Marlec Rutland 504 Windcharger User manual

Rutland 504 Windcharger
& Rutland 504 efurl
Owners Manual
Installation and Operation
GB DE ES FR IT
Doc No: SM-150 Issue C 17.03.14

Rutland 504 Windcharger Installation & Operation
Doc No: SM-150 Issue C 17.03.14 3 Marlec Eng Co Ltd
Contents Page
Introduction 4
Summary of Features and Uses 4
Profile and Dimensions 4
General Guidelines and Warnings. 5
Check You Have Received 6
Exploded View of Rutland 504 6
Other Items 6
Assembly & Installation 7
Twelve Step Quick Start Guide 7
Tower Preparation 8
Tail and Nose Assembly 8
Electrical Connections & Fitting to the Tower 9
Up and Running 9
Typical Wiring Diagram for the Rutland 504 Windcharger 10
Siting The Windcharger 11
General Considerations 11
On Board Systems - Rutland 504 model 12
Land Based Systems - Rutland 504 efurl model 13
Further System Requirements
Batteries 14
Cable Specification 14
Specification and Performance
Guideline Performance Curve 15
Maintenance and Troubleshooting
Inspection and Maintenance 16
Troubleshooting 16
Instructions in Other Languages
Installation Instructions (abbreviated) - French
Installation Instructions (abbreviated) - Spanish
Installation Instructions (abbreviated) - German
Installation Instruction (abbreviated) - Italian
18
21
24
27
Limited Warranty 31
For Your Records 30

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Introduction
Congratulations and thank you for purchasing your Rutland 504 Windcharger. The utmost of
care goes into the manufacture of all our products in our ISO9001 approved factory. To
ensure you get the very best out of the Rutland 504 we recommend that you read this
manual and familiarise yourself with its contents before installing and operating the
Windcharger system.
Summary of Features and Uses
x Aerodynamically styled to maintain good wind flow and stability.
x Low wind speed start up maximises power generation in low winds.
x High grade construction materials for durability, U.V. stability and weather resistance.
x Provides a D.C. power supply to charge 12 V battery banks where low power is needed for
domestic devices as well as navigation equipment etc.
x Rutland 504 Windcharger model - Designed for use on board sailing yachts and temporary
motor caravan applications.
x Rutland 504 efurl model - Designed for land based installations, “efurl” is the Rutland
electronic automatic furling system that slows the turbine in strong winds to control its
speed and protect the turbine in high winds.
x Note that there are other Rutland Windchargers designed for permanent use on land—
visit www.marlec.co.uk to find out more.
Rutland 504 Profile & Dimensions
Safety outer ring

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General Guidelines and Warnings
x Mounting pole outside diameter MUST NOT exceed 38.1mm for at least the top 0.5m.
Larger section poles must not be used as this will reduce the tower to blade clearance. In
high wind conditions this could cause damage to the Windcharger by allowing the blade to
come into contact with the mounting pole. A broken blade will cause turbine imbalance
with consequent damage.
x When turning, the Windcharger is capable of generating voltages in excess of the nominal
voltage. The turbine must never be allowed to rotate unless it is electrically connected to a
regulator or batteries. Connecting an open circuit running turbine to the electrical system
can cause serious damage to system components owing to excessive voltage. Caution must
be exercised at all times to avoid electric shock.
x Stopping the turbine – this may be necessary to undertake battery maintenance. If possible
stopping the turbine should be done in low wind speed conditions. The turbine can be
slowed by rotating or orienting the tail fin upwind, this will slow the turbine sufficiently for it
to be safely secured to the pole with rope. Avoid leaving the turbine tied up for any period
of time, we recommend that the turbine either be covered to give protection from the
weather or removed and stored in a dry location. We recommend the use of Marlec charge
regulator that includes a shutdown switch.
x Choose a calm day to install the equipment and consider other safety aspects. No attempt
to repair the system should be made until the wind generator is restrained from turning.
x The Windcharger is fitted with ceramic magnets, which can be damaged by heavy handling.
The main generator assembly should be treated with care during transit and assembly.
x It is essential to observe the correct polarity when connecting the Windcharger and all other
components into an electrical circuit. Reverse connection will damage the Windcharger and
incorrect installation will invalidate the warranty.
x The Rutland 504 Windcharger is suitable for sailing boats and some land based
applications. When storm winds are forecast the turbine can be restrained to minimise
wear and tear particularly when installed on land based applications where furling model
windchargers are normally recommended. Note that where the manufacturer recommends
a furling type Windcharger should have been used the warranty is invalidated in cases of
storm damage.
x If in doubt, refer to your dealer, a competent electrical engineer or the manufacturer.

