Masterflex I/P 77410-10 User manual

1
®
®
OPERATING MANUAL:
PUMP DRIVES
pages 1-10
MODE D’EMPLOI:
ENTRAÎNEMENTS
DE POMPES
F1-F10
BETRIEBSANLEITUNG:
PUMPENANTRIEBE
D1-D10
MANUAL DE FUNCIONAMIENTO:
MOTOR DE BOMBAS
E1-E10
MANUALE DI ISTRUZIONI:
UNITÀ DI
CONTROLLO POMPA
T1-T10
77411-00 pump drive
Cole-Parmer Instrument Co.
1-800-MASTERFLEX (627-8373) (U.S. and Canada only)
11 [phone] (Outside U.S.) ● [phone] (Local) ● www.masterflex.com
Barnant Company
1-800-637-3739 (U.S. and Canada only)
11 [phone] (Outside U.S.) ● [phone] (Local) ● www.barnant.com A-1299-1037
Edition 02
Model Nos.
N° de modèle
Modellnummer
Número de modelo
Modello nº
77410-10
77411-00

TABLE OF CONTENTS
Title
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
CONTROL/DISPLAY FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
SETUP AND DRIVE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Automatic Start Enable/Disable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
REMOTE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Remote Control Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Internal / External Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
TROUBLESHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Replacement Parts and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
TECHNICAL ASSISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
SAFETY PRECAUTIONS
WARNINGS: No user serviceable parts inside. Do not remove covers.
Refer servicing to your dealer.
Tubing breakage may result in fluid being sprayed from pump.
Use appropriate measures to protect operator and equipment.
Turn drive off before removing or installing tubing. Fingers or
loose clothing could get caught in drive mechanism.
To avoid electrical shock, the power cord protective grounding
conductor must be connected to ground. Not for operation in
wet locations as defined by EN 61010-1.
CAUTIONS: Do not stack drives. Keep 3" minimum distance around
and above drive for proper cooling.
2
®
®
WARNING: PRODUCT USE LIMITATION
This product is not designed for, nor intended for use in, patient-
connected applications, including, but not limited to, medical and dental
use, and, accordingly, has not been submitted for FDA approval. If drive
is used in a manner not specified in this manual the protection provided
by the equipment may be impaired.

3
®
®
INTRODUCTION
The brushless drive controls the speed of Masterflex®I/P®pump heads to provide variable flow rates
from 0.2 to 17 L/min (0.06 to 4.5 gallons/min). Achieve up to 26 LPM (7 GPM) with two stacked Standard
or EASY-LOAD®I/P®pump heads. One Masterflex®High-Performance I/P®pump head may be driven.
CONTROL/DISPLAY FUNCTIONS
Press keys to activate function.
A
B
C
A
D
B
C
A. STOP/START—Start/Stop pump.
B. DIRECTION—To change motor direction.
C. SPEED—Selects output speed from 5 to 100% Full Scale (33 to 650 RPM). Clockwise rotation increases speed.
D. INT/EXT—(Model 77411-00 only) INT for internal control; EXT for remote current or voltage control.
77410-10
Figure 1
77411-00

