maimin K-105 User manual

THS aJTI'SR'S SDt:S
Maimin Technology Group, Inc.
70 Kin~treet
1
Elk Grove Villager Illinois 60007 USA
¥847-709-2500 · ~ 847-709-2599 · ~ www.maimin.com · email: [email protected]
MODEL K-105
MANUAL END CUTTING SYSTEM
PARTS AND INSTRUCTIONS BOOK
SERIAL NUMBER SfARTING WITH EC15- OR fC25-
EFFECTIVE 12/02
From the library of: Superior Sewing Machine & Supply LLC

SAFETY PRECAUTIONS
This instruction manual describes the operation and function of a Maimin End Cutting System. Read
this manual carefully to ensure safe use and maximum performance from your machine.
Failure to follow instructions may lead to injury (cuts, electric shock, burns, fire,
or injury to
persons). This machine is for commercial use only. Read all instructions before using.
The purchaser must instruct all operators on the proper use of this equipment. All standard industrial
safety measures and equipment should be provided
to protect the operator. Operators must be
cautioned that·improper
or careless use of this equipment may cause personal injury. If you do not
have qualified operators to instruct new persons, contact MAIMIN directly,
or an authorized
distributor
or representative.
Danger!
Sharp Blade!
Moving Parts!
Electric Connections!
WARNINGS
Keep hands, fingers, all other bodily parts, clothing andjewelry away from blade and moving parts.
To reduce the risk
of electric shock, do not install or store this machine in a wet location.
To reduce the risk
of cuts, electric shock, burns, fire, or injury to persons:
1. Use machine onlyfor its intended use
2. Turnmachine to "OFF"
(0) before connecting or disconnecting power cord
3. Connect this machine to a properly grounded outlet only. See Grounding Instructions.
4. Always disconnect electrical connectionwhennot using, servicing,
or maintaining machine.
5. Do not leave machine unattended while it is connected to a power outlet.
6. Do not operate machine with a damaged cord or if machine has sustained damage. Do not
disassemble; use a qualified serviceman for repairs. Incorrect assembly can cause electric shock when
the machine
is used. 1
7. Keep hands, fingers, all other bodily parts, clothing andjewelry away from blade and moving
parts.
8. Keep guards in place and in working order.
9. The knife key and other wrenches must be removed from the cutting machine before starting
motor.
10. Keep ventilation openings free from dust and lint.
11. Keep machine clean and blade sharp for best and safest performance.
THESE WARNINGS SHOULD BE POSTED IN A VERY CONSPICUOUS LOCATION IN
CLOSE PROXIMITY TO THE MACHINE.
From the library of: Superior Sewing Machine & Supply LLC

Grounding Instructions
This machine must be grounded. In the event of malfunction or breakdown, grounding provides a
path
of least resistance for electric current to reduce the risk of electric shock.
Danger! Improper connection to electric source can result in a risk of electric shock. Check with a
qualified electrician or serviceman who
is familiar with applicable codes and regulations if the
grounding instructions are not completely understood
or if in doubt as to whether this machine is
properly grounded. Disconnect this equipment from electrical power source before proceeding with
any disassembly for adjustment
or repair.
Use correct wire sizes with this machine.
USA ONLY: 1 phase: Use A WG 16/3 SJ, SJT or SJE
3 phase: Use AWG 16/4 SJ,
SIT or SJE
INTERNATIONAL: 1P+N+: Use 3 x 1,0 mm CEE (2) 61
3P+: Use 4 x 1,0 mm CEE (2) 61
General Precautions
• This machine is equipped with a very sharp blade and other moving parts. Leave all guards in
their proper position.
• Always wear safety glasses when operating or servicing this equipment.
• Do not operate until all instructions for this machine have beenread.
• This equipment includes a cutting machine that is designed to run at high speed across the
track. Equipment should be set up with a minimum
of3 feet (1 meter) clear path at front and
rear.
• All personnel should be instructed to stand well clear of this equipment when in operation.
• At startup and during operation, be sure to monitor the functions and performance of the
machine and all components.
• We recommend that you take substantial safety measures to avoid any damage in the event a
problem occurs.
• Do not open or modify the machine or any of its components or use these in any way other
than described in the specifications.
• Do not use the machine or any of its components for the purpose of protecting the human
body.
From the library of: Superior Sewing Machine & Supply LLC

