McCrometer Ultra Mag User manual

Ultra Mag
Electromagnetic Flow Meter
Installation, Operation and
Maintenance Manual
30125-70 Rev. 1.0
November 18, 2021
for use with Procomm GO Converter

30125-70 Rev. 1.0 | 18NOV2021
Page ii
Contents
SAFETY.....................................................................................1
Safety Symbols And Warnings ...........................................................1
Safety Warnings ........................................................................1
1.0 INTRODUCTION .......................................................................2
1.1 Description .....................................................................2
1.2 Uncrating.......................................................................2
1.3 Serial Numbers..................................................................2
2.0 PREPARING FOR A NEW INSTALLATION .................................................3
2.1 Pipe Run Requirements..........................................................3
2.2 Meter Mounted Converter Location ..............................................3
2.3 Remote Mount .................................................................3
2.4 Positioning and Orienting the Sensor.............................................4
3.0 FLOW METER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
3.1 Wafer Style Meter Installation....................................................5
3.2 Flanged Meter Installation .......................................................5
3.3 Remote Mount Installation.......................................................5
4.0 REMOTE MOUNT CONVERTER INSTALLATION ...........................................6
4.1 Mounting the ProComm GO Converter............................................6
4.2 Installing Cables through Cable Glands and Conduit...............................6
5.0 CONVERTER WIRING AND CONNECTION ................................................7
5.1 External Output Connectors .....................................................7
5.2 Cable Gland Assignment for Wiring Harnesses ....................................8
5.3 Terminal Block Diagram and Grounding Lug ......................................8
5.4 Wiring Diagrams ................................................................9
5.5 Optional Smart Output Hook Up ................................................10
6.0 GROUNDING AND ELECTRICAL INTERFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
6.1 Sensor Grounding Methods .....................................................11
7.0 QUICK CONNECT CABLE ENDS (OPTIONAL).............................................13
8.0 OPERATION..........................................................................14
8.1 General........................................................................14
8.2 Activating the Display ..........................................................14
8.3 Converter Boot.................................................................14
9.0 CONVERTER CONFIGURATION.........................................................15
10.0 ERROR MESSAGES FOR TROUBLESHOOTING ...........................................15
11.0 REPLACEMENT PARTS ................................................................16
12.0 BATTERY REMOVAL AND INSTALLATION ...............................................17
13.0 SPECIFICATIONS, WEIGHTS, AND DIMENSIONS .........................................21
13.1 Flow Meter Specications.......................................................21
13.2 Flow Meter Dimensions and Weights ............................................23
13.3 ProComm GO Converter Specications ..........................................25
13.4 ProComm GO Converter Dimensions ............................................26
14.0 RETURNING A UNIT FOR REPAIR .......................................................27
WARRANTY................................................................................28

30125-70 Rev. 1.0 | 18NOV2021
Page 1
SAFETY
SAFETY
Safety Symbols And Warnings
Throughout this manual are safety warning and caution information boxes. Each warning and caution box will be identied
by a large symbol indicating the type of information contained in the box. The symbols are explained below:
Safety Warnings
When installing, operating, and maintaining McCrometer equipment where hazards may be present, you must protect
yourself by wearing Personal Protective Equipment (PPE) and be trained to enter conned spaces. Examples of conned
spaces are manholes, pumping stations, pipelines, pits, septic tanks, sewage digesters, vaults, degreasers, storage tanks,
boilers, and furnaces.
You must follow all state and local laws, as well as Occupational Safety and Health Administration (OSHA) regulations
concerning Personal Protective Equipment and conned-space entry. Specic requirements can be found in the OSHA
section of the Code of Federal Regulations: 29 CFR, 1910.132 - 1910.140, Personal Protective Equipment; and CFR Title 29, Part
1910.146, Permit-Required Conned-Spaces.
This symbol indicates important safety information. Failure to follow the instructions can
result in serious injury or death.
This symbol indicates important information. Failure to follow the instructions can result in
permanent damage to the meter or installation site.
!
!
!
!
WARNING!
Incorrect installation or removal of meters can result in serious injury or death. Read the instructions in
this manual on the proper procedures carefully.
WARNING!
Never enter a conned space without testing the air at the top, middle, and bottom of the space. The
air may be toxic, oxygen decient, or explosive. Do not trust your senses to determine if the air is safe. You
cannot see or smell many toxic gases.
WARNING!
Never enter a conned space without the proper safety equipment. You may need a respirator, gas de-
tector, tripod, lifeline, and other safety equipment.
WARNING!
Never enter a conned space without standby/rescue personnel within earshot. Standby/rescue
personnel must know what action to take in case of an emergency.
!
I