4
®
®
Speed Setting I/P®26 I/P®73 I/P®82 I/P®70 I/P®88 I/P®89
10% 0.4 LPM 0.8 GPM 1.3 LPM 0.8 LPM 1.3 LPM 1.7 LPM
0.11 GPM 0.21 GPM 0.35 GPM 0.21 GPM 0.35 GPM 0.45 GPM
20% 0.8 LPM 1.6 LPM 2.6 LPM 1.6 LPM 2.6 LPM 3.4 LPM
0.22 GPM 0.42 GPM 0.70 GPM 0.42 GPM 0.70 GPM 0.90 GPM
30% 1.2 LPM 2.4 LPM 3.9 LPM 2.4 LPM 3.9 LPM 5.1 LPM
0.33 GPM 0.63 GPM 1.05 GPM 0.63 GPM 1.05 GPM 1.35 GPM
40% 1.6 LPM 3.2 LPM 5.2 LPM 3.2 LPM 5.2 LPM 6.8 LPM
0.44 GPM 0.84 GPM 1.40 GPM 0.84 GPM 1.40 GPM 1.80 GPM
50% 2.0 LPM 4.0 LPM 6.5 LPM 4.0 LPM 6.5 LPM 8.5 LPM
0.55 GPM 1.05 GPM 1.75 GPM 1.05 GPM 1.75 GPM 2.25 GPM
60% 2.4 LPM 4.8 LPM 7.8 LPM 4.8 LPM 7.8 LPM 10 LPM
0.66 GPM 1.26 GPM 2.1 GPM 1.26 GPM 2.1 GPM 2.70 GPM
70% 2.8 LPM 5.6 LPM 9.1 LPM 5.6 LPM 9.1 LPM 12 LPM
0.77 GPM 1.47 GPM 2.45 GPM 1.47 GPM 2.45 GPM 3.15 GPM
80% 3.2 LPM 6.4 LPM 10 LPM 6.4 LPM 10 LPM 14 LPM
0.88 GPM 1.68 GPM 2.8 GPM 1.68 GPM 2.8 GPM 3.60 GPM
90% 3.6 LPM 7.2 LPM 12 LPM 7.2 LPM 12 LPM 15 LPM
0.99 GPM 1.89 GPM 3.15 GPM 1.89 GPM 3.15 GPM 4.05 GPM
100% 4 LPM 8 LPM 13 LPM 8 LPM 13 LPM 17 LPM
1.1 GPM 2.1 GPM 3.5 GPM 2.1 GPM 3.5 GPM 4.5 GPM
AUTOMATIC START ON/OFF (Internal mode only)
Press and hold DIR on power-up. After five (5) seconds, display will read “ON” (factory default) or “OFF”. Hold the
DIR key for an additional 3 seconds and the display will toggle to the other option every 3 seconds. Release the
DIR key when the desired mode is being displayed. After releasing the key, “ON” or “OFF” will remain displayed
for about 3 seconds and then the normal power-on sequence will begin. When “ON” is selected, drive will start
automatically at power-up if it was running when powered down.
SETUP AND DRIVE OPERATION
1. Attach any external control connections. (Model 77411-00 only)
2. Mount pump head and load tubing (see pump head manual).
NOTE: The High-Performance I/P®pump is mounted with the tubing to the left. The Standard I/P®pump is
mounted with the tubing up. The Easy-Load®I/P®pump is mounted with the occlusion bed up.
3. Turn drive on.
4. Select INTernal or EXTernal operation. (Model 77411-00 only)
5. Select pump DIRection (clockwise or counter-clockwise).
6. Press STOP/START key to begin pumping.
7. Adjust speed (listed flow rates are for reference only. Flow will vary with pressure, tubing, viscosity, and time):
NOTE: While in INTernal mode, drive will automatically restart after a brownout or power out condition unless
operator changes default setting. If speed is being controlled by an external signal, drive will automatically
restart with a non-zero speed command.

