Still FM-4W 20 User manual

Original instructions
Reach truck
FM-4W 20
FM-4W 25
first in intralogistics
EN - 159007 - Rev. A - 01/2015
UniCarriers Manufacturing Sweden AB
SE-435 82 Mölnlycke
Phone [phone]
[email protected]
www.atlet.com

The content of this manual is protected by copyright law and may not be copied,
fully or in part, without written permission.
The material has undergone careful examination with regard to correctness. We
reserve the right to make changes.
©Copyright UniCarriers Manufacturing Sweden AB, 2014
Instruction Handbook UFW — D008453, B, GBR, ForTranslation

TABLE OF CONTENTS
01 INTRODUCTION................................................................................................... 6
Instruction Handbook ...................................................................................... 6
Conversion table for forklift truck models......................................... 6
02 TRUCK MODIFICATION................................................................................. 7
Truck modification.............................................................................................. 7
03 ENVIRONMENTAL CONSIDERATIONS............................................ 8
We respect the environment...................................................................... 8
04 THE SUPERVISOR............................................................................................. 9
Foreman’s responsibility............................................................................... 9
05 TRUCK DRIVER................................................................................................. 11
Authorization to drive a truck.................................................................. 11
Driver requirements....................................................................................... 11
Inspection of the truck ................................................................................. 11
06 MACHINE PLATES.......................................................................................... 12
Explanation of machine plates .............................................................. 12
Location of machine plates...................................................................... 12
07 DESCRIPTION OF THE TRUCK........................................................... 13
UFW Tergo four-way truck........................................................................ 13
Driver environment......................................................................................... 13
Stability Support System, S3-1............................................................. 20
Stability Support System, S3-2............................................................. 21
Weight indication ............................................................................................. 21
Dynamic Curve Control (DCC).............................................................. 22
Active Spin Reduction, ASR (option)................................................ 22
Fork Safe Zone System (option).......................................................... 23
Cab (option)......................................................................................................... 23
Options.................................................................................................................... 27
08 BATTERY................................................................................................................. 29
Specifications..................................................................................................... 29
Battery charging............................................................................................... 29
Maintaining and changing the battery.............................................. 31
Battery servicing .............................................................................................. 32
09 TRUCK COMPUTER ATC .......................................................................... 33
General................................................................................................................... 33
Symbols and characters on the display.......................................... 33
Instruction Handbook UFW — D008453, B, GBR, ForTranslation

TABLE OF CONTENTS
Keyboard ............................................................................................................... 34
Battery indicator ............................................................................................... 35
Error messages ................................................................................................ 35
Warnings................................................................................................................ 36
Functions............................................................................................................... 36
Change language............................................................................................ 36
Driver parameters........................................................................................... 37
Trucks equipped with options................................................................. 38
10 DRIVING INSTRUCTIONS......................................................................... 45
Starting the truck ............................................................................................. 45
Driving instructions......................................................................................... 45
Switching off the truck.................................................................................. 47
Normal or crawler mode............................................................................. 48
11 GENERAL LOADING AND UNLOADING
INFORMATION.................................................................................................... 49
Responsibility for the load ........................................................................ 49
Responsibility for others............................................................................. 49
Maximal load ...................................................................................................... 49
Picking up a load ............................................................................................. 49
12 STACKING.............................................................................................................. 50
General................................................................................................................... 50
Trucks with reach capability .................................................................... 50
Trucks with mast tilt ....................................................................................... 50
13 MAINTENANCE OF THE TRUCK........................................................ 51
Daily maintenance (before each shift)............................................. 51
Daily Service (after each shift) .............................................................. 51
Weekly inspection ......................................................................................... 52
Preventive maintenance ............................................................................ 53
14 SERVICING AND MAINTENANCE ..................................................... 54
Service personnel........................................................................................... 54
Safety instructions for maintenance.................................................. 54
Maintenance intervals.................................................................................. 54
Maintenance instructions........................................................................... 61
15 SAFETY REGULATIONS............................................................................ 67
The authority and obligations of the truck
driver.................................................................................................................. 67
Getting in and out............................................................................................ 67
Driving the truck ............................................................................................... 67
Instruction Handbook UFW — D008453, B, GBR, ForTranslation