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Other Items You May Have Selected
xA Rutland Charge Regulator from our range
xCable (usually 2.5mm² twin core - Part No 902-015)
xRutland 503/504 Marine Mounting Kit and Stays Kit ( CA-12/01 & CA-12/32 )
xRutland 503/504 Land Tower Kit & Rigging Kit ( CA-12/12 & CA-12/13 )
xShort section of stainless steel tube to adapt into your own mounting design
What You Will Need -Tools
x Suitable wire stripper
x Small terminal screwdriver
x Large flat blade screwdriver
x Crosshead screwdriver
x10 mm spanner or socket
Other Items
Other Items You Will Need
xMounting pole and stays
xCable
xBatteries
xBattery Terminals
xConnector Blocks (as determined by
your total system)
Nose Cone with
3 x snap rivets
Safety Turbine - The
blades incorporating
the outer ring must
not be tampered with
or altered.
Post Adaptor Assembly -
This fits into a pole of
31.7mm internal
diameter and NO MORE
THAN 38.1mm external
diameter.
Nacelle containing
Windshaft Assembly
Tail Fin Assembly
with 2 x M6 x 12
Hex. Head screws,
spring washers
and plain washers.
Check You Have Received -See Rutland 504 Exploded View
1 x in line fuse holder and fuse (only required when HRS 503 Regulator fitted)
1 x safety turbine with main generator assembly
1 x nose cone + 3 x snap rivets
1 x tail fin assembly + 2 x M6 hex head screws
1 x 5 mm Allen key
1 x 2-way terminal block
2 x M8 x 16 button cap screws
2 x shakeproof washers
Exploded View of Rutland 504 Models

Rutland 504 Windcharger Installation & Operation
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Assembly & Installation
Twelve Step Quick Start Guide
1. Choose an open site to expose the Windcharger to a clear flow of wind and avoiding
obstructions. On board mount the Windcharger at least 2.0 metres above the deck and on
land at least 4 - 6 m high. Read the full section on Siting.
2. Choose a mounting pole with an internal diameter of 31.7 mm and external diameter of no
greater than 38.1 mm for the top 0.5 m minimum to (i) prevent accidental damage and (ii)
meet warranty conditions.
3. Mount a charge regulator, from the Marlec range, to a suitable vertical surface and close to
the battery. Follow instructions supplied with the charge regulator.
4. Drill the mounting pole, if required, in preparation to accept and secure the Windcharger.
See Assembly and Installation section.
5. Choose suitable two core cable to connect from the Windcharger to the regulator. Up to 20m
this should be of at least 2.5mm² cross sectional area.
For other distances see the table in Cable Specifications. A short section of 4mm² cross
sectional area is required to link the regulator to the battery.
6. Position the mounting pole ( this may be done on the ground before raising the pole ) so that
the selected cable can be threaded along it.
7. Fit the tail and nose to the Windcharger using fasteners provided.
8. Join the cable threaded through the pole to the Windcharger output cable using the
connector block provided. Wrap with insulating tape. Alternatively use a latching plug and
socket. We recommend looping back the cable and securing with a cable tie to provide strain
relief to the joint.
9. Carefully push the cables down the pole whilst sliding the post adaptor down the pole. Line
up the holes and secure in place with the screws and washers provided. Tighten with the
Allen key. Do not allow the turbine to spin freely.
10.Locate the charge regulator close to the battery and carefully follow ALL the regulator
guidelines and installation sequences for connecting the Windcharger through to the battery.
11.Ensure that the battery connections are permanent as the Windcharger should NEVER be
operated without a connection to the battery.
12.Raise and secure the Windcharger. It can now be allowed to rotate. Follow the “ Up and
Running- Four Points Final Checklist” featured later. Also the “ General Guidelines and
Warnings” section expands on the above points.

