Makita FS2500 Manual

Specification
Standard equipment
FS2500
Screwdriver
Dimensions: mm (")
Width (W)
Height (H)
*for countries where noise
suppressing device is required
to conform to regulations
Length (L) 280 (11)
70 (2-3/4)
207 (8-1/8)*
192 (7-9/16)
L
H
Optional accessories
W
Specification
Net weight*: kg (lbs)
*Weight according to EPTA-Procedure 01/2003
Model
Power supply cord: m (ft) Europe: 4.0 (13.1), Australia, Brazil: 2.0 (6.6),
Other countries: 2.5 (8.2)
FS2500
Models FS2500 is a screwdriver well balanced
for easy handling and maneuverability,
featuring the following main benefits;
Best possible tool body for screwdriving
One-touch locator
More durable belt clip
LED job light
Also available with plastic carrying case as Model FS2500K.
Magnetic socket bit 10-65 or 5/16"-65 or 3/8"-65 .......... 1
Plastic carrying case (FS2500K only) ............................. 1
Continuous Rating (W)
Voltage (V) Cycle (Hz) Input Output Max. Output (W)
110
120
220
230
240
5.5
6.0
2.7
2.6
2.5
50/60
50/60
50/60
50/60
50/60
570
---
570
570
570
260
360
260
260
260
500
500
500
500
500
Current (A)
Note: The standard equipment for the tool shown above may vary by country.
Phillips insert bits 1-25, 2-25, 3-25
Socket bits 7/16", 8-65
Magnetic socket bits
1/4"-65, 5/16"-65, 3/8"-65, 7/16"-65, 10-65
Magnetic connect bits 6.35-60, 6.35-76
Locator S complete
Locator L complete
Locator assemblies 1/4", 5/16", 3/8"
5 (3/16)
6 (1/4)
Drywall screw
Self drilling screw
0 - 2,500No load speed: min.-1 = rpm
Driving shank: mm (")
Capacity: mm (")
Reverse switch
Protection against electric shock
6.35 (1/4) Hex
Yes
Variable speed control by trigger Yes
Silent clutch No
LED job light Yes
Double insulation
1.5 (3.4)
Models No.
Description
PRODUCT
TECHNICAL INFORMATION
CONCEPT AND MAIN APPLICATIONS
P 1/ 6

[2] LUBRICATION
[1] REPAIRING TOOL
Repair
DescriptionCode No. Use for
Gear extractor (Large)1R045 Removing Clutch cam
Bearing extractor1R269 Removing Ball bearings
1R291 Removing Sleeve
Center attachment for 1R0451R346 Using with 1R045
Retaining ring S and R pliers
Apply the following grease to protect parts and product from unusual abrasion.
* Makita grease FA No.2 to;
Gear teeth of Spur gear (Place A: 3g) Cam portion (Place B: 1g) Contact portions (Designated by arrows: a little)
* Lubricant VG100 to thread portion of Lock ring (Place C: a little)
P 2/ 6
CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.
Fig. 1
A: 3g
B: 1g
C
[3] DISASSEMBLY/ ASSEMBLY
[3]-1. Clutch portion
Fig. 4
Fig. 2
Fig. 3
1) After removing Locator and Lock ring, remove Connect bit.
2) Remove three 4x30 Tapping screws. (Fig. 2)
While holding Gear housing cover complete not to separate from Motor housing,
remove Gear housing complete from Gear housing cover complete.
3) Tap Gear housing complete using plastic hammer from Gear housing cover complete matching surface. (Fig. 3)
Gear complete 17-39 can be removed from Gear housing complete.
4) Clutch portion can be removed by hands. See Fig. 4.
DISASSEMBLING
Steel ball 3.5
Spindle 180N
Compression spring 6
Leaf
spring
Collared pin 8
Stopper
Flat area
cylindrical end
Thrust needle cage 821
Washer 821
Urethane
washer 8
Spur gear 35-125
Cam portion
Gear housing complete
Gear housing
complete
Gear housing cover complete
Motor
housing
4x30 Tapping
screw (3pcs.)

