MAHA HL CS Series User manual

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HL CS 4.0
Two Post Lift
Original Operating Instructions
BA363901-en
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HL CS 4.0 L
HL CS 4.0
HL CS 4.0 H
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BA363901-en
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Contents
1
Safety.................................................................................................................. 5
1.1 Introduction..............................................................................................................5
1.2 Symbols...................................................................................................................5
1.3 Intended Use ...........................................................................................................5
1.4 Inappropriate Use.....................................................................................................5
1.5 Safety Instructions for Commissioning......................................................................5
1.6 Safety Instructions for Operation...............................................................................6
1.7 Safety Instructions for Servicing................................................................................6
1.8 Safety Instructions for Handling Hydraulic Fluid.........................................................7
1.9 What to Do in the Event of Defects or Malfunctions ..................................................7
1.10 What to Do in the Event of an Accident ....................................................................7
1.11 Safety Features ........................................................................................................8
2
Description .......................................................................................................... 9
2.1 General Information..................................................................................................9
2.2 Specifications...........................................................................................................9
3
Transport and Storage ....................................................................................... 11
4
Installation and Initial Operation........................................................................... 12
5
Operation .......................................................................................................... 12
5.1 Requirements on the Operator ...............................................................................12
5.2 Main Switch ...........................................................................................................12
5.3 Controls.................................................................................................................13
5.4 Preparations...........................................................................................................14
5.5 Raising...................................................................................................................14
5.6 Vehicle in Raised Position.......................................................................................14
5.7 Lowering................................................................................................................15
5.8 Manual Lowering....................................................................................................16
6
Maintenance...................................................................................................... 17
6.1 Annual Inspection...................................................................................................17
6.2 Maintenance Schedule...........................................................................................18
6.3 Care Instructions....................................................................................................18
6.4 Checking the Fluid Level.........................................................................................19
6.5 Greasing Points......................................................................................................20
6.6 Troubleshooting .....................................................................................................21
6.7 Spare Parts............................................................................................................21
7
Service Lifetime.................................................................................................. 22

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BA363901-en
8
Dismantling........................................................................................................ 22
9
Disposal ............................................................................................................ 22
10
Contents of the Declaration of Conformity ........................................................... 22
11
Company Information......................................................................................... 23
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BA363901-en
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BA363901-en
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Safety
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1.1
Introduction
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Thoroughly read this manual before operating the equipment and comply with the
instructions. Always display the manual in a conspicuous location.
Personal injury and property damage incurred due to non-compliance with these
safety instructions are not covered by the product liability regulations.
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1.2
Symbols
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Important safety instructions. Failure to comply with instructions could result in
personal injury or property damage.
Important information.
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1.3
Intended Use
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•This lift shall be used exclusively for the safe lifting of motor vehicles. Observe
the rated load capacity and load distribution.
•The lift shall not be modified without the express written consent of the manu-
facturer. In case of non-compliance the declaration of conformity becomes
void.
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1.4
Inappropriate Use
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Any use other than described is inappropriate, for example:
•Climbing on the lift supports
•Transporting persons on the lift supports
•Usage as mobile work platform or for other lifting operations
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1.5
Safety Instructions for Commissioning
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•The lift shall be installed and commissioned by authorised service personnel on-
ly.
•Use personal protective equipment.
•All safety features must be checked for proper function at commissioning.
•The control desk (if present) shall not be installed in the danger zone of the lift.

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•The standard lift version shall not be installed and commissioned in hazardous
locations, outdoors, in moist rooms (e.g. car wash) or outside a temperature
range of 5…40 °C (41…104 °F).
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1.6
Safety Instructions for Operation
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•Use personal protective equipment.
•Operation of the lift is permitted only with all protective covers (motor, spindle,
cylinder cover) correctly installed and undamaged.
•Drive on the lift only when it is in bottom position.
•Ensure an unobstructed movement of lift and vehicle.