Rutland 504 Windcharger Installation & Operation
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Tower Preparation (Fig.1)
1. The post adapter fitted to the 504 is designed to fit inside
a standard 31.7mm internal diameter tube. Max external
diameter 38.1mm (1½”).
2. Mark and centre-punch two positions diametrically
opposite, at 90° to the pipe seam if necessary, 40mm
from top of the tube.
3. Drill two holes 8.5mm in diameter on centre-punch
positions.
Note: When using the Rutland 504 Mounting Kits,
items 2 and 3 can be ignored, as these are pre-drilled.
Marlec Tower Options
x Rutland 504 Marine Mounting Kit CA-12/01
x Marine Stays Kit for use with Mount Kit CA-12/32
x Rutland 504 Land Tower & Rigging Kit for
temporary installations CA-12/12 & CA-12/13
x Tube sections to adapt to own pole arrangement -
1000mm CA-12/15 or 500mm CA-12/16
Fig 1
Fig 2 A
Fig 2 B
Post Adaptor ї
40mm ї
Assembly & Installation Detailed Instructions
Tail & Nose Assembly (Fig.2 A & Fig.2 B)
1. Place the generator, nose down, on a flat soft surface.
2. Fit the tail into position on the protruding portion of
casting ,ensuring the holes in the casting align with the
corresponding holes in the tail fin.
3. Secure the Tail fin in position with the 2 M6 screws
and washers, ensuring the plain washers are against
the tail fin. (Fig 2A)
4. Check tightness of all screws. (Do not over-tighten).
5. Place the nose cone into position aligning the holes
and press the snap rivets into the holes to secure.
(Fig 2B)

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Electrical Connection and Fitting to The Tower
1. Run the cable selected (see Fig 14) down the inside of the pole.
2. Select one of the basic wiring systems in Figs 3, 4 & 5 and follow the manual provided with
the selected charge regulator.
3. Connect the wind generator flying leads to the cable protruding from the tower using the
connector block supplied, taking care to observe polarity. Connect the Windcharger + to
cable + and windcharger – to cable –
Red is + Positive
Black is - Negative
4. Wrap the connection with insulation tape to secure/protect from environment.
Alternatively join the cables using a latching-type plug and socket.
5. Locate the wind generator into the tower whilst gently easing the cable from the tower
base to ensure the cable is not trapped. Secure the wind generator to the tower using the
button cap screws and shake proof washers provided, tighten using the 6mm Allen key
provided.
Up and Running
Four Point Final Checklist
Before raising and securing the wind generator:
1. Check the tightness of the tail fixing screws and generator mounting screws.
2. Check free rotation of the hub and yaw axis.
3. Check that the cable is not trapped.
4. Check that all electrical connections are secure and safe.
The wind generator can now be raised into position.
Take care to avoid all moving parts when raising and lowering the wind generator.
When raised, secure the structure firmly in an upright position.
Caution-The performance of your Windcharger will be impaired if the pole is not vertical.

Rutland 504 Windcharger Installation & Operation
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Fig 3
HRS503 Regulator with optional solar up to 80W.
In-line fuse
must be
fitted
Fig 5
HRSi Regulator for single battery bank
& optional solar panel up to 160W
Fig 4
HRDi
Regulator for
dual battery
charging &
optional solar
panel up to
160W
Typical Wiring Diagrams For The Rutland 504 Windcharger
CAUTION!
Note for solar panel connections to
all regulators:
1. Maximum solar panel ratings are
based on 25°C, downrate for use in
higher ambient temperatures.
2. A diode must be fitted to the
solar panel(s) to prevent reverse
currrent.

Rutland 504 Windcharger Installation & Operation
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Siting the Windcharger
General Considerations
The location and height of the mounting pole or tower for your wind turbine will be the
major factor in the overall performance of your system.
The smooth flow of wind over land and water is often interrupted by a multitude of
obstructions causing wind sheer and turbulence.
Wind sheer describes the interference between the fast moving upper air and the slow
moving air close to the ground and the resulting decrease in average wind speed as one gets
closer to the ground.
Turbulence is caused by the wind passing over obstructions such as moored boats, trees and
buildings.
Both wind sheer and turbulence diminish with height and can be overcome simply by putting
the turbine sufficiently high above them. It is therefore essential that the wind generator
should be located in an area as free as possible from disturbed wind flow. Bear in mind that
downwind obstructions can be as detrimental to performance as upwind obstructions (Fig.6).
WIND DIRECTION
AREA OF TURBULENCE
20H2H
2H
H
Fig 6