[3] DISASSEMBLY/ ASSEMBLY
[3]-1. Clutch portion (cont.)
Repair
P 3/ 6
Fig. 5 Fig. 6
1) Face the cylindrical end of Collared pin 8 to the cam portion of Spur gear 35-180, and press-fit Collared pin 8 into
Spur gear 35-180 until it stops by the stopper as illustrated in Figs. 5 and 1.
2) Take the disassembling step in reverse to assemble the remaining parts to Collared pin 8 with Spur gear 35-180.
Note: Compression spring 6 has to be set between the bottom of Spindle hole and one end of Collared pin 8. Refer to
Figs. 4 and 1 and pay attention to the direction of Collared pin 8.
3) Regarding Gear complete 17-39;
Pressfit Ball bearing 606ZZ and mount Flat washer 8 as illustrated in Fig. 6, then set the assembled part in place.
ASSEMBLING
Collared pin 8
Cam portion
Flat area
Stopper
cylindrical end
Flat portion
Spur gear 35-180
Flat washer 8
Gear complete
17-39
Ball bearing
606ZZ
Fig. 7 Fig. 8
1) Face the ends of Ring spring 33 to the left side when holding the machine as illustrated in Fig. 7, and fit Ring spring 33
into the groove on Gear housing complete.
2) Face the ends of Leaf spring to the right side when holding the machine as illustrated in Fig. 8, and hook the carved
ends of Leaf spring with the ribs of Gear housing complete.
Viewed from left side
Viewed from right side
Carved end of
Leaf spring
Protrusions of Gear housing complete
Ribs of Gear housing complete
to hook Leaf spring
Groove on
Gear housing
complete
Ends of
Ring spring
33
[3]-2. Assembling of Ring spring 33 and Leaf spring

[3] DISASSEMBLY/ ASSEMBLY
[3]-3. Replacing Armature
Repair
P 4/ 6
Fig. 10
Fig. 9
Fig. 12
Fig. 11
1) Loosen three 4x25 Tapping screws and remove Handle cover complete and Carbon brushes. (Fig. 9)
2) Loosen three 4x30 Tapping screws and remove the assembled parts of Gear housing, Gear housing cover and Armature
from Motor housing. (Fig. 10)
3) Remove Armature ass’y with Labyrinth rubber ring from Gear housing cover.
Armature ass’y can be disassembled as illustrated in Fig. 11. Use 1R269.
4) Take the disassembling step in reverse.
Note: Be sure to face the depressed portion of Ring 7 to Armature shaft gear end. (Fig. 12) Markings of “>PC<” “7”
are shown on the depressed portion.
4x25 Tapping
screw (3pcs.)
4x30 Tapping
screw (3pcs.)
Gear housing
cover complete
Gear housing
complete
Handle cover
complete
Motor
housing
Ring 7 (viewed
from flat side)
Ring 7 (viewed from depressed side)
Insulation
washer
Ball bearing 608VV
Ball bearing
607ZZ
Armature ass’y
Armature ass’y
Fan 52 Labyrinth
rubber ring
>PC< 7
(marking)
Armature gear
shaft end
(marking)
Fan 52Ball bearing 608VV

P 5/ 6
Fig. D-1
Circuit diagram
Color index of lead wires' sheath
Black
White
Red
Blue
Purple
Transparent
Earth terminal
for Noise
suppressor
Areas where suppression of
radio interference is required
Areas where suppression of
radio interference is required
Light
circuit
Light
circuit
Field
Brush
holder
Choke
coil
Switch
Brush
holder
Field
Brush
holder
Brush
holder
Brown
lead wire
is used
for some
countries.
Blue lead wire is used
for some countries.
Blue lead wire
is used for some
countries.
(To connect with Field laminations)
Noise
suppressor
Connector
2-SD
Power
supply cord
Power supply cord
Brown
lead wire
is used
for some
countries.

P 6/ 6
Fig. D-2
Light circuit
Strain relief
Insert Lead wires of Light circuit into grooves of
Motor housing before clamping Power supply cord
with Strain relief and two 4x18 Tapping screws.
Put the Lead wire’s slack of
Earth terminal in this space.
(Earth terminal is not used
for areas where suppression
of radio interference is not
required.)
Fix Lead wire of Earth terminal with Lead wire holders.
(Earth terminal is not used for areas where suppression of radio interference is not required.)
Fix Lead wires which are passed
right and left around here, with
Lead wire holders designated by a circle.
Put Noise suppressor here.
(Noise suppressor is not
used for areas where
suppression of radio
interference is not required.)
Brush holderBrush holder
Wiring diagram
Fix Lead wire with
Lead wire holders.
Fix Lead wire with
Lead wire holders.