MAHA Pitforce AB User manual

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AB | ABA | ABT | AT-NB | ATV | SAT
Lifting Accessories for Pit Jacks
Original Operating Instructions
BA551101-en
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Contents
1Safety ......................................................................................................................3
1.1 Introduction......................................................................................................................................... 3
1.2 Symbols .............................................................................................................................................. 3
1.3 Intended Use....................................................................................................................................... 3
1.4 Inappropriate Use................................................................................................................................ 3
1.5 Safety Instructions for Operation ......................................................................................................... 4
1.6 Combination with Accessories ............................................................................................................ 5
1.7 What to Do in the Event of an Accident............................................................................................... 5
2Transport and Storage .............................................................................................5
3Installation and Initial Operation ................................................................................5
4General Information..................................................................................................6
4.1 Description .......................................................................................................................................... 6
4.2 Sample Nameplate.............................................................................................................................. 6
4.3 Coefficient for Static Testing................................................................................................................ 6
4.4 Requirements on the Foundation Bearing Capacity of the Workshop Pit............................................. 7
4.5 Requirements on Suitable Lifting Devices............................................................................................ 7
4.6 Requirements on the Operator ............................................................................................................ 7
4.7 General Operating Instructions for Lifting Accessories ......................................................................... 8
5Support Systems AB / ABT / ABA / AT-NB ..............................................................9
5.1 Specifications ...................................................................................................................................... 9
5.2 Operating the Axle Crossbar AT-NB (Asymmetrical Load Center)...................................................... 14
6Axle Crossbar SAT 14.5 .........................................................................................15
6.1 Specifications .................................................................................................................................... 15
6.2 Operation .......................................................................................................................................... 16
7Axle Crossbar ATV 3.5 ...........................................................................................18
7.1 Specifications .................................................................................................................................... 18
7.2 Operation .......................................................................................................................................... 19
8Maintenance ..........................................................................................................20
8.1 Annual Inspection.............................................................................................................................. 20
8.2 Care Instructions ............................................................................................................................... 20
8.3 Greasing Points................................................................................................................................. 20
8.4 Spare Parts ....................................................................................................................................... 20
9Service Lifetime......................................................................................................21
10 Dismantling ............................................................................................................21
11 Disposal.................................................................................................................21
12 Contents of the Declaration of Conformity ..............................................................21
13 Company Information.............................................................................................22
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3
BA551101-en
1
Safety
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1.1
Introduction
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Thoroughly read this manual before operating the equipment and comply with the
instructions. Always display the manual in a conspicuous location.
Personal injury and property damage incurred due to non-compliance with these
safety instructions are not covered by the product liability regulations.
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1.2
Symbols
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Important safety instructions. Failure to comply with instructions could result in
personal injury or property damage.
Important information.
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1.3
Intended Use
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The support systems, support bridges and axle crossbars are exclusively intend-
ed, according to their rated load capacity, for the use as lifting accessories with
suitable lifting devices, in accordance with EN 1494. They are used for the safe
supporting, lifting, lowering and placing on the ground of vehicles in working pits
of commercial vehicle workshops, in closed rooms at environmental temperatures
ranging from +5 to +40 °C.
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1.4
Inappropriate Use
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Use beyond the scope of the intended purpose shall be considered as improper
use, e.g. use for other lifting works.
Use on sloping, uneven surfaces which may cause the device to tip over, is
prohibited.
Use in areas subject to explosion hazards and outdoors is prohibited. Use in
damp or areas subject to fire hazards is only permitted with the express, written
approval of the manufacturer.
The device may not be modified without the express, written approval of the
manufacturer. In the case of non-compliance, the declaration of conformity shall
lose its validity.
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BA551101-en
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1.5
Safety Instructions for Operation
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•Transportation only by trained personnel and with a suitable tool.
•Observe notes with regard to possible dangers during mounting or ensuring
correct handling.
•shall only be carried out by authorised personnel.
•Mounting, commissioning, adjusting, operating, maintenance, repairs and de-
mounting shall only be carried out by trained and authorised personnel.
•In the event that a person is not strong enough to operate the device manually,
a suitable tool or another person should be called upon.
•The operator is responsible for ensuring that the user is instructed and familiar
with the operating instructions.
•The maximum permissible positioning speed of the load-carrying equipment is
0.01 m/s. Only operation by hand is allowed.
•The maximum permissible load depositing speed is 0.1 m/s.
•During the positioning of the actuators, no limbs shall be in the hazard area.
•Load-carrying equipment, actuator and accessory kit shall be tested before use
for operational safety. The load-carrying equipment shall only be operated in a
safe and slip-resistant state.
•Actuators should be protected from falling with suitable protection parts. Oper-
ation is not permitted until missing or defective protection parts are implement-
ed according to the replacement parts list.
•The load bearing capacity specified on the name plate must not be exceeded.
•The load centre shall only be centrically carried.
•During operation when the load is in an unsecured condition, no-one must be in
the hazard area.
•Before depositing, the operator must ensure that no objects are located in load
movement area which could prevent a safe support.
•After the end of operation and before each transportation, all assembly parts
must be removed from the load-carrying system and stored in a suitable place.
•The markings and notes on the device shall be checked regularly for readability
for the entire life span and, if necessary, replaced according to the replacement
parts list.
•Maintenance and repairs shall be carried out according to the manufacturer's
stipulations by an expert.
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1.6
Combination with Accessories
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The equipment shall be operated only with accessories offered, approved or
permitted by the manufacturer.
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1.7
What to Do in the Event of an Accident
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•The injured person is to be removed from the danger area. Find out where
dressing and bandages are kept. Seek first-aid.
•Provide first-aid (stop bleeding, immobilise injured limbs), report the accident
and seal off the accident site.