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Fig.7 x The wind generator should be mounted at a safe height, a
minimum of 2 metres (6.5 feet) above the deck and away from
other obstacles which could interfere with the blades or tail
assembly (Fig. 7).
x The Rutland 504 is designed to fit inside an aluminium or
stainless steel tube with an internal diameter of 31.7mm (11/4”).
The external diameter must not exceed 38.1mm (1½”), see
Warnings!
x Suitable tube: 11/2“ 10 SWG aluminium or Stainless Steel
35mm x 1.5mm.
x The Rutland 503/504 Mounting Kit is available for deck
mounting or short sections of stainless steel tube of 500mm &
1m pre-drilled are available to adapt to your own fabrication.
On Board Systems—Rutland 504 Windcharger Model
We suggest the following mountings according to preference and
site conditions:
Pushpit (Fig.8)
A suitable pole mounted to the deck with deck plates and rigid
stays is the most popular method of mounting the Windcharger
on yachts, e.g. Rutland 504 Marine Mounting Kit CA-12/01 and
Marine Stays Kit CA-12/32 available from Marlec.
Mizzen (Fig.9)
Mizzen mounting is suitable on larger yachts, taking advantage of
greater wind flow the higher the wind turbine is mounted.
River Boats (Fig.10)
A pivot pole is ideal for river boats as the Wind charger can easily
be raised and lowered. The Rutland 503/504 Mounting Kit has a
hinge type deck fixing.
Fig.8
Fig.9
Fig.10

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The Rutland 504 is designed to fit inside an aluminium or
stainless steel tube with an internal diameter of 31.7mm
(11/4”). Max external diameter 38.1mm (1½”).
Pivot type towers are recommended as these allow for
easier installation and lowering for access to the wind
generator. Two forms of pivot tower are suggested in Figs
11 & 12.
A portable Land Tower and Rigging Kit is available from
Marlec. Part Nos: CA-12/12 & CA-12/13
A suitable mounting pole can be erected using a 6.5 metre
(21 feet) length of 50mm (2”) galvanised water pipe adapted
down to 31.7mm for a minimum length of 500mm at the top
section. The tube must be supported by a minimum of two
sets of three guy lines. The
attachment points for the guy lines to the tower should be
securely fixed to the tower. Follow these guidelines:
xThe guy wires should be a minimum of 3mm in diameter.
xThe shackles should be a minimum of 5mm in diameter.
xRigging screws should be a minimum of 5mm in diameter.
xAll items should be galvanised or stainless steel for
protection against corrosion.
xWhere guy lines are looped, the loop must incorporate a
thimble and be fitted with a minimum of three rope grips.
xAll ground fixings must be made suitable according to the
terrain.
Fig.9
Centre Pivoted Pole
Base Pivoted Pole
Fig.8
Land Based Systems - Rutland 504 efurl
Fig.11
Fig.12

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Batteries
Leisure/Deep Cycle batteries are specifically designed
for good performance in terms of charge/discharge
cycles. Batteries are an important part of the
renewable energy battery charging system and should
be sized according to the load requirements and
provide at least 3 days reserve capacity. This will
reduce cycling, prolong the life of the battery and
ensure system reliability during periods of low wind.
xPermanent connections should always be made to the
battery terminals. Never use crocodile clips or similar
devices. Battery terminals should be well greased with
petroleum jelly or similar.
xWe strongly recommend that one of the charge
regulators available from Marlec is fitted to prevent
batteries becoming overcharged in strong winds and
during low energy consumption periods. A regulator is
essential where gel and sealed batteries are used.
xBatteries may be linked as shown in the Fig 13. It is
essential to observe polarity as follows:
Red is + Positive Black is - Negative
Batteries in parallel to increase
ampere hours (Fig.13).
Note : Batteries must not be joined
in series as this will increase the
voltage rating
12v
60Ah
12v
60Ah
Total = 12v
120Ah
1440Wh
Fig 14 Cable Size
Cable
Run (m)
(mm²) SWG AWG
0-20 2.5 15 13
21-30 413 11
31-45 611 9
46-80 10 9 7
Cable Specification
The cable used for connection of the Wind charger to
the batteries should be in accordance with Fig 11. The
use of a smaller cable than recommended will reduce
the performance of the charging system.
Cable and connectors are available from your dealer or
the manufacturer.
Further System Requirements