5
®
®
REMOTE CONTROL (Model 77411-00 only)
●Selectable input (4–20 mA, 0–10V DC )
●±0.5% linearity control
●±50V common mode range with respect to earth ground
●Internal & External START/STOP; External CW/CCW via contact closure
REMOTE CONTROL SETUP
1. Place the power switch in the off position.
2. Connect the cable from the external remote control to the mating receptacle on the rear panel.
3. Select operation from front panel potentiometer, external 4-20mA current source, or external
0-10 V voltage source as follows:
a. Press and hold the INT/EXT control for approximately 5 seconds until the present
setting of the speed source is displayed.
b. Continuing to hold the INT/EXT control will cause the display to cycle through the three choices:
“4.20” indicating the 4-20 mA input, “0.10" indicating the 0-10 V input, or “Pot” indicating that the
Speed Input Potentiometer will be used. When the key is released, the programmed choice will
remain on the display for approximately 3 seconds as confirmation of the speed source choice
made before returning to normal operation.
4. To adjust the voltage or current scaling for other than zero to full scale:
a. Press and hold the INT/EXT control (approximately 5 seconds) until the external speed
source is displayed. (“4.20”, “0.10”, or “Pot”)
b. Release the INT/EXT control and press the DIR control before the external speed
source disappears from the display.
c. The display will show “Lo” for about 3 seconds and then flash the current speed setting for the low set
point (4 mA or 0 V). To change this setting, adjust the Speed Control Potentiometer to the percent of full
speed desired. To make no change, press the DIR control a second time.
d. After pressing the DIR control the second time, the display will show “Hi” and then flash
the high (20 mA or 10 V) speed set point. This can be changed by adjusting the Speed
Control Potentiometer, or left as is by pressing the DIR control again.
e. The third press of the DIR control returns the drive to normal operation.
NOTE: The 4-20 mA input, the 0-10 V input, and the 4-20 mA output are not scaled separately.
INTernal / EXTernal Operation
1. The EXTernal mode of operation enables the PUMP READY output, the EXTERNAL START/STOP, EXTERNAL
CW/CCW, 4-20 mA, and 0-10 V inputs, while disabling the INTERNAL START/STOP input (e.g. footswitch) and
front-panel DIR and START controls. The pump speed is determined by the programmed choice of 4-20 mA,
0-10 V, or front panel potentiometer inputs. The front panel STOP/START control overrides the EXTERNAL
START/STOP input to stop the drive.
2. In the INTernal mode of operation, either the INTERNAL START/STOP input (e.g. footswitch) or the front panel
STOP/START control can start or stop the drive at the speed set by the front-panel SPEED POT.

6
®
®
12
3456
78910
12 13 14 15
16 17 18
11
RED/YELLOW
BLUE
GREEN
GREY
YELLOW
WHITE
ORANGE
3
BLACK
BROWN
VIOLET N.C.
N.C.
PINK
RED/GREEN
RED/BLACK
PUMP READY
N.O. CONTACT
EXTERNAL
START/STOP EXTERNAL CW/CCW INTERNAL START/STOP
RED
(RESERVED) N.C.
TAN
(RESERVED)
+++
–––
OUTPUT
4-20mA
INPUT
0-10V
INPUT
4-20mA
NOTE: Colors are those of Remote Cable.
Catalog number 77300-32
PUMP READY
N.C. CONTACT
Figure 2

7
®
®
TROUBLESHOOTING AND MAINTENANCE
FUSE REPLACEMENT
1Place the power switch in the off position.
2Disconnect the AC power input line cord from the attached line and receptacle.
3Remove and check the fuse and replace if defective
4Reconnect the AC power input line cord to the receptacle.
Figure 3
A. T6.3A Fuse (CAUTION: Do not substitute.)
B. External receptacle for remote control
C. IEC 320 Power cord
D. Power switch
ABCD
TROUBLESHOOTING
SYMPTOM CAUSE REMEDY
AMotor does not rotate ANo power 1Check fuse and replace if defective (Fig. 3)
Display does not light 2Check that unit is plugged into a live line
3Check connection of power cord
4Check the line cord for continuity and replace if defective
5Return for servicing
BMotor does not rotate B1 Defective remote 1Place power switch in off position
Display lights control 2Check that remote cable connector is inserted fully
into the receptacle (Fig. 2 and 3)
3If motor still does not rotate, select INTernal with
the INT/EXT control and press the STOP/START
control (Fig. 1)
4If the motor rotates, replace the remote control with
similar unit. If motor does not rotate, return drive
for servicing
B2 INT/EXT control 1Check that the INT/EXT control is set to INT for
not properly set operation with front panel control or to EXT for with
operation remote control (Fig. 1)
2If motor still does not rotate, return for servicing
Troubleshooting continued on page 8