•After raising the vehicle briefly, stop and check the lift supports for secure con-
tact with the vehicle.
•Make sure the vehicle doors are closed during raising and lowering cycles.
•Closely watch lift and vehicle during raising and lowering cycles.
•Do not allow anyone to stay in lift area during raising and lowering cycles.
•Do not allow anyone to climb on lift or inside raised vehicle.
•Comply with the applicable accident prevention regulations.
•Do not exceed the rated load capacity as indicated on the lift nameplate.
•Only use the vehicle manufacturer's recommended lift points.
•Do not use the lift for transporting persons.
•Lifts with runways: After positioning the vehicle on the lift secure it against roll-
off.
•Keep lift and vehicle free of tools and parts.
•Lifts with support arms: Use caution when removing or installing heavy compo-
nents. Center-of-gravity displacement may occur. Secure the vehicle using
lashing straps.
•Keep the lift and lift area clean. Slip hazard on oily surface!
•The main switch serves as emergency switch. In case of emergency turn it to
position "0".
•Protect all parts of the electrical equipment from humidity.
•Protect the lift against unauthorized usage by padlocking the main switch.
•Use caution with operating vehicle engines. Danger of poisoning!
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1.7
Safety Instructions for Servicing
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•Use personal protective equipment.
•Service work must be done by authorized service technicians.
•Turn off and padlock the main switch before doing any repair, maintenance or
setup work.

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BA363901-en
•The system must be unpressurized during maintenance work.
•Work on pulse generators or proximity switches must be done by authorized
service technicians.
•Work on the electrical equipment must be done by service technicians or quali-
fied electricians.
•Ensure that ecologically harmful substances are disposed of in accordance with
the appropriate regulations.
•Do not use high pressure or steam jet cleaners. Do not use caustic cleaning
agents.
•The lift's safety devices must be set by authorized service technicians.
•Do not replace or override the safety devices.
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1.8
Safety Instructions for Handling Hydraulic Fluid
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•Neutralize hydraulic fluid spills with binder.
•Remove contaminated clothing immediately.
•Inhalation: If symptoms persist, seek medical treatment.
•Skin contact: Wash skin immediately with soap and water. If skin irritation per-
sists, seek immediate medical advice.
•Eye contact: Rinse thoroughly with water and seek medical advice.
•Ingestion: Do not induce vomiting. Seek immediate medical attention.
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1.9
What to Do in the Event of Defects or Malfunctions
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•In case of defects or malfunctions such as uncontrolled lift movement or defor-
mation of the superstructure, support or lower the lift immediately.
•Turn off the main switch and secure it against unauthorized usage. Contact
service.
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1.10
What to Do in the Event of an Accident
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•The injured person is to be removed from the danger area. Find out where
dressing and bandages are kept. Seek first-aid.
•Provide first-aid (stop bleeding, immobilise injured limbs), report the accident
and seal off the accident site.
•Immediately report any accident to your supervisor. Make sure a record is kept
of every occasion first-aid is provided, e.g. in an accident book.
•Remain calm and answer any questions that may arise.
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BA363901-en
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1.11
Safety Features
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Dead Man's Type Control
The operator is required to push and hold the control buttons to raise or lower the
lift.
Synchronization
Synchronized operation of the carriages is achieved through a wire-actuated en-
coder system.
Anti-Collision Switch
A limit switch actuated via a tube prevents the vehicle roof from colliding with the
overhead cable tray of the lift.
Pinch Point Protection
During lowering cycles the lift automatically stops shortly before reaching bottom
position.
To lower the lift completely, the "Lower" button must be released and the Button
"Lower to bottom position (CE STOP)" must be pushed. Lift travel to the lower lim-
it stop is accompanied by an audible signal.
Automatic Arm Restraint
The support arm restraint locks automatically when the lift is raised. The arms
cannot be swivelled while in the engaged position.
Velocity Fuse
The hydraulic cylinders are equipped with velocity fuses. These respond in the
event of a sudden pressure drop in the hydraulic system and prevent the lift from
uncontrolled lowering motions.