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Specification and Performance
Guideline Performance Curve
Note : The curve shown below is for clear, non-turbulent wind conditions; this may not be
achieved in some installations. Refer to the section on Siting to optimise performance at your
site. Wind speeds are in situ of the turbine and may not reflect those measured at mast top or
those reported by the Met. Office.
0.0
1.0
2.0
3.0
4.0
5.0
6.0
0 5 10 15 20 25 30 35 40
Windspeed (Knots)
Chargeinto12vbattery(Amperes)
WINDSPEED CONVERSION:
MPH = KNOTS x 1.15
M/S = KNOTS x 0.515

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Maintenance and Troubleshooting
Inspection and Maintenance
The Rutland 504 requires no scheduled maintenance but an annual inspection should be
carried out to monitor the general condition of the system to ensure the electrical and
mechanical integrity and safety of the system.
WARNING! Before inspection, the turbine should either be lowered to the ground or tied to
prevent the generator from turning. To stop the generator from turning proceed as follows:
1. Turn the wind generator out of the wind (180°) using the tail. A hole is provided in the tail
fin to assist in this. The generator will eventually slow down.
2. Tie a blade to the mounting pole to prevent it from rotating.
Whilst the generator is stationary, the following routine checks should be performed:
1. Check all nuts, bolts and screws for tightness.
2. Check the yaw axis for free rotation.
3. Check tower assembly for condition.
4. Check the tension of the guy wires if applicable. The tension of guy wires should be checked
frequently during the first year.
5. The unit can be wiped with a mild detergent and rinsed with water to remove
dirt and debris.
Note : The Wind charger is designed for continuous running, this achieves maximum resistance
to water ingress. Should the unit be restrained for any extended period it is recommended that
it be covered or removed to a dry location.
Trouble Shooting
In the unlikely event that your Rutland 504 should develop a defect, the turbine should first be
tied to prevent the blades from turning to perform the static tests below. (Follow the procedure
described in the Inspection and Maintenance section). It will be necessary to let it run for the
tests to check for power production.
1. Read the 12 Steps Quick Start Guide and Up and Running sections and be satisfied that
your system complies.
2. Is there sufficient wind? The Rutland 504 needs 5 knots wind speed to start charging. The
wind speed across the turbine blades may be greatly reduced in a marina or built-up area
compared with the reading on a masthead anemometer or weather reports.
3. Static Tests:
x Is the battery in good condition? Check the voltage and electrolyte level of each battery.
xCheck electrical continuity throughout the system, especially corrosion and poor
connections in cable joins and connector blocks.

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4. Running Tests:
xCheck for power output from the windcharger following this procedure:
ASet a digital multi-meter to DC Amps, scale of up to 5A or less if possible. Connect the
meter positive (+) probe to the wind gen output positive cable and the meter negative (-) to
the regulator input positive. Provided there is sufficient wind there should be a current
reading. This establishes that power is being delivered.
B Using the same multi-meter setting as above measure between the “regulator to battery” +
and the battery +. Provided there is sufficient wind there should be a current reading. This
establishes if power is passing through the regulator.
C If both above are unsuccessful set the multi-meter to DC Volts. Disconnect the wind
generator from the regulator and connect the meter + to the wind gen + and the meter – to
the wind gen -. Provided there is sufficient wind there should be a variable voltage reading
according to the speed of the wind seen at the wind turbine. This will establish if the wind
generator is able to deliver power or not.
D If tests A and C are successful but test B fails to produce results connect the wind gen
directly to the battery. Set the digital multi-meter to DC Amps and measure power
between the wind gen + and the battery +. If a reading is measured, providing there is
sufficient wind, then the regulator is faulty.
E If the wind turbine fails to deliver any current or open circuit V reading undertake the further
tests below.
5. Mechanical inspection. It may be necessary to remove the Wind charger from its pole for
the following tests.
A Check the brushes and slip ring for wear or damage.
xTo inspect the brushes, remove the tail fin and the plastic nacelle.
xThe brushes can be inspected by removing the caps from the brush holders & withdrawing
the brushes.
xHeavy deposits on the slipping and reduced power indicate a possible reverse connection
to the battery. Clean the slipping with fine glass paper and fit new brushes.
B Check hub for free rotation with generator disconnected from battery.
xIf the hub does not rotate freely, check for a possible short circuit in the wiring.
xIf no wiring fault is found refer to your dealer or manufacturer.
If the above checks have identified a need for spare parts or failed to identify the problem you
should contact Marlec who can advise you of your nearest distributor in their world wide
network. In the first instance we recommend that you contact the company from whom the
product was originally purchased.
If in doubt, refer to your dealer or manufacturer.