TABLE OF CONTENTS
Speed (UFW) ..................................................................................................... 71
Transportation security................................................................................ 72
Moving the forks (UFW) ............................................................................. 73
Normal operating conditions................................................................... 74
Exceptional operating conditions......................................................... 74
Work in hazardous environments ....................................................... 74
Parking.................................................................................................................... 74
When lifting the truck.................................................................................... 75
Assembling and putting into service ................................................. 76
Temporarily taking the truck out of service................................... 76
Taking the truck out of service............................................................... 77
Swinging loads.................................................................................................. 77
Installing the fire extinguisher ................................................................ 78
In the event of accidents............................................................................ 78
Noise/Sound levels........................................................................................ 78
Vibrations .............................................................................................................. 78
Climatic conditions ......................................................................................... 78
Work platforms.................................................................................................. 78
Overhead guard ............................................................................................... 79
Protective shoes .............................................................................................. 79
Lighting ................................................................................................................... 79
Additional units/Trailers .............................................................................. 79
Safety and warning signs.......................................................................... 79
16 DIMENSIONS ....................................................................................................... 81
Dimensions.......................................................................................................... 81
17 WEIGHT.................................................................................................................... 83
Weight...................................................................................................................... 83
18 ORDERING HANDBOOKS AND MANUALS.............................. 84
Ordering a Spare Parts Catalogue..................................................... 84
Instruction Handbook UFW — D008453, B, GBR, ForTranslation

01INTRODUCTION
6
Instruction Handbook
This Instruction Handbook contains information that you, as
user of the truck, must be aware of in order to avoid/minimise
the risk of injury/damage to yourself or the truck. You are also
responsible to the company management, other people and
objects in your environment. You should therefore carefully read
all the way through this handbook before starting the truck for
the first time.
The Instruction manual describes a truck with standard
equipment, customer modifications may have been fitted.
It is not obvious that the options that are described in the
Instruction Handbook are suitable for all truck models. Contact
your truck supplier for information.
Our products are constantly being developed and renewed, we
therefore reserve the right to make alterations without prior
notice.
Thank you for choosing UniCarriers Manufacturing Sweden
AB as your truck supplier.
UniCarriers Manufacturing Sweden AB
We have been manufacturing trucks since 1958. Quality,
operational safety and innovation have made us a leading
worldwide truck supplier.
UniCarriers Genuine Parts
To maintain the reliability that UniCarriers promises, insist on
UniCarriers genuine replacement parts. Only UniCarriers
genuine replacement parts guarantee correct operation, long
life and the right to a warranty.
Declaration of conformity
UniCarriers Manufacturing Sweden AB, SE-435 82 Mölnlycke,
Sweden, declares under its sole responsibility that the supplied
products are in compliance with the relevant safety
requirements of Directives 2006/42/EC and 2004/108/EC. The
risk analysis is based on ISO 3691-1. The Certificate for
Declaration of Conformity accompanies every machine. It is
important that this remains with the truck.
Manufactured by:
UniCarriers Manufacturing Sweden AB, Metallvägen 9,
435 82 Mölnlycke, Sweden, Telephone [phone],
e-mail: [email protected], Website: www.atlet.com.
Sales and customer service via:
STILL GmbH, Berzeliusstrasse 4, 22113 Hamburg, Germany.
Conversion table for forklift truck models
Commercial name Model name
FM-4W 20 UFW 200
FM-4W 25 UFW 250
Instruction Handbook UFW — D008453, B, GBR, ForTranslation