8
®
®
TROUBLESHOOTING (Continued)
If an error message is displayed, refer to the following list for possible corrective actions you can take.
If these do not correct the problem, contact your dealer.
ERROR MESSAGE CAUSE REMEDY
“Err 2” Motor over-speed 1Clear by pressing any key
2Check for proper tube loading and pump operation
3Return unit for repair if the error persists
“Err 3” Overload 1Clear by pressing any key
“Err 5” 2Check for proper tube loading and pump operation
“Err 12” 3Return unit for repair if the error persists
“Err 7” Bad data Operator 1Clear by pressing any key
parameters set to 2Reprogram operator parameters
default values 3Return unit for repair if the error persists
“Err 10” Voltage out of range 1Clear by pressing any key
“Err 11” 2Check that AC line voltage is within specified
voltage ranges
3Return unit for repair if AC line voltage is correct
and the error persists
“Err 13" Over temperature 1Check for heat sources or obstructions to cooling
“Err 14" 2Check for proper tube loading and pump operation
3Allow unit to cool Clear by pressing any key
4Return unit for repair if no cause for overheating
is found and the error persists
All other errors Internal error or failure 1Clear (if possible) by turning power off and on
2Return unit for repair if the error persists
CLEANING
Keep the drive enclosure clean with mild detergents. Do not immerse.
REPLACEMENT PARTS & ACCESSORIES
77500-24 Fuse—T6.3A 5 x 20 mm
07595-43 Footswitch
77300-32 Remote control cable, 25 ft (7.62 m)

9
®
®
SPECIFICATIONS
OUTPUT
Speed: 33 to 650 rpm
Torque output, maximum:
Continuous 540 oz-in (39 kg-cm) @ 25°C Ambient
380 oz-in (27 kg-cm) @ 40°C Ambient
Start-up 960 oz-in (69 kg-cm)
Speed regulation:
Line ±0.25% F.S.
Load ±0.25% F.S.
Drift ±0.25% F.S.
Display: Three-digit, seven-segment LED
Remote outputs: Current speed output (4–20 mA @ 0–600 Ω)
(Model 77411-00 only) Pump ready output
(N.O. & N.C. contact closure, 1A @ 28V AC/DC)
INPUT
Supply voltage limits: Universal Input -
90 to 260 Vrms @ 50/60 Hz, Single Phase
Current, maximum 4.5A @ 115 Vrms, or 2.6A @ 230 Vrms
Remote Inputs: Internal & External START/STOP (Contact closures)
(Model 77411-00 only) External CW/CCW (Contact closure)
Voltage input (0–10V DC @ 10 kΩ)
Current input (4–20 mA @ 250 Ω)
CONSTRUCTION
Dimensions (L x W x H): 14.0" x 10" x 9.1" (35 cm x 25 cm x 23 cm)
Weight: 22 lb (10 kg)
Enclosure rating: IP55 per IEC 60529
ENVIRONMENT
Temperature, operating: 0 to 40°C (32 to 104°F)
Temperature, storage: –25 to 65°C (–13° to 149°F)
Humidity (non-condensing): 10 to 100%
Altitude: Less than 2000 m
Pollution degree: Pollution Degree 3
(Indoor use—sheltered locations)
Chemical resistance: Enclosure is painted steel
COMPLIANCE UL508C, CSA C22.2, No. 14
(For CE Mark):
EN61010-1 (EU Low Voltage Directive) and
EN61326 (EU EMC Directive)

10
®
®
TECHNICAL ASSISTANCE
If you have any questions about the use of this product, contact the
Manufacturer or authorized seller.
Cole-Parmer Instrument Co.
625 East Bunker Court
Vernon Hills, Illinois U.S.A. 60061-1844
1-800-MASTERFLEX (627-8373)
(U.S. and Canada only)
11-847-549-7600 (Outside U.S.)
847-549-4600 (Local)
FAX [phone] (U.S. and Canada only)
11-847-549-1700 (Fax outside U.S.)
www.masterflex.com
e-mail:[e-mail]
28W092 Commercial Ave.
Barrington, Illinois U.S.A. 60010-2392
1-800-637-3739 (U.S. and Canada only)
11-847-381-7050 (Outside U.S.)
847-381-7050 (Local)
FAX [phone] (Fax outside U.S.)
847-381-7053 (Local Fax)
www.barnant.com
e-mail:[email protected]