MAHA ZS SQUARE II Series User manual

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ZS SQUARE II
Two Post Inground Lift
Original Operating Instructions
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ZS SQUARE II 3.5 FT
ZS SQUARE II 3.5 KS
ZS SQUARE II 3.5 M
ZS SQUARE II 3.5 P
ZS SQUARE II 3.5 PF
ZS SQUARE II 3.5 S
ZS SQUARE II 3.5 SG
ZS SQUARE II 3.5 SP
ZS SQUARE II 3.5 SPG
ZS SQUARE II 4.0 KS
ZS SQUARE II 5.0 KS
ZS SQUARE II 5.0 P
ZS SQUARE II 5.0 PF
ZS SQUARE II 5.5 KS
ZS SQUARE II 6.5 KS
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BA322301-en
2019-07-10
© MAHA Maschinenbau Haldenwang GmbH & Co. KG
The reproduction, distribution and utilization of this document as well as the communication of its
contents to others without explicit authorization is prohibited. Offenders will be held liable for the
payment of damages. All rights reserved in the event of the grant of a patent, utility model or de-
sign. The contents of this edition have been checked with great care. However, errors cannot be
fully excluded. Subject to technical change without notice.
Manufacturer
MAHA Maschinenbau Haldenwang GmbH & Co. KG
Hoyen 20
87490 Haldenwang
Germany
Phone: +49 8374 585 0
Fax: +49 8374 585 590
Mail: maha@maha.de
Web: www.maha.de
Service
MAHA SERVICE CENTER
Maybachstraße 8
87437 Kempten
Germany
Phone: +49 8374 585 100
Fax: +49 8374 585 491
Mail: service@maha.de
Web: www.mahaservicecenter.de
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Contents
1
Safety ....................................................................................................................5
1.1 Introduction..............................................................................................................5
1.2 Symbols and Signal Words ......................................................................................5
1.2.1 Personal Injury..........................................................................................................5
1.2.2 Property Damage.....................................................................................................5
1.2.3 Information...............................................................................................................5
1.3 Intended Use ...........................................................................................................6
1.4 Inappropriate Use.....................................................................................................6
1.5 Requirements on Operating and Service Personnel ..................................................6
1.6 Safety Instructions for Installation and Initial Operation..............................................6
1.7 Safety Instructions for Operation...............................................................................7
1.8 Safety Instructions for Servicing................................................................................9
1.9 Safety Instructions for Handling Hydraulic Fluid.........................................................9
1.10 What to Do in the Event of Defects or Malfunctions ..................................................9
1.11 What to Do in the Event of an Accident ..................................................................10
1.12 Safety Features ......................................................................................................11
2
Description ..........................................................................................................12
2.1 General Information................................................................................................12
2.2 Specifications.........................................................................................................12
2.3 Sample Nameplate.................................................................................................13
3
Transport and Storage .........................................................................................13
4
Installation and Initial Operation.............................................................................13
5
Operation.............................................................................................................14
5.1 Main Switch ...........................................................................................................14
5.2 Remote Control (Option).........................................................................................14
5.3 Controls and Indicators ..........................................................................................15
5.3.1 Small Version .........................................................................................................15
5.3.2 Large Version.........................................................................................................16
5.4 Arm Restraint .........................................................................................................17
5.5 Swapping the Flat Head Supports..........................................................................18
5.6 Automatic Roll-off Protection..................................................................................20
5.7 Using Support Blocks ............................................................................................20
5.7.1 Stacking Two Blocks on Top of Each Other ...........................................................23
5.8 Lift with Hinged-Lid Frame (Option) ........................................................................24
5.9 Preparations...........................................................................................................26

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5.10 Raising...................................................................................................................27
5.11 Lowering................................................................................................................27
5.12 Wheel-Free Jack (Optional).....................................................................................27
5.12.1 Equalising the Wheel-Free Jack..............................................................................27
5.13 Bleeding the Cylinders............................................................................................28
5.14 Manual Lowering....................................................................................................29
5.14.1 Mechanical.............................................................................................................29
5.14.2 Electrical ................................................................................................................30
6
Maintenance ........................................................................................................32
6.1 Annual Inspection...................................................................................................32
6.2 Maintenance Schedule...........................................................................................32
6.3 Care Instructions....................................................................................................33
6.4 Spare Parts............................................................................................................33
6.5 Checking the Fluid Level.........................................................................................34
6.6 Greasing Points......................................................................................................34
6.7 Troubleshooting .....................................................................................................35
7
Service Lifetime.................................................................................................... 36
8
Dismantling..........................................................................................................36
9
Disposal...............................................................................................................36
10
Contents of the Declaration of Conformity............................................................. 36
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1
Safety
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1.1
Introduction
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Thoroughly read this manual before operating the equipment and comply with the
instructions. Always display the manual in a conspicuous location.