30125-70 Rev. 1.0 | 18NOV2021
Page 2
INTRODUCTION
1.0 INTRODUCTION
1.1 Description
Ultra Mag meters are available with integral or remote mount converters. Standard display features include forward,
reverse and net ow totalizers, ow rate, alarm monitoring, and automatic self diagnostics to ensure integrity. All data and
values are in selectable units of measurement. System compatibility is assured with a choice of current, pulse and serial
data. Please refer to the converter manual provided with your meter.
Ultra Mag operating parameters are set via the electronics keypad. The software features multilevel password protection
capability to prevent inadvertent program or setting changes. Data is stored in nonvolatile memory.
The anged end tube design permits use in a wide range of applications. The fabricated tube is stainless steel with steel or
stainless steel anges and incorporates the UltraLiner, an NSF approved fusion-bonded epoxy liner.
1.2 Uncrating
The shipping crate contains the following items:
Electromagnetic meter assembly with grounding wire attached
Converter cable (attached to meter)
Signal converter
Grounding rings
Ground wires (2)
User manuals for both the sensor and converter
Installation hardware (2”& 3” only)
Gaskets (4) (2” & 3”only)
When uncrating the Ultra Mag, any damage due to rough or improper handling should be reported to the transportation
rm and McCrometer. If for any reason it is determined that the unit or parts of the unit should be returned to the factory,
please contact McCrometer for clearance prior to shipment. Each unit must be properly crated to prevent any further
damage. The factory assumes no responsibility for equipment damaged in return shipment due to improper packaging.
1.3 Serial Numbers
The converter and sensor are supplied as a matched system.
Verify the meter serial numbers on both the converter and sensor
match. This will insure a properly calibrated system.
The tag on the side of the converter has the converter model
number, the converter serial number and the meter serial
number, which is calibrated to the converter. An example is
shown at right.
Figure 1. Converter serial number tag
IMPORTANT: Verify the meter serial numbers on both the converter and sensor match. This will insure a
properly calibrated system. The meter serial number is located on a plate on the body of the sensor, and
the converter serial number and the meter serial number are located on a label on the side of the converter.
Insure the meter serial number on the sensor and the converter tags match.
I

30125-70 Rev. 1.0 | 18NOV2021
Page 3
PREPARING FOR A NEW INSTALLATION
2.0 PREPARING FOR A NEW INSTALLATION
2.1 Pipe Run Requirements
The meter needs to be located a minimum distance before and after ow disturbances, such as elbows, pumps, partially
opened valves, and changes in pipe diameter. The uneven ow created by these obstructions can vary with each system.
The minimum distance is measured in pipe diameters (D). To ensure accuracy locate the sensor upstream and downstream
of ow disturbances as follows:
2" & 3" Wafer style meters 3D upstream / 1D downstream
4" - 48" Steel anged meters 2D upstream / 1D downstream
2.2 Meter Mounted Converter Location
Adjoining pipe must be adequately supported, and the area around the sensor should provide sucient drainage to
prevent ooding the converter or conduits.
The location chosen should provide room to read the display and be free from harsh electrical noise from adjacent
equipment, cables, R.F.I., or E.M.I. The signal converter should not be subjected to intense, prolonged sunlight and/or
vibrations. Unit should also be protected from heat.
2.3 Remote Mount
The signal converter may be installed in a desired location provided that free access is available to allow the display to
be viewed as required. The unit can be either wall mounted or panel mounted with masonry xings or nuts and bolts
respectively via the xing holes provided. The maximum distance between the meter and the converter is 25 feet. For
applications with extended lengths, consult factory.

30125-70 Rev. 1.0 | 18NOV2021
Page 4
PREPARING FOR A NEW INSTALLATION
Figure 2. Sensor orientation options