matson Infinite IR61224 User manual

IR61224BATTERYCHARGER

Revision Status
TopicRevision ChangeRev
Document Released20150210
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Contents
Revision Status...........................................................................................................................2
Safety...........................................................................................................................................4
General Information..................................................................................................................5
Operation....................................................................................................................................7
Error Codes..............................................................................................................................10
Warranty...................................................................................................................................11
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Safety
This manual contains important safety and operating instructions for the IR61224 Battery Charger.
Read this manual carefully before using.
Consider ALL safety, warning and caution instructions carefully.
Warning
1. The battery charger is intended for use by adults and should not be operated by children
2. It is designed for use in dry and protected environments. DO NOT expose to the elements i.e. rain,
dust, etc.
3. This charger is for 6, 12 and 24 Volt use only. DO NOT exceed ratings nominated in the specications
for the charger described in this manual.
4. The IR61224 charger range requires an earthed 240Volt mains power supply
5. Disconnect from the 240Volt mains power supply before making connections and/or disconnecting
clamps from the battery.
6. When disconnecting power, pull by the plug - DO NOT pull on the power lead.
7. Do not attempt to use charger if it is damaged or faulty
8. DO NOT charge non-rechargeable batteries
9. Always check the manufacturers recommended charge rates and voltage specications for the battery
prior to charging
10. DO NOT attempt to charge or jump start a frozen lead-acid battery
11. Only use attachments supplied with the charger - failure to do so may result in personal injury or
equipment damage or void warranty
12. Dispose of faulty batteries in an environmentally responsible manner
Avoid contact with battery acid - it is highly corrosive, causing burn injuries and equipment
damage.
Wear safety glasses to prevent eye injuries.
If acid contacts eyes - ush immediately with cold water for 10 minutes, and seek medical
attention
Wear protective clothing to prevent acid contacting the skin.
If battery acid contacts skin - wash immediately with soap and fresh water.
Remove all jewellery and personal metal items when working with a lead-acid batteries.
• A lead-acid battery can generate explosive gases during normal battery operation. To reduce
risk of explosion, follow these instructions, those of the battery manufacturer and of any
equipment being used in vicinity of battery
• Use the jump start in a well ventilated area. DO NOT operate in the vicinity of ammables
such as petrol etc. Do not allow sparks or ame near the battery
• Short circuiting the contacts can generate a spark, creating a potentially explosive situation -
take care with tools and components
• Never smoke while working with a lead-acid battery.
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General Information
Features
The Matson INFINITE IR61224 is a fully automatic 7 stage battery charger.
The INFINITE IR61224 charger:
• Prevents the battery from overcharging and consequent damage
• Can be connected to the battery indenitely
• Are programmable for different battery types including GEL, AGM, Deep Cycle, Sealed Lead Acid
and Calcium batteries
• Has variable Voltage outputs
• Has a unique inbuilt diagnosis program. On connection to the battery, the charger automatically
diagnoses the battery condition and changes its charge rate and charge stages accordingly. This optimises
charging conditions and extends battery life
• Is housed in a robust aluminium case
• Has a LED display for: voltage, current, battery capacity & alternator %
• Has electronic touch-button controls
• Has a desulphation stage
• Uses high frequency charging for efciency
• Incorporates polarity protection
• Prevents output leads from sparking due to reverse connection or short circuit
• Has over temperature protection - internally fan cooled with a set cut off point for additional safety
• Has over current protection - charger automatically reduces current for optimum battery condition.
• The IR61224 does NOT have a memory function.