Personal injury and property damage incurred due to non-compliance with these
safety instructions are not covered by the product liability regulations.
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1.2
Symbols and Signal Words
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1.2.1
Personal Injury
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DANGER
indicates an immediate hazard which, if not avoided, will result in death or severe
personal injury.
WARNING
indicates a potential hazard which, if not avoided, could result in death or severe
personal injury.
CAUTION
indicates a potential hazard which, if not avoided, could result in moderate or mi-
nor personal injury.
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1.2.2
Property Damage
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NOTICE
indicates a potentially harmful situation which, if not avoided, could result in dam-
age to the equipment or surrounding objects.
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1.2.3
Information
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indicates important information notes.
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1.3
Intended Use
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•This lift shall be used exclusively for the safe lifting of motor vehicles. Observe
the rated load capacity and load distribution.
•The lift shall not be modified without the express written consent of the manu-
facturer. In case of non-compliance the declaration of conformity becomes
void.
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1.4
Inappropriate Use
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WARNING
Any use other than described is inappropriate, for example:
•Climbing on the lift supports
•Transporting persons on the lift supports
•Usage as mobile work platform or for other lifting operations
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1.5
Requirements on Operating and Service Personnel
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WARNING
All persons employed in the operation, maintenance, installation, removal and dis-
posal of the device must
•be at least 18 years old,
•be mentally and physically suited for these activities,
•be demonstrably trained and instructed in writing,
•have read and understood the operating instructions, especially the instructions
what to do in the event of defects or malfunctions,
•be on record as having been instructed in safety guidelines,
•have practical experience in working with vehicle lifts and the hazards inherent
in such equipment.
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1.6
Safety Instructions for Installation and Initial Operation
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WARNING
•The lift shall be installed and commissioned by authorised service personnel
only.
•Use personal protective equipment.
•All safety features must be checked for proper function at commissioning.
•The control desk (if present) shall not be installed in the danger zone of the lift.
•The standard lift version shall not be installed and commissioned in hazardous

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locations, outdoors, in moist rooms (e.g. car wash) or outside a temperature
range of 5…40 °C (41…104 °F).
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1.7
Safety Instructions for Operation
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WARNING
•Observe the detailed operating instructions.
•Observe all accident prevention regulations.
•Use personal protective equipment.
•The standard lift version shall not be operated in hazardous locations, outdoors,
in moist rooms (e.g. car wash) or outside a temperature range of 5…40 °C
(41…104 °F).
•To ensure safe operation, check the functionality of all safety devices before
using the lift.
•The control desk (if present) must be positioned in such a way that there is an
unobstructed view to the complete working area and the emergency stop can
be accessed at all times.
•All structural parts of the equipment must be visually checked at regular inter-
vals.
•Supply of suitable illuminating devices is the owner's/operator's responsibility.
•Do not allow anyone to stay in the danger zone when driving on or off the lift.
•Lifts with cylinder and runways: when lifting vehicles with a short wheelbase,
make sure that one axle is in front of the lifting cylinder, the other behind it.
•Lifts with wheel-free jack: before driving on or off the lift or wheel-free jack,
make sure the jack is in bottom position.
•If the operator is unable to see all parts of the danger zone, a trained second
person must monitor such areas.
•Center the vehicle on the lift when it is in fully lowered position.
•After positioning the vehicle on the lift secure it against roll-off.
•Lifts with runways: make sure the vehicle tyres do not contact the roll-off pro-
tection when raising or lowering the lift.
•Lifts with runways: modifications (such as usage of extensions) are permissible
only under the condition that the functionality of the roll-off protection is main-
tained (protective position of ≥0.1 m above the runways).
•The load rating on the identification plate must not be exceeded.
•Keep the path of movement free of obstructions.
•Only use the vehicle manufacturer's recommended lift points.
•Only use lifting supports approved by the vehicle manufacturer.