Rutland 504 Windcharger Installation & Operation
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Français
Introduction
Félicitations pour votre achat d’une éolienne Rutland 504 ! Comme tous nos produits, elle a été
fabriquée avec le plus grand soin, dans notre usine certifiée ISO 9001. Pour obtenir pleine satisfaction
de votre éolienne Rutland 504, nous vous recommandons de lire entièrement ce manuel et de vous
familiariser avec son contenu avant de commencer l’installation ou de l’utiliser.
Principales caractéristiques et applications
x Conception aérodynamique pour une bonne prise au vent.
x Tourne avec peu de vent pour optimiser les performances même par vent faible.
x Matériaux de qualité pour une durée de vie optimale, une bonne résistance aux UV et aux
conditions climatiques.
x Permet de charger des batteries 12V.
x Modèle Rutland 504 : conçue pour fonctionner sur des bateaux ou temporairement sur des
camping-cars
x Modèle Rutland 504 efurl : conçue pour des applications terrestres, l’éolienne est dotée du système
électronique automatique « efurl » permettant de ralentir la turbine en cas de vent fort afin de
contrôler sa vitesse et de protéger son mécanisme.
Informations générales et mises en garde
x Le diamètre externe du mât ne doit pas être supérieur à 31.8mm, au moins sur les 50 derniers
centimètres. Ne pas utiliser de mât plus gros au risque de réduire le jeu nécessaire entre les pales et
le mât. En cas de vents forts, les pales risquent de heurter le mât et de s’endommager. Une pale
brisée provoque un déséquilibre capable d’entraîner des dégâts importants.
x Lorsqu’elle fonctionne, l'éolienne peu générer de l'électricité à haute tension, c’est pourquoi elle ne
doit pas tourner tant qu’elle n’est pas reliée à un régulateur ou à des batteries. Raccorder
directement l’éolienne à l’installation électrique peut provoquer des dégâts importants en raison de
la surtension. Pour éviter tout risque d’électrochoc, vous devez être constamment vigilant.
x Stopper l’éolienne – Cela peut s’avérer nécessaire avant d’intervenir sur les batteries. Dans la mesure
du possible, il est préférable de le faire lorsque le vent est faible. L’éolienne peut alors être ralentie
en orientant l’aileron contre le vent ce qui permet de l’immobiliser en l’attachant au mât avec une
corde. Éviter de l’immobiliser trop longtemps. Il est recommandé de la couvrir pour la protéger des
effets du climat ou de la déposer pour l’entreposer en lieu sec. Les régulateurs sont équipé d’un
interrupteur Marche/Arrêt.
x Entres autres éléments de sécurité, effectuer l’installation par temps calme.
x Aucune tentative de réparation ne doit être engagée tant que l'éolienne n'est pas immobilisée.
x L'éolienne est équipée d'aimants céramiques qui peuvent facilement être abîmés lors de leur
manipulation. Elle doit être maniée avec précaution durant le transport et le montage.
x Il est essentiel de respecter les polarités lors du branchement de l'éolienne ainsi que de tous les
autres composants du système électrique. Inverser les branchements endommagerait l'éolienne et
une installation incorrecte annulerait la garantie.