General Maintenance
• ADJUSTING THE SHARPENER: When the blade is worn out, adjust the sharpening
stone position by unscrewing the screw for the sharpener arm so as to ensure a correct
distance betweenthe sharpener and the blade edge. After finishing adjustment, tighten the
screw.
• REPLACING THE SHARPENING STONE: Take offthe Sharpening Stone (EC2626) by
unscrewing it. Mount the new Sharpening Stone and tighten it.
• REPLACING THE BLADE:
1. Remove the Sharpener Assembly (F)
2. Unscrew the lock nut (G) for the blade.
3. Remove the blade.
4. Install a new blade, making sure the printed side is face out.
5. Tighten the lock nut (G) for the blade.
6. After replacing blade, replace the Sharpener Assembly and adjust correctly.
• REPLACING THE LOWER BLADE
1. Remove the lower blade armby unscrewing the screw (H) for the lower blade arm.
2. Replace the lower blade by unscrewing the fixed screw, ensuring that the flat surface
of the lower blade is adjacent to the blade edge.
• REPLACING THE CARBON BRUSH
1. Carbon Brush Cap (I) is replaced by turning it left with wrench.
2. Always replace right and left Carbon Brushes at the same time.
3. Be sure to hold metallic part of the Brush. Keep fingers away from Carbon.
• CLEANING THE TRACK AND THE MACHINE
1. Clean the Track with a brushthoroughly after each 10 to 20 hours of use.
2. Take the machine out
of the Track and thoroughly cleanthe L-shaped track witha
brush after each 30 days
of use.
From the library of: Superior Sewing Machine & Supply LLC

Operating Instructions
1. Before operating machine, READ ALL SAFETY INSTRUCTIONS.
2. Make sure Track is clean and clear of obstacles.
3. Connect the machine to a power source by plugging the Connector (458B) into the
Terminal Block Assembly (405VX). Connector must first be attached to a power
cord.
4. Sharpenthe Blade (30331) 2-3 times by pushing on the Plunger (EC2623) to engage
Stone (EC2626) against Blade.
5. To use the Counter (EC2635), reset it to 000 and turn Switch (EC2636) to On.
6. Pull material across the Track (EC265359) and pull to length.
7. Push ButtoninEC3601 Handle to activate Blade. Blade
will stop when Button is
released. Pull the cutter toward you to cut the material, and then return it to the far
end
of the Track.
8. Lift the Side Lift Assembly to allow material to fall underneath, and set it back down
on top of the material.
9. Repeat process for eachply of material.
1-1
1-3
1-2 1-4
From the library of: Superior Sewing Machine & Supply LLC

c----
-,...--
I r
I
'-r' I
I
I I
I I
I I
I I
I I
I I
I I
I I ,
.. - ......
I I
I I I ,.
__ J
I I I I
I I I I
I I I I
I I I I
'M'
I I I
II
I I I
II
I I I
II
I I
:~~
I I
I I ...
J.L...,
I I
rTr-..J
I I
I I :
c~
I '
-'
I 1
1 I
' I
' 1
I
I
I
'
'
.,
I
'
I
I l)M0615
-"'r'
'
SWM6
2650
1
2662
Optional End Rail
(Cloth AlignmentBar)
c-_::',
I
I
I
'M'I
Ill
II I
Ill
II:
rJJ.. ...
L.~T"""
c~: I
'-.J
-:::;::1
r, I
:...)
I I
I I
I I
' I
I I
I '
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I 'I '
I '
I I
I I
I I
I I
I I
I I
I 'I I
1 '
I I
I I
I I
I I
' '
' I
' '
I '
,_,
From the library of: Superior Sewing Machine & Supply LLC

~
\
u
("'f')
("'f')
\0
N
From the library of: Superior Sewing Machine & Supply LLC

r
I
I
I
I
I
I
l
lI
L
3601 I
..-
1
3621N I .
-~ /
3601-DN )_...... ~
// 2619N
// .
..._..,..-/
< ,
...... .,
P~0416.,.....
2 /
......
61922N "- ......
/
PWM5
/SWM5 _......~
,
/
~ 266?
"
260IIO~
""'-
J§33C
V-2620
30331
J
/ )~~0306
2633
From the library of: Superior Sewing Machine & Supply LLC

/
~~ 2661-7'
~ -9'
"'-._ I- -8'
"Z -10'
~
~
~~
PRM051~ 'l
1/ I
2662-8'
-10'
. -----,
r - 2648 '-649 t~<-
HM0825 ......... ~
'- NTMS
'-
264750N
I ->..;~WM I
I SWMB '· .. .. • I 263946N-L
I / . . t (
I f'·, ,.. _,.._ 2639N
12647-A I! 'RM;3?-f J· .....
I
~~~ I
I
.. 2640 ®:..
I I sMoslo.-~r "~'
7
./ll...
I ',.,~
_?f 'i I .... ~---·.
I / J j i oM( ., '•
I 2647-BL 26j50/ -1! l
I ~ II ''
I
v
r ~ 2149 ' i
~~~,i
viJJ2v/ I
NTM508, ,,,
I .,._ RM0615
/"'-.. '
I ,
;Y ·--..._]
/
- 9 -
I
.... I - /~
,G __.
f---' 1,_
2645 '
2647-Bl·
t
From the library of: Superior Sewing Machine & Supply LLC