•The vehicle must be lifted as a whole. usage of external hoisting and support

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devices in combination with the lift must be approved by the manufacturer.
•Do not use the lift for transporting persons.
•Lifts with support arms or wheel-free jack: when raising the lift, all support
points at the vehicle body must be engaged at the same time.
•Lifts with support arms or swing arm jack: use one additional extender or one
support block only for each support point.
•Lifts with support arms or swing arm jack: check arm restraints for secure en-
gagement as soon as support arms contact vehicle lift points.
•Lifts with wheel-free jack: secure engagement of the vehicle must be ensured
by using appropriate means (e.g. lashing straps).
•After raising the vehicle briefly, stop and check the lift supports for secure con-
tact.
•Make sure the vehicle doors are closed during raising and lowering cycles.
•Make sure the parking brake is applied during raising and lowering cycles.
•Closely watch lift and vehicle during raising and lowering cycles.
•Do not allow anyone to stay in lift area during raising and lowering cycles.
•Lifts with support arms or wheel-free jack: after setting down the vehicle, check
the lift supports for secure contact before raising the vehicle again.
•Axle lift (if present): observe the installation instructions. Use both hands when
moving the axle lift. The axle lift must be in park position during raising and low-
ering cycles.
•Axle lift (if present): the vehicle must be additionally secured against rolling off
while one axle is in a raised position.
•Do not allow anyone to climb up the lift or the raised vehicle.
•Before leaving the lift, fully lower the vehicle or secure it against accidental low-
ering.
•Keep lift and vehicle free of tools and parts.
•Keep the lift and lift area clean. Risk of slippage on oily floors!
•
The main switch serves as emergency stop switch. In case of emergency turn it
to “0”.
•Protect the lift against unauthorized usage by padlocking the main switch.
•Protect all parts of the electrical equipment from humidity.
•Use caution with operating vehicle engines. Danger of poisoning!
•
When removing heavy vehicle components, the centre of gravity can change. In
such circumstances appropriate action must be taken as required.
•Residual risk: Tripping over runways of surface mounted lifts, tripping over
tools.
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1.8
Safety Instructions for Servicing
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WARNING
•Use personal protective equipment.
•Service work must be done by authorized service technicians.
•Turn off and padlock the main switch before doing any repair, maintenance or
setup work.
•The system must be unpressurized during maintenance work.
•Work on pulse generators or proximity switches must be done by authorized
service technicians.
•Work on the electrical equipment must be done by service technicians or quali-
fied electricians.
•
Ensure that ecologically harmful substances are disposed of in accordance with
the appropriate regulations.
•Do not use high pressure or steam jet cleaners. Do not use caustic cleaning
agents.
•The lift's safety devices must be set by authorized service technicians.
•Do not replace or override the safety devices.
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1.9
Safety Instructions for Handling Hydraulic Fluid
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CAUTION
•Neutralize hydraulic fluid spills with binder.
•Remove contaminated clothing immediately.
•Inhalation: If symptoms persist, seek medical treatment.
•Skin contact: Wash skin immediately with soap and water. If skin irritation per-
sists, seek immediate medical advice.
•Eye contact: Rinse thoroughly with water and seek medical advice.
•Ingestion: Do not induce vomiting. Seek immediate medical attention.
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1.10
What to Do in the Event of Defects or Malfunctions
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WARNING
•In case of defects or malfunctions such as uncontrolled lift movement or defor-
mation of the superstructure, support or lower the lift immediately.
•Turn off the main switch and secure it against unauthorized usage. Contact
service.
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1.11
What to Do in the Event of an Accident
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•The injured person is to be removed from the danger area. Find out where
dressing and bandages are kept. Seek first-aid.
•Provide first-aid (stop bleeding, immobilise injured limbs), report the accident
and seal off the accident site.
•Immediately report any accident to your supervisor. Make sure a record is kept
of every occasion first-aid is provided, e.g. in an accident book.
•Remain calm and answer any questions that may arise.
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1.12
Safety Features
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WARNING
Modifications to the safety features by the owner/operator are prohibited!
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Main Switch
The main switch serves to switch the lift on and off and as emergency stop. In
switch position "0" the system is completely disconnected from the power supply.
The main switch can be padlocked to prevent unauthorized usage.
Dead Man’s Type Control
Any control is only functional as long as it is being pushed.
Equalising Bar
The cross bar ensures level lifting height and speed for both cylinders.