Pressure Relief Valvel
The hydraulic system is equipped with a pressure relief valve.
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BA363901-en
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Description
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2.1
General Information
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This lift model is equipped with four telescopic support arms. The drive system
consists of two hydraulic cylinders with a hydraulic power unit. The lift is operated
via an electric dead man's type control using pushbuttons, synchronization is
achieved through a wire rope synchronization system.
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2.2
Specifications
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BA363901-en
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HL CS 4.0 L
HL CS 4.0
HL CS 4.0 H
Overall height HG 3625 mm 4178 mm 4778 mm
Clear height HL 3545 mm 4100 mm 4700 mm
Full travel HW 1703 mm 1803 mm 1803 mm
Lifting height max. HO 1823 mm 1923 mm 1923 mm
Lifting height min. HU 110 mm
Adjustm. range of support discs HT 85…120 mm
Adjustm. range of supp. arm LT 585…1150 mm
Adjustm. range of supp. arm LL 917…1505 mm
Inside columns BL 2800 mm
Outside columns BA 3290 mm
Baseplate projection BP 98 mm
Outside baseplates BG 3486 mm

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BA363901-en
HL CS 4.0 L
HL CS 4.0
HL CS 4.0 H
Inside baseplates BGi 2766 mm
Drive-through width max. BH 2450 mm
Load capacity 4000 kg
Load distribution front:rear min. 1:3 / max. 3:1
Net weight 700 kg
Motor power 2,2 kW
Fuse (slow breaker) 16 A
Supply voltage 3 x 400 V
Raising/Lowering time (load-dep.) 45 s
Ambient temperature +5…+40 °C
Noise emission < 70 dB(A)
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3
Transport and Storage
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Check package to ensure it is complete, in accordance with the order
confirmation. Report any transport damage to the carrier immediately.
During loading, unloading and transport always use suitable lifting equipment,
material handling equipment (e.g. cranes, forklifts, etc.) and the right load handling
attachments and slings. Always ensure that the parts to be transported are
suspended or loaded properly so that they cannot fall, taking into account size,
weight and the centre of gravity.
Store the packages in a covered area, protected from direct sunlight, at a low
humidity and with temperatures between 0...+40 °C (32…104 °F). Do not stack
packages.
When unpacking, take care to avoid any possibility of injury or damage. Keep at a
safe distance when opening the package strapping, do not allow any parts to fall
out.
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BA363901-en
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4
Installation and Initial Operation
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Installation and initial operation of the equipment may be done only by authorized
and trained service technicians provided by the manufacturer, licensed dealers or
service partners.
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5
Operation
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5.1
Requirements on the Operator
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All persons employed in the operation, maintenance, installation, removal and dis-
posal of the device must
•be at least 18 years old,
•be trained and instructed in writing,
•have read and understood this manual
•be on record as having been instructed in safety guidelines.
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5.2
Main Switch
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The main switch is used as emergency switch. In case of emergency turn it to po-
sition 0.
•Main switch in position 0: Power supply is interrupted
•Main switch in position 1: Lift is ready for operation
•When in position 0, the main switch can be protected against
tampering by means of a padlock.
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BA363901-en
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5.3
Controls
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A: RAISE / LOWER Buttons
When button RAISE or LOWER is pushed, the lift moves until the button is re-
leased or the limit stop is reached.
To lower the lift onto the nearest possible mechanical lock, push the LOWER but-
ton without pulling the latch release lever.
B: CE STOP Button
When the lift is being fully lowered, the support arms stop automatically before
reaching bottom position. To lower the support arms completely, release the
LOWER button and push the CE STOP button. The remaining lift travel is accom-
panied by an audible signal.
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B
A

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5.4
Preparations
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•Always use all four support discs for raising the vehicle.
•Use only one extender per support disc. Make sure the locking mechanism
snaps into place.
