 VDC
7
8
A
A
B
B
This manual suits for next models
2
Table of contents
Languages:
Other MAHA Lifting System manuals

MAHA
MAHA ECONLIFT 6500 User manual

MAHA
MAHA RGE UC User manual

MAHA
MAHA Pitforce AB User manual

MAHA
MAHA MA STAR 5.5 User manual

MAHA
MAHA MLS Series User manual

MAHA
MAHA ZS SQUARE II Series User manual

MAHA
MAHA ZS SQUARE II 3.5 User manual

MAHA
MAHA HL CS Series User manual

MAHA
MAHA MPL 3.5 User manual

MAHA
MAHA MGH Series User manual