Roll-off Protection
The roll-off protection bars at the end of each runway prevent the vehicle from
rolling off the lift when in a raised position.
Pressure Relief Valve
The working pressure is limited by the pressure relief valve.
Pinch Point Protection
When fully lowering the lift, the lift automatically stops shortly before reaching
bottom position. To lower the lift completely, the "Lower" button must be released
and pushed again. Lift travel to the lower limit stop is accompanied by an audible
signal.
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Description
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2.1
General Information
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This lift model is equipped with a swing arm, flat head or runway type super-
structure supported by two stationary, internally arranged hydraulic cylinders.
These are connected by a cross bar to ensure synchronized movement. The lift is
operated via a dead man's type control using pushbuttons.
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2.2
Specifications
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Load capacity 3500 kg 4000 kg 5000 kg 5500 kg 6500 kg
Piston centers
1350 mm
2300 mm
2500 mm
1350 mm
2300 mm
1350 mm
1567 mm
2300 mm
1350 mm
2300 mm 2700 mm
Full travel 1900 mm
Installation depth 2400 mm
Installation depth of
hinged-lid frame 2536 mm
Cylinder dimensions 180 x 180 mm
Raising time approx. 27 s approx. 38 s
Lowering time
(load-dependent) min. 25 s
Motor power 3 kW
Supply voltage 3~ 400 V; 50 Hz
Fuse protection 16 A slow breaker
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2.3
Sample Nameplate
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SCISSORS LIFT
Ser. No. / Date of Production: ***
Project: ***
Model and Version: ***
Supply Voltage: ***
Frequency: ***
Rated Current: ***
Fuse Protection: ***
Load Capacity: ***
Protection class: ***
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3
Transport and Storage
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NOTICE
Check package to ensure it is complete, in accordance with the order confirma-
tion. Report any transport damage to the carrier immediately.
During loading, unloading and transport always use suitable lifting equipment, ma-
terial handling equipment (e.g. cranes, forklifts, etc.) and the right load handling
attachments and slings. Always ensure that the parts to be transported are sus-
pended or loaded properly so that they cannot fall, taking into account size,
weight and the centre of gravity.
Store the packages in a covered area, protected from direct sunlight, at a low
humidity and with temperatures between 0...+40 °C (32…104 °F). Do not stack
packages.
When unpacking, take care to avoid any possibility of injury or damage. Keep at a
safe distance when opening the package strapping, do not allow any parts to fall
out.
Pos: 46 /Produktfamilien/AlleGeräte/Überschriften/Überschriften 1/M/Überschrift 1: Montage und Erstinbetriebnahme@ 18\mod_1255417443 299_75.docx @ 46379 7 @ 1 @ 1
4
Installation and Initial Operation
Pos: 47 /Produktfamilien/AlleGeräte/Inhalte/Inhalt: WARNUNG - Montage und Erstinbetriebnahme_12pt @ 54\mod_1532933260854_ 75.docx @ 3053202 @ @ 1
WARNING
Installation and initial operation of the equipment may be done only by authorized
and trained service technicians provided by the manufacturer, licensed dealers or
service partners.
Pos: 48 /-----Fo rmat-----/S eitenumbruch @ 0\mod_1134403577687_ 0.docx @ 1277 @ @ 1

14
BA322301-en
Pos: 49 /Produktfamilien/Alle Geräte/Überschriften/Überschriften 1/B/Überschrift1: Bedienung@ 6\mod_1174482 271218_75.d ocx @ 76877 @ 1@ 1
5
Operation
Pos: 50 /Produktfamilien/AlleGeräte/Überschriften/Überschriften1.1/H/Überschrift1.1:Hauptschalter@ 6\mod_ 1177592858312_75.do cx @ 90635 @ 2 @ 1
5.1
Main Switch
Pos: 51 /Produktfamilien/Hebetechnik/- Arch iv -/00 Hebetechnik Alle/Inhalte/Inhalt: GEFAHR - H auptschaltermit Not-Aus-Funktion HBZ_12pt @ 54\mod_15349226183 84_75.doc x @ 3081665 @ @ 1
DANGER
The main switch is used as emergency switch. In case of emergency immediately
turn it to position 0!