• After a power loss, the BATTERY VOLTAGE reverts to the default setting - 12VDC
• BATTERY TYPE reverts to the default setting - Flooded
Specifications
IR61224Model
7Charging Stages
240VAC, 50HzInput
6/12/24 Volt DC SelectableOutput Voltage
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IR61224Model
6/12 Volt, 2/10/20 Amp. SelectableOutput Current
24 Volt, 2/5/10 Amp. Selectable
1.5 VoltMin. Start Voltage
Charge Control
High Frequency Pulse Charge (DEPENDENT ON DIAGNOSIS)Desulphation
YesSoft Start
24 Volt12 Volt
6 VoltCharge Rates
• Flooded - 28.6v• Flooded - 14.7v
• Flooded - 7.2v
•• Gel - 28.2vGel - 14.1
• Gel - 7.05v
• Calcium - 15.1v
Constant voltage with automatic Amperage controlAbsorption
AutomaticEqualization
Automatically detects faulty batteries. Error codes indicate faultAnalysis / Fault Find
When selected - indicates alternator is functioning correctlyAlternator Function
24V @ 27.4V12V @ 13.7V6V @ 6.8VFloat
NoReboot
Features
AluminiumCase Construction
YesFan Cooled
NoPermanent Mount
2.4kgWeight
246 x 146 x 50mm (LxWxH)Dimensions
12 MonthsWarranty
Battery Size / Type
10 - 240 Ah ChargeSize
2 - 400 Ah Maintain
150 - 800 CCA Charge / Maintain
Storage, Deep Cycle and Automotive and IndustrialType
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Operation
Front Panel Indicators
BATTERYTYPE
Press to select. Selection cycles through FLOODED / GEL / CALCIUM
Red LED indicates type selected
BATTERY VOLTAGE
Press to select. Selection cycles through 6V / 12V / 24V
Red LED indicates voltage selected
CHARGE RATE
Press to select. Selection cycles through 2A / 10A / 20A. NOTE: If 24V is selected - the selections are
2A / 5A / 10A
Red LED indicates charge rate selected
• 2A - Slow charge - recommended for optimal battery condition. e.g. A 100Ah charges in approx 20
hours
• 10A - Intermediate charge - e.g. A 100Ah charges in approx 10 hours
• 20A - Boost charge - e.g. A 100Ah charges in approx 5 hours
These times are a guide only - charge rates will vary depending on a number of conditions.
You can switch between charge rates during the charge process. The charge rate
automatically adjusts to the present charge level
DISPLAY MODE
Press to select. Selection cycles through BATTERY % / VOLTAGE / CURRENT / ALTERNATOR %
Red LED indicates mode selected
• BATTERY % - % of charge in the battery
• VOLTAGE - Voltage of the battery being charged
• CURRENT - Current (amperage) going into the battery being charged
•ALTERNATOR % - You can only select ALTERNATOR % Mode when the clamps are NOT connected
to a battery
CHARGED LED
Green LED - lit when battery is fully charged
CHARGING LED
Amber LED - lit when battery is being charged
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DIAGNOSIS LED
Red LED - lights when charger is turned on and stays on until clamps are connected
EQUALIZING LED
Green LED - lights when the charger detects less than 8 volts in the battery being charged. The charger
equalizes each cell until the battery reaches a minimum charge level - approximately 2.1 volts per cell.
Charging A Battery
1. Turn the charger ON by connecting it to 240VAC mains power
2. Press BATTERY TYPE to select the required battery chemistry
3. Select BATTERY VOLTAGE - 6 / 12 / 24 volts
4. Select CHARGE RATE required
• If charging a battery in a vehicle, ensure cables are removed from any rotating or
crush hazards.
• Conrm the vehicle is negative earth - vehicle chassis.
5. Attach the black / negative -clamp to the negative terminal of the battery
6. Attach the red / positive +clamp to the positive terminal of the battery
7. There is a 30 second delay between connecting the clamps and switching to charge and CHARGING
LED illuminating
8. Once charging has started, press the DISPLAY MODE button to cycle between the BATTERY % /
VOLTAGE / CURRENT status of the battery being charged
9. Green CHARGED LED lights when the battery is fully charged and displays FULL on the display
10. When fully charged, you can either
• Leave the charger connected and it operates in a maintenance mode, or
• Disconnect as follows
11. Turn the charger OFF at mains power
12. Disconnect the red / positive +clamp from the battery positive terminal
13. Disconnect he black / negative -clamp from the battery negative terminal
Alternator Function
Alternator function can only be selected when the clamps are NOT connected to a battery.
1. Turn the charger ON
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2. Press DISPLAY MODE to select ALTERNATOR %
3. Connect the RED DC clamp from the charger to the Positive (+) battery post and the BLACK DC
clamp from the charger to the Negative (-) battery post.
4. Start the engine and rev the motor -
• If alternator is working correctly, display indicates a value higher than 50
• If the display indicates less than 50 - the alternator is not performing as designed and requires
checking by a qualied technician.
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Error Codes
Troubleshooting
CommentFault / ConditionLED / Error Code
LED stays ON until clamps are
connected
Charger is diagnosing battery
condition
DIAGNOSIS LED lit
Battery is chargingCHARGE LED lit
Battery is fully charged and
operating in oat mode
CHARGED LED lit
Charger is equalizing the charge
across ALL battery cells
EQUALIZING LED lit
Replace batteryBad cells in batteryF01
Bad cells in battery - replace
battery
Charge time exceeds 48 hoursF02
Check clamps for correct polarityReverse connectionF03
Charger starts again when
temperature drops. Ensure charger
vent is not covered
OverheatingF04
Battery cannot be efciently
charged - replace battery
Aging batteryF05
Set correct charge rate voltageIncorrect voltage settingF06
Standby - awaiting input / settings00
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