Diagrams do not show the letters "EC" which preceed most part numbers.
HNO.
DESCRIPTION
30331 BLADE -ENDCUTTER -EA
405NX TERMINAL BLOCK ASSEMBLY
458B CONNECTOR 1 PH
EC 2001 STANDARD FOR K-405
EC 2001-A LINK FOR TIMING BELT
EC 2002 MAGNET FOR SENSOR
EC 2003 LIFTER
EC 2004 MAGNET BASE
EC 2005 CHAIN PENDANT
EC 2006 CHAIN
EC 2006-A CHAIN SCREW
EC 2007 GEAR LATCH
EC 200725-110 TRANSMISSION MOTOR 110V
EC 200725-220 TRANSMISSION MOTOR 220V
EC 2008 CHAIN GEAR
EC 2009 F.R. MOTOR PLATE
EC 2010 REDUCTION GEAR
EC 2010N REDUCTipN GEAR FOR LIFTING
EC 2011 F .R. MOTOR
EC2011N-110
F.R. MOTOR 110V
EC2011N-220
F.R. MOTOR220V
EC2012 MOTOR PLUG
012-5 CABLE 5-HOLE
1:. .... .d012-7 CABLE 7-HOLE
EC2013 SENSOR SWITCH
EC 2015 LIFTING FIXED CLAMP
EC 2015-B LIFTING MOTOR TERMINAL BLOCK
EC 2016 CONTROL BOX STANDARD
EC 2017-1 START SWITCH
~C 2017-10 FUSE BASE
i:C 2017-11 PLUG 2-HOLES
~C 2017-110 CONTROL BOX ASSEMBLY 11 OV
~C 2017-12 PLUG S-HOLES
:::c 2017-13 PLUG ?-HOLES
:::c 2017-133 PLUG 3-HOLES
::c 2017-134 PLUG 4-HOLES
::C2017-14-110
PC BOARD 110V
::c 2017-14-220 PC BOARD 220V
::c 2017-15 CONTROL BOX CASE
:c2017-16 CONTROL BOX COVER
:c2017-2 DOWN SWITCH
:c2017-220 CONTROL BOX ASSEMBLY 220V
:c 2017-3 UP SWITCH
:c 2017-4 EMERGENCY STOP SWITCH
:c2017-5 SHARPEN SWITCH
:c 2017-8 POWER SWITCH
:r '"'017-9 LENGTH SETTING TUNER CAP
PART NO. DESCRIPTION
EC 2017-9R LENGTH SETTING TUNER
EC 2018 TRANSMISSION BASE COVER
EC 2019 SPRING FOR EC2656
EC 2020 RAIL PLUG SOCKET
EC 2021 TRANSMISSION GEAR
EC 2021-A SCREW FOR TRANSMISSION GEAR
EC 2022 F.R. MOTOR BASE
EC 2022A F.R. MOTOR TERMINAL BOX
EC 2023N REDUCTION GEAR
EC 2024 TRANSMISSION PULLEY BASE
EC 202427 TRANSMISSION PULLEY SET
EC 2025-3 3-HOLE CABLE
EC 2025-4 4-HOLE CABLE
EC 2026 TRANSMISSION PULLEY
EC 202641 GUIDE ROLLER
EC 2027 PULLEY FIXED BLADE
EC2028 RAIL
EC 202830 K205 RAIL ASSEMBLY
EC 2029 MICRO SWITCH
EC 2030 RAIL PLUG SOCKET
EC 2031 SUSTAINING FRAME
EC203136 SUSTAINING FRAME UNIT
EC 2032 ROCKER
EC 2032-B ROCKER STOP SCREW
EC 2032-C ROCKER STOP SCREW COVER
EC 2033 ROCKER SCREW
EC 2034 ROCKER BAR
EC 2037 CABLE 2-HOLES
EC 203741 WIRE FRAME ASSEMBLY
EC 2038 WIRE SUPPORT BASE
EC 2039 WIRE SUPPORT LEVER
EC2040 WIRE BRACKET
ARM
EC 2041 SPRING FOR WIRE STAND
EC 2042 TIMING BELT
EC 2043 2 PIN PLUG
EC 2044 ELECTRIC BOX
EC 2044-1 UP SWITCH
EC 2061 CLOTH PRESS TRACK SET
EC 2063 LIFT SET COVER
EC 260110-110 110V MOTOR ASSEMBLY
EC 260110-220 220V MOTOR ASSEMBLY
EC 2601-110 110V STATOR
EC 2601-220 220V STATOR
EC 2602-110 110VARMATURE
EC 2602-220 220V ARMATURE
EC 2606 0 RING
EC 2607 MOTOR COVER
From the library of: Superior Sewing Machine & Supply LLC