Main switch in position 0
Lift is disconnected from power supply
Main switch in position 1
Lift is ready for operation
Pos: 52 /Produktfamilien/Alle Geräte/Überschriften/Überschriften 1.1/F/Überschrift 1.1: Fernbedienung (Option) @ 24\mo d_1303988637956_75.d ocx@ 1000268 @ 2 @ 1
5.2
Remote Control (Option)
Pos: 53 /Produktfamilien/Hebetechnik/- Arch iv -/00 Hebetechnik Alle/Inhalte/Inhalt: Fernbedienung (Text) HBZ _ 12pt @ 26\mod_1326033712720_ 75.docx @ 1147495 @ @ 1
Controls and Indicators
Same assignment as with stationary control unit (large version).
Emergency Stop
Emergency stop is enabled by pushing the red mushroom button.
Pos: 54 /Produktfamilien/Hebetechnik/- Arch iv -/00 Hebetechnik Alle/Inhalte/Inhalt: Fernbedienung (Bild) HBZ @ 24\mod_1303986843463_0. docx @ 999868 @ @ 1
Pos: 55 /-----Fo rmat-----/S eitenumbruch @ 0\mod_1134403577687_ 0.docx @ 1277 @ @ 1

15
BA322301-en
Pos: 56 /Produktfamilien/Alle Geräte/Überschriften/Überschriften 1.1/B/Überschrift1.1: Bedien-und Anzeigeelemente @ 23\mod_129 6220301443_75.do cx @ 968107 @ 2 @ 1
5.3
Controls and Indicators
Pos: 57 /Produktfamilien/Alle Geräte/Überschriften/Überschriften 1.1.1/K/Überschrift 1.1.1: Kleine Ausführung @ 24\mod_130399 2584942_75.docx @ 1000359 @ 3@ 1
5.3.1
Small Version
Pos: 58 /Produktfamilien/Hebetechnik/- Arch iv -/00 Hebetechnik Alle/Inhalte/Inhalt: Bedieneinheit klein HBZ (Bild ) @ 24\mod_1303903425476_ 0.docx @ 9 99162 @ @ 1
Pos: 59 /Produktfamilien/Hebetechnik/- Arch iv -/32 Stempel-Hebebühnen/0001 S tempel-Hebebühnen Alle/Inhalt/Inhalt: Bed ieneinheit klein Stempel-HB Z (Legende)_12pt @ 26\mod_1326273243887_75.d ocx @ 1150911 @ @ 1
Function
Short Form
A
Raise lift LIFT UP
B
Lower lift LIFT DOWN
C
(w/o function) F1
D
LED red (Malfunction or Error code); see LED Code below
E
LED yellow (Warning or Error code); see LED Code below
F
LED green (Ready for operation); see LED Code below
Pos: 60 /Produktfamilien/Hebetechnik/- Arch iv -/32 Stempel-Hebebühnen/0001 S tempel-Hebebühnen Alle/Inhalt/Inhalt: Bed ieneinheit klein Stempel-H BZ LED-Code_12p t @ 44\mod_1464009307250_ 75.docx @ 2493766 @ @ 1
LED Code
Status / Notice / Error
RED
YELLOW
GREEN
--- --- Lighting Ready for operation
Lighting Flashing 3x --- Inputs (Key contact)
Lighting Flashing 6x --- Liquid level indicator
C
D
E
B
F
A

16
BA322301-en
LED Code
Status / Notice / Error
RED
YELLOW
GREEN
Lighting Flashing 7x --- Motor temperature
Lighting Flashing 8x --- Switch monitoring "CE Stop"
Pos: 61 /Produktfamilien/Alle Geräte/Überschriften/Überschriften 1.1.1/G/Überschrift 1.1.1: Große Ausführung @ 24\mod_1303992502163_ 75.docx @ 1000329 @ 3@ 1
5.3.2
Large Version
Pos: 62 /Produktfamilien/Hebetechnik/- Ar chiv -/00 Hebetechnik Alle/Inhalte/Inhalt: Bedieneinheit groß HBZ (Bild) @ 23\mod_ 1297159153579_ 0.docx @ 972013 @ @ 1
Pos: 63 /Produktfamilien/Hebetechnik/- Archiv -/32 Stempel-Heb ebühnen/0001 Stempel -HebebühnenAlle/Inhalt/Inhalt: Bedieneinheit groß S tempel-HBZ (Legende)_ 12pt @ 33\mod_1370949115830_ 75.docx @ 1789068 @ @ 1
Function
Short Form
A
Raise lift LIFT UP
B
Lower lift LIFT DOWN
C
Raise wheel-free jack WFJ UP
D
Lower wheel-free jack WFJ DOWN
E
Floor compensation On/Off
On (LED on): Floor compensation is always lowered