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1 Fully lower the lift and swing the arms to full drive-through position.
2 Slowly position the vehicle midway between adapters. Apply the parking brake.
3 Swing and telescope arms as required to position adapters under vehicle
manufacturer's recommended lift points.
4 Turn the disc adapters in such a way that they evenly contact all four lift points.
5 Leave vehicle and remain clear of lift.
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5.5
Raising
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•Once the disk adapters contact the lift points, check arm restraints for secure
engagement.
•If necessary, slightly move the arms until the gear segments mesh.
•Never pull the restraint pins when the lift is under load!
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1 Turn the main switch ON.
2 Push and hold the RAISE button until the desired height is reached.
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5.6
Vehicle in Raised Position
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To lower the lift onto the nearest possible mechanical lock, push the LOWER but-
ton without pulling the latch release lever.
In this way the lift can be secured while repair work is being carried out on the lift-
ed vehicle.
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•Observe all applicable accident prevention regulations.
•Do not allow unauthorized persons to stay under the raised vehicle.
•Avoid rocking of vehicle.
•Keep the support arms and the vehicle free of tools and parts.
Use caution when removing or installing heavy compo-
nents. The vehicle may be tilted off the lift due to cen-
ter-of-gravity displacement.
Fasten the vehicle to the support arms using lashing
straps.
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15
BA363901-en
5.7
Lowering
Pos: 6 3 / Techn ische Dokument atio n/Hebet ech nik/- A r ch iv -/ 36 Säule n -Heb ebühn en/ 390 1 HL CS 4.0/BA/ In halt: 3 639 Sen ken (Text) @ 28\mod_1333550614782_75.docx@ 1578929@ @ 1
1 Remove tools, stands or other objects from lift bay.
2 If the lift is set on the mechanical locks, briefly raise the lift to disengage the
latches.
3 Pull down the latch release lever at one of the lifting columns. The other latch
will be disengaged automatically.
4 Push and hold the LOWER button until the lift reaches the desired height.
5 After reaching the CE stop, release the LOWER button and push the CE STOP
button to lower the support arms completely.
6 After fully lowering the lift, swing the arms to full drive-through position and drive
the vehicle off the lift.
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16
BA363901-en
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5.8
Manual Lowering
Pos: 67 /Techn ische Dokume ntation/Al le Geräte/Inh alte/Warnu ng!/Inhalt: W arnung - Nur fürautorisiertes Personal_12pt@ 26\mod_1326034622678_75.docx @ 1147655@ @1
Authorized personnel only! Do not restart the lift before the error has been reme-
died.
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1 Raise the lift out of the mechanical locks or cautiously raise the carriage.
2 Open the latch covers. Keep both latches unlocked using a piece of wood or
anything similar.
3 Lower the lift by pushing valve M2.
4 When the lift is in bottom position, release valve M2.
5 Set the latches in operating condition and close the latch covers.
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M2

17
BA363901-en
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6
Maintenance
Pos: 72 /Techn ische Dokume ntation/Al le Geräte/Inh alte/Warnu ng!/Inhalt: W arnung - Ha upts c ha lter aus b ei I nst and h al tung_ 1 2p t @ 26\mod_1324465229892_75.docx@ 1140563@ @ 1
Danger! Electric shock hazard!
Before doing any maintenance work, turn off the main switch and protect it
against tampering.
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6.1
Annual Inspection
Pos: 74 /Techn ische Dokument ation/Alle Ger äte/Inhal te/Info!/Inh alt:I nfo -J ähr lic he Überpr üfu ng _1 2pt @ 2 5\m od_ 13 24460481075_75.docx @ 1139412 @ @ 1
•The maintenance interval prescribed by the manufacturer is
12 (twelve) months
.
This maintenance interval refers to normal workshop usage. If the equipment is
used more frequently or under severe operating conditions (e.g. outdoors), the
interval must be reduced accordingly.