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x Vents forts – Par vents forts, la sécurité thermique intégrée peut stopper l’éolienne pour
l’empêcher de surchauffer. Dans ce cas, l’éolienne ne produit plus d’électricité et sa vitesse de
rotation peut augmenter, le temps nécessaire au refroidissement. Elle se remet automatiquement
en marche lorsque la température a baissé. Si les vents forts persistent et plus particulièrement par
temps chaud, vous verrez ces cycles se répéter. S’il vous est possible d’accéder à l’éolienne en toute
sécurité, il est préférable de la bloquer temporairement.
x L’éolienne Rutland 504 est conçue pour une utilisation sur des bateaux à voiles ou certaines
applications terrestres. L’éolienne Rutland 504 efurl doit être utilisée dans des zones de vents forts
permanents ou des utilisations terrestres. Lorsque des vents d’orage sont annoncés, l’éolienne peut
être immobilisée pour prévenir les risques d’usure et de casse. Notez bien que le non respect de ces
recommandations fabricant entraine l’invalidation de la garantie produit au cas ou l’éolienne serait
endommagée par des vents forts.
En cas de doute, se référer à votre revendeur, à un ingénieur compétent en électricité ou au
fabricant.
1 x Nacelle contient
l'Assemblée de
Windshaft
1 x Cône avant
+ 3 vis de fixation
1 x Adapteur de
Poteau
Sécurité Turbine - Les lames
intégrant la bague extérieure
ne doivent pas être altérés ou
modifiés.
Tail Fin montage
avec 2 x M6 x 12
Hex. Tête de vis,
rondelles à ressort
et des rondelles
plaine.

Rutland 504 Windcharger Installation & Operation
Doc No: SM-150 Issue C 17.03.14 20 Marlec Eng Co Ltd
Guide d’installation en douze étape
1. Choisir un emplacement dégagé pour que l’éolienne soit exposée au vent sans aucune
obstruction. A bord d’un bateau, la monter au minimum 2,5 m au-dessus du pont et sur
terre à une hauteur de 4 à 6 m minimum. Lire le chapitre « Choix de l’emplacement ».
2. Prévoir un mât de 31.7 mm de diamètre intérieur et de 38.1 mm maximum de diamètre
extérieur, au moins sur les 50 derniers centimètres, pour prévenir tout risque de dégâts et
effectuer un montage conforme aux exigences de la garantie.
3. Monter un régulateur, choisi dans la gamme proposée par Marlec, sur un plan vertical et à
proximité des batteries. Suivre les instructions de montage fournies avec le régulateur.
4. Le cas échéant, percer les trous de fixation sur le mât et fixer l’éolienne au mât. Voir le
chapitre « Assemblage et installation de l’éolienne ».
5. Choisir un câble adéquat à deux conducteurs pour relier l’éolienne au régulateur. Jusqu’à
20 m de longueur, choisir un câble d’une section de 2,5 mm². Pour relier le régulateur à la
batterie, un câble de 4 mm² est nécessaire. Pour d’autres longueurs, se reporter au chapitre
« Type de câble ».
6. Passer le câble dans le mât (cela peut se faire au sol, avant de dresser le mât).
7. Fixer l’aileron et le cône avant sur l’éolienne, à l’aide des fixations fournies.
8. Utiliser le bloc de connexion fourni pour raccorder le câble passé dans le mât au câble sur
l’éolienne. Protéger la connexion avec du ruban isolant. Vous pouvez aussi utiliser une prise
Nous recommandons d’effectuer une boucle et de la fixer afin de diminuer la contrainte sur
la connexion.
9. Pousser les câbles à l’intérieur du mât avec précaution, et poser l’adaptateur dans le mât.
Aligner les trous de fixation et sécuriser le montage avec les rondelles et les vis fournies.
Serrer en utilisant la clé Allen également fournie. Empêcher la turbine de tourner à vide.
10.Monter le régulateur à proximité de la batterie et suivre rigoureusement toutes les
instructions ainsi que la séquence de branchements pour raccorder l’éolienne aux
batteries.
11.L’éolienne ne doit en aucun cas pouvoir fonctionner sans être raccordée à la batterie,
s’assurer que la connexion soit permanente.
12.Dresser et fixer le mât. L’éolienne est maintenant prête à fonctionner. Effectuer les
vérifications (en quatre points) indiquées au chapitre « Dressage et mise en service de
l’éolienne ». Les « Informations générales et mises en garde » énoncées ci-dessus doivent
également avoir été intégrées.