Off (LED off): Floor compensation is lowered when below CE
Stop, raised when above
FLOOR
F
Multifunctional key 2 F2
G
Multifunctional key 1 (not assigned) F1
E
F
G
H
I
B
C
K
J
A
D

17
BA322301-en
Function
Short Form
H
LED red (Malfunction or Error code); see LED Code below
I
LED yellow (Warning or Error code); see LED Code below
J
LED green (Ready for operation); see LED Code below
K
Illumination On/Off
On (LED on): Illumination is on when above CE Stop and is off when below
Off (LED off): Illumination is always off
Pos: 64 /Produktfamilien/Hebetechnik/- Arch iv -/32 Stempel-Hebebühnen/0001 S tempel-Hebebühnen Alle/Inhalt/Inhalt: Bedieneinheit groß Stempel-HBZ LED-Code_12p t @ 55\mod_1549973619 745_75.docx @ 3117258 @ @ 1
LED Code
Status / Notice / Error
RED
YELLOW
GREEN
--- --- Lighting Ready for operation
Lighting Flashing 2x --- Inputs (Key contact) internal
Lighting Flashing 3x --- Inputs (Key contact) external
--- Lighting Lighting Axle lift not in position
--- Flashing 4x Lighting Axle lift not in position, below
CE Stop (pinch protection)
--- Flashing 5x Lighting Ceiling light barrier
--- Flashing 6x Lighting Liquid level indicator
--- Flashing 7x --- Emergency stop switch (Re-
mote control)
Lighting Flashing 8x --- Motor temperature
Lighting Flashing 9x --- Switch monitoring "Lift fully
raised"
Lighting Flashing 10x --- Switch monitoring "CE Stop"
--- --- Flashing Service interval expired
Pos: 65 /Produktfamilien/Alle Geräte/Überschriften/Überschriften 1.1/T/Überschrift1.1: Tragarmarretierung @ 9\mod_12101613 64709_75.docx @ 212107 @ 2 @ 1
5.4
Arm Restraint
Pos: 66 /Produktfamilien/Hebetechnik/- Arch iv -/00 Hebetechnik Alle/Inhalte/Inhalt: Tragarmarretierung HBZ (Text)_12pt @ 35\mod_ 1389364809798_75.docx @ 1873111 @ @ 1
When the lift is in bottom position, the arm restraint is released and the swing
arms are free to swing.
When the lift is in a raised position, the locking mechanism is engaged and the
swing arms cannot be moved.
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18
BA322301-en
Pos: 68 /Produktfamilien/Alle Geräte/Überschriften/Überschriften1.1/F/Überschrift1.1: Flachträgerauszügetauschen@ 42\mod_142848040 2754_75.doc x@ 2226310 @ 2 @ 1
5.5
Swapping the Flat Head Supports
Pos: 69 /Produktfamilien/Hebetechnik/- Arch iv -/32 Stempel-Hebebühnen/0001 S tempel-HebebühnenAlle/Inhalt/Inhalt: 3200 Flachträgerauszüge tauschen (Text 1) @ 42\mod_1428480468541_75.do cx@ 2226356 @ @ 1
The flat head supports can be swapped as required between the right- and left-
hand support sides.
Pos: 70 /Produktfamilien/Hebetechnik/- Arch iv -/32 Stempel-Hebebühnen/0001 S tempel-Hebebühnen Alle/Inhalt/Inhalt: 3200 Flachträgerauszüge tauschen (Bilder 1) @ 42\mod_1423468601152_0.do cx @ 2198835 @ @ 1
Pos: 71 /Produktfamilien/Hebetechnik/- Arch iv -/32 Stempel-Hebebühnen/0001 S tempel-Hebebühnen Alle/Inhalt/Inhalt: 3200 Flachträgerauszüge tauschen (Text 2) @ 42\mod_ 1423469061698_75.docx @ 2198881 @ @ 1
1 Slightly raise the lift.
2 Tilt the support plate upwards…
3 …detach it from the retaining pin...
4 …and remove it completely.
5 Replace with new support plate.
1
2
3
4
5

19
BA322301-en
Do not open any screws when changing the flat head supports!