•Immediately report any accident to your supervisor. Make sure a record is kept
of every occasion first-aid is provided, e.g. in an accident book.
•Remain calm and answer any questions that may arise.
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Transport and Storage
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Check package to ensure it is complete, in accordance with the order
confirmation. Report any transport damage to the carrier immediately.
During loading, unloading and transport always use suitable lifting equipment,
material handling equipment (e.g. cranes, forklifts, etc.) and the right load handling
attachments and slings. Always ensure that the parts to be transported are
suspended or loaded properly so that they cannot fall, taking into account size,
weight and the centre of gravity.
Store the packages in a covered area, protected from direct sunlight, at a low
humidity and with temperatures between 0...+40 °C (32…104 °F). Do not stack
packages.
When unpacking, take care to avoid any possibility of injury or damage. Keep at a
safe distance when opening the package strapping, do not allow any parts to fall
out.
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3
Installation and Initial Operation
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Installation and initial operation of the equipment may be done only by authorized
and trained service technicians provided by the manufacturer, licensed dealers or
service partners.
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General Information
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4.1
Description
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Support systems, support bridges and axle crossbars are lifting accessories for
supporting, raising, lowering and, depending on type, for carrying vehicles in order
to, among other, work on these safely. The suitability must be determined by the
type-specific technical data, functional descriptions, operating and safety instruc-
tions.
After the vehicle has been properly supported, the previously used lifting device
can be used for other tasks such as removing of assemblies or raising and lower-
ing of other vehicle axles.
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4.2
Sample Nameplate
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Lifting Accessories for Pit Jacks
Ser. Number / Year of Prod.: ***
Project: ***
Model and Version: ***
Load Capacity: ***
Net Weight: ***
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4.3
Coefficient for Static Testing
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Coefficient for static testing with all lifting accessories........................................1,5
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4.4
Requirements on the Foundation Bearing Capacity of the Workshop
Pit
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The support systems shall be used only in conjunction with workshop pits which
have a suitable foundation. For maximum loads applied to the pit edge see table
below.
Load capacity
overall
Load capacity
per edge
Ruled surface
30 x 40 mm
Wheel deflec-
tor
30 x 10 mm
[t] [t] [N/mm2] [N/mm2]
SAT 14.5 14.5 7.25 33 134
AB/ABT/AT-NB 14.5 7.25 33 134
AB/ABT 20 10 46 185
ABA 4 2 9 37
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4.5
Requirements on Suitable Lifting Devices
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The lifting accessories shall be used only in conjunction with lifting devices that
meet the following requirements:
•Inside diameter of cylinder 45 or 55 mm (depending on design of lifting acces-
sory)
•Outside diameter of cylinder > 60 mm (depending on design of lifting accesso-
ry)
•Lifting device in accordance with harmonised standard EN 1494 and EC di-
rective 2006/42/EC
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4.6
Requirements on the Operator
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All persons employed in the operation, maintenance, installation, removal and dis-
posal of the device must
•be at least 18 years old,
•be trained and instructed in writing,
•have read and understood this manual
•be on record as having been instructed in safety guidelines.
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BA551101-en
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4.7
General Operating Instructions for Lifting Accessories
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•Support tubes must not be extended. Risk of tilting!
•Danger of crushing at the edge of the pit and support bridge!
•The support system shall only be removed if the vehicle is in a secure stable position.
•
Beware of changes in the centre of gravity of the load, e.g. in case of different amounts
of fuel in asymmetric fuel systems. If necessary, use suitable lifting accessories.
•Take note of the operating instructions of all equipment and tools used.
•Check lifting accessories carefully for operational safety.
•Pre-position the lift and lifting accessory at the lift points.
•Always take up the load securely, without risk of slipping and central to the centre of
gravity.
•Position actuators, supports and bases at the support points and depending on type,
fix support pipes with pins and secure with cotter pins or wooden blocks with a mini-
mum spacing of 500 mm.
•Slowly raise or lower the load, watching it continuously.
•Set down the load without risk of slipping and central to the centre of gravity.
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Permissible Extension for Pit Jack and Support Systems
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Support Systems AB / ABT / ABA / AT-NB
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5.1
Specifications
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5.1.1
Support System ABA
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5.1.2
Support System AB
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Support System
AB
Support
Position
Dimension A or B (min – max) dep. on Side Part
used
Version
"A/C" Version "B" Version "D/F" Version "E"
Standard VZ 975567
Desig-
nation
Ordering
Code
AP =
400-1104
BG =
890-1320
BG =
820-1220
BG =
840-1280
BG =
960-1330
Beam 1 Standard 400-804 890-1030 820-960 840-980 960-1090
Beam 2 Standard 460-864 950-1090 880-1020 900-1040 1020-1150
Beam 3 VZ 975566 520-924 1010-1150 940-1080 960-1100 1080-1210
Beam 4 VZ 975566 580-984 1070-1210 1000-1140 1020-1160 1140-1270
Beam 5 VZ 975566 640-1044 1130-1270 1060-1200 1080-1220 1200-1330
Beam 6 VZ 975566 700-1104 1190-1330 1120-1260 1140-1280 -
Dimension
(max. overall)
Dimension (Reference
surface: Pit profile) Profile fea-
tures
Ordering
Code
Desig-
nation Version "H" "G" "C" "D" "E" "F"
Side Part "A/B/C" 185 521 107 200 85 99 from U 220 Standard
Side Part "A/B/C" 165 501 87 180 65 79 from U 200 VZ 975568
Side Part "A/B/C" 220 556 142 235 120 134 from U 260 VZ 975568
Side Part "D/F" 90 426 5 98 -17 -3 Special VZ 975567
Side Part "E" 60 396 -35 58 -57 -43 Special VZ 975567
Total net weight: approx. 120 kg
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