•Maintenance work shall be done only by authorized and trained service techni-
cians provided by the manufacturer, licensed dealers or service partners.
•In case of non-compliance the manufacturer's warranty becomes void.
Pos: 7 5 / Techn ische Dokument atio n/Hebet ech nik/- A r ch iv -/ 00 H ebet echni k -Al le/ In ha lte/I nfo!/ In ha lt : Inf o - D GUV Rege l 100-500/ DGUV Grundsatz308-003_ 12pt @ 4 7\mod_1483611185270_75.docx @ 2804763@ @ 1
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18
BA363901-en
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6.2
Maintenance Schedule
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Interval
Maintenance items
Procedure
Weekly
Arm restraints Check for function.
Rubber pads on support
discs Check for wear, replace as required.
3 months
Hydraulic system
Check fluid level, top up if necessary.
Check hydraulic system for leakage.
Check power unit for unusual noise dur-
ing operation, check fastening screws
for tight fit.
Support discs
Check threads for smooth operation,
grease as required. Replace rubber
pads as required.
6 months
Anchor bolts at base
plates
Check for correct torque, tighten as re-
quired.
Tracks of slider blocks
Check for smooth operation, grease as
required.
Threads of support discs
Support arm extensions
Hydraulic fluid
Check fluid for soiling and aging, replace
if necessary.
12 months General inspection Check all components for damage.
6 years Pressure hoses Replace pressure hoses.
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6.3
Care Instructions
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•Periodically clean the equipment and treat it with a care product.
•Repair damage to the paintwork immediately to prevent corrosion.
•Usage of caustic cleaning agents or high pressure and steam jet cleaners may
lead to equipment damage.
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Regular care and maintenance is the key condition for functionality and long life
expectancy of the equipment!
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19
BA363901-en
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6.4
Checking the Fluid Level
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•Replace the hydraulic fluid periodically, depending on aging, soiling and water
absorption.
•When topping up, use fluid with the same specification only.
•If the lift is operated permanently at an ambient temperature of < 15 °C (59 °F),
use hydraulic fluid with a lower viscosity.
•The pressure hoses should be replaced as required, but after six years at the
latest.
Pos: 8 5 / Techn ische Dokument atio n/Hebet ech nik/- A r ch iv -/ 36 Säule n -Heb ebühn en/ 000 1 Säulen-H ebeb ühnen Alle/I nhalt e/Inh al t: H yd rau likö l nach fü llen ( Tex t) S äu len-H BZ_ 12p t @ 2 9\mod_1347615803459_75.docx @ 1653938@ @ 1
1 Lower lift to bottom position.
2 Check the fluid level. The fluid level must be between the MIN and MAX marks.
3 Top up the fluid level as required. For specification and reservoir capacity: see
label on hydraulic power unit.
4 Visually check all hydraulic lines for leakage.
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20
BA363901-en
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6.5
Greasing Points
Pos: 8 9 / Techn ische Dokument atio n/Hebet ech nik/- A r ch iv -/ 36 Säule n -Heb ebühn en/ 390 1 HL CS 4.0/BA/ In halt: 3 639 Schm ier stel len ( Text) @ 29\mod_1350639396740_75.docx@ 1665951@ @ 1
•The slide tracks must be greased every six months or as required (e. g. in case
of noise generation). Slightly grease the tracks over their whole length using a
brush.
•Every six months check support arm extensions for smooth operation. Grease
as required.
•Every six months check threads of disc adapters for smooth operation. Grease
as required.
•Weekly check the rubber pads for wear. Replace as required.
•Grease the slider blocks at the rear bracket of the carriages.
Pos: 9 0 / Techn ische Dokument atio n/Hebet ech nik/- A r ch iv -/ 36 Säule n -He be bü hn e n/ 39 0 1 H L CS 4.0/ BA/ In halt: 3 639 S chmier stel len (B ilder ) @ 29\mod_ 13 4 7614 5 353 66_ 0.d ocx @ 1 65 3 893 @ @ 1
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