Pos: 72 /Produktfamilien/Hebetechnik/- Arch iv -/32 Stempel-Hebebühnen/0001 S tempel-Hebebühnen Alle/Inhalt/Inhalt: 3200 Flachträgerauszüge tauschen (Bilder 2) @ 42\mod_1423575587510_0.do cx @ 2199394 @ @ 1
Pos: 73 /Produktfamilien/Hebetechnik/- Arch iv -/32 Stempel-Hebebühnen/0001 S tempel-Hebebühnen Alle/Inhalt/Inhalt: 3200 Flachträgerauszüge tauschen (Legende) @ 42\mod_1423576511 883_75.docx @ 2199440 @ @ 1
A
Rubber pad
C
Flat head beam
B
Flat head support
D
Retaining pin
Pos: 74 /Produktfamilien/Hebetechnik/- Arch iv -/32 Stempel-Hebebühnen/0001 S tempel-Hebebühnen Alle/Inhalt/Inhalt: 3200 Flachträgerauszüge tauschen (Text 3) @ 56\mod_ 1562742850993_75.docx @ 3153310 @ @ 1
CAUTION
•Do not exceed the maximum extension range of the flat head support.
•Before positioning the vehicle on the lift, make sure the flat head support is
locked and the retaining pin (D) has snapped into place.
Flat head support not locked Maximum extension range exceeded
Pos: 75 /Produktfamilien/Hebetechnik/- Arch iv -/32 Stempel-Hebebühnen/0001 S tempel-Hebebühnen Alle/Inhalt/Inhalt: 3200 Flachträgerauszüge tauschen (Bilder 3) @ 42\mod_1428484951512_0.do cx @ 2227306 @ @ 1
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A
D
B
C

20
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Pos: 77 /Produktfamilien/Alle Geräte/Überschriften/Überschriften 1.1/A/Überschrift1.1: Auto matischeAbrollsicherung @ 42\mod_14284859 04584_75.doc x@ 2227352 @ 2 @ 1
5.6
Automatic Roll-off Protection
Pos: 78 /Produktfamilien/Hebetechnik/- Arch iv -/32 Stempel-Hebebühnen/0001 S tempel-Hebebühnen Alle/Inhalt/Inhalt: 3200 Automatische Abrollsicherung (Text) @ 55\mod _1549984727442_75.doc x@ 3117482 @ @ 1
After positioning the vehicle on the lift secure it against roll-off. Make sure the
vehicle tyres do not contact the roll-off protection when raising or lowering the lift
(see Fig.).
WARNING
•After a tyre has collided with the automatic roll-off protection, immediately
check it for proper function.
•If the functionality of the roll-off protection cannot be ensured or if it is impaired
by the contacting vehicle tyre, the lift must not be lowered into bottom position.
Pos: 79 /Produktfamilien/Hebetechnik/- Archiv -/32 Ste mpel-Hebebühnen/0001 Ste mpel-Hebebühnen Alle/Inhalt/Inhalt: 3200 Automatische Abrollsicherung (Bilder) @ 42\mod_14284859 95494_0.doc x@ 222739 8 @ @ 1
Pos: 80 /Produktfamilien/AlleGeräte/Überschriften/Überschriften 1.1/A/Überschrift 1.1: Aufnahmeklötzev erwenden@ 44\mod_1459 263520420_75.docx @ 2427031 @ 2 @ 1
5.7
Using Support Blocks
Pos: 81.1 /Produktfamilien/Hebetechnik/- Archiv -/00 Hebetechnik Alle/I nhalte/Inhalt: AufnahmeklötzeHBZ - Vorgehensweise (Text)@ 44\mod_ 1461682559816_75.doc x@ 2437527 @ @ 1
1 The support blocks are approved for usage on lifts with a rated load capacity of
3,500 kgs.
2 Always use four original MAHA support blocks of identical size and shape.
3 Do not use support blocks with cracks, broken-off pieces or other damage.
4 Check that all support blocks and rubber pads are free of oil, grease, dirt or
debris.
5 Place the support blocks under the vehicle manufacturer‘s recommended lift
points.
6 Note correct positioning of the support blocks.
7 Raise the vehicle until the tyres clear the floor. Stop and recheck the lift
supports for secure contact with the vehicle body.
Pos: 81.2 /-----F ormat -----/Seitenumbruch @ 0\mod_1134403577687_0. docx@ 1277 @ @ 1
This manual suits for next models
15
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