PART NO.
EC 2608
EC 2609
EC 2611-B
EC 2611-C
EC 2611N
EC 2613
EC2614
EC 2614-3
EC 261416
EC 2615
EC 2616
EC 2617
EC 2617-3
EC 2618
EC 261922N
EC 2619N
EC 2620
EC 2623
EC262327
EC 2624
EC 2625
EC2626
EC 2627
EC2630N
EC2633
EC 2633C
EC2634
EC 2635-110
EC 2635-220
EC 2636
EC2638
EC 263946N-L
EC 263946N-R
EC2639N
EC 2640
EC2641
EC2642
EC2644A
EC2645
EC2646
EC264749N
EC264750N
EC 2647-A
EC2647-BL
EC 2647-BR
EC2648
EC2648N
THIE t:Ur'IIER'S liDGii
Diagrams do not show the letters "EC" which preceed most part numbers.
DESCRIPTION
SCREW FOR STATOR
MOTOR PLATE
ROLLER
ROLLER SHAFT
STANDARD
SCREW FOR PRESSURE SPRING
LOWER BLADE ARM
LOWER BLADE #3
LOWER BLADE SET
LOWER BLADE
SCREW FOR LOWER BLADE
SCREW FOR LOWER BLADE ARM
SCREW FOR LOWER BLADE #3
BALANCE IRON
DRIVE HANDLE SET
HANDLE COVER
SWITCH
SHARPENER COLLAR
SHARPENER ASSEMBLY
SPRING FOR SHARPENER COLLAR
STONE ARM (TOP)
STONE COMPLETE
SHARPENER ARM
LOCK NUT FOR KNIFE
KNIFE GUARD
KNIFE COVER
TERMINAL BOX
COUNTER 110V
COUNTER 220V
COUNTER SWITCH
COVER FOR TERMINAL BOX
LIFT ASSEMBLY LEFT
LIFT ASSEMBLY RIGHT
A CLAMP
LIFT BELT CATCH
BAR LIFTER ROLLER
WHEEL RING
SPRING FOR LIFT
SCREW
WASHER FOR SCREW
RIGHT BAR LIFTER
LEFT BAR LIFTER
BAR LIFTER PLATE
LEFT BAR
RIGHT BAR
ROLLER
ROLLER FOR LIFT BELT
PART NO.
EC 2649
EC 2650
EC 2653
EC265359
EC 2654
EC 2655
EC2655N
EC2656
EC 2657
EC2658
EC 2660
EC2662
EC 2663C1
EC2663C2
EC 3601
EC 3601-DS
EC 3601-DN
EC3621N
EC S104
EC S105
ECS169
EC S178
EC NTM508
EC NTM610
EC NTM8
EC PM0416
EC PRM0305
EC PRM0306
EC PRM0510
ECPWM5
ECPWM6
ECPWM8
EC RM0408
EC RM0508
EC RM0535
EC RM0615
EC RM0630
EC SM0520
EC SM0620
EC SM0630
DESCRIPTION
ROLLER SHAFT
ROLLER SET
TRACK ONLY
TRACK ASSEMBLY
SQUARE NUT
RAIL GUARD
RAIL GUARD
IMPACT-RESISTANTRUBBER
STEEL BELT
RUBBER BELT
SCREW FOR RAIL
LIFT BELT
CABLE SET 110V
CABLE SET 220V
HANDLE
SPRING
REAR ARM
FRONT ARM
CARBON BRUSH
CAP FOR CARBON BRUSH
OILER
PRESSURE SPRING FOR LOWER BLADE
NUT M5-0.8
NUT M6-1.0
NUT MB-1.25
SCREWM4
SCREWM3X5
SCREWM3X6
SCREW M5X10
WASHER 5.3X10
WASHER 6.4X11.5
WASHER 8.4X15.5
SCREWM4X8
SCREWM5X8
SCREW M5X35
SCREW M6X15
SCREW M6X30
SCREW M5X20
SCREW M6X20
SCREW M6X30
From the library of: Superior Sewing Machine & Supply LLC