TRUCK MODIFICATION02
7
Truck modification
NOTE!
Unauthorized truck modification is not permitted.
No modifications or alterations to a powered industrial truck,
which may affect, for example, the capacity, stability or safety
requirements of the truck shall be made without the prior written
approval of STILL, its authorized representative, or a successor
thereof. Contact an authorised STILL distributor before making
any modification or alteration to your industrial truck that may
affect, for example, braking, steering, visibility and the
connection of separate load units. After approval has been
given by STILL, its authorized representative, or a successor
thereof, the plates, decals, tags and operation and maintenance
handbooks stating the truck capacity shall also be changed
appropriately.
Only in the event that STILL is no longer in business and there
is no successor in the interest to the business, may the user
perform a modification or alteration to a powered industrial
truck. This applies on condition that the user:
• arranges for the modification or alteration to be designed,
tested and implemented by one or more engineers who
are experts in industrial trucks and their safety
• maintains a permanent record of the design, test(s) and
implementation of the modification or alteration
• approves and makes appropriate changes to the capacity
plate(s), decals, tags and Instruction Handbook
• affixes a permanent and readily visible label to the truck
stating the manner in which the truck has been modified or
altered, together with the date of the modification or
alteration, and the name and address of the organization
which performed the task.
Instruction Handbook UFW — D008453, B, GBR, ForTranslation

03ENVIRONMENTAL CONSIDERATIONS
8
We respect the environment
The majority of our products consist of steel, and can be
completely recycled.
Environmental impact
All products have an impact on the environment throughout
their entire life cycle.
The consumption of energy when in use is one of the most
important factors that influences the environment.
Through correct care, maintenance and use the consumption of
energy can be reduced, thereby reducing the environmental
impact.
Waste
Waste material in conjunction with repairs, maintenance,
cleaning, or scrapping, must be collected and disposed of in an
environment-friendly way and in accordance with the directives
of respective countries.
Such work should only be carried out in areas intended for this
purpose.
Recyclable material should be taken care of by specialised
authorities.
Environmentally hazardous waste, such as oil filters, hydraulic
oil, batteries and electronic equipment, can, if handled
incorrectly, have a negative effect on the environment and
human health.
Instruction Handbook UFW — D008453, B, GBR, ForTranslation

THE SUPERVISOR04
9
Foreman’s responsibility
1. It is the responsibility of the supervisor, on behalf of the
company management, to ensure that the truck is driven
and used correctly.
2. The supervisor is responsible for compliance with the
requirements placed on the driver, refer to Driver
requirements page 11.
3. It is the duty of the supervisor to instruct and to ensure that
driver instructions are followed.
4. The supervisor must supply, and the driver of the truck
must sign for the following:
• Instruction Handbook for STILL electric fork lift trucks
• other necessary instruction handbooks.
The supervisor must also read and be familiar with the
appropriate instruction handbooks.
The fork lift truck must be insured with at least third party
insurance if this is a national authority requirement.
Maintenance personnel
NOTE!
The daily maintenance and certain service is to be
carried out by the driver after he/she has received
sufficient training in the construction and maintenance
of the truck. Continuous regular servicing should be
performed by an authorized servicing organization. To
ensure efficient and satisfactory servicing of the truck,
please contact the STILL service department or an
authorized distributor. STILL can offer a service
agreement for continuous maintenance.
Conditions of use
The truck may be driven under the following conditions:
• indoors
• under a canopy, see: Climatic conditions page 78.
• on a flat, hard and smooth surface
• with the maximum floor loading checked and not exceeded
• normal operating temperature, refer to Climatic conditions
page 78
• good visibility, adequate lighting and approved routes.
• use in still air. If draughts or wind are present, load
handling and transportation must be adapted to suit the
prevailing conditions.
Instruction Handbook UFW — D008453, B, GBR, ForTranslation

04THE SUPERVISOR
10
WARNING!
A truck operating in an area where there is a risk of
fire, explosion, or in any other high risk area, must be
specially equipped for the purpose. Trucks are not
normally equipped for these situations.
Instruction Handbook UFW — D008453, B, GBR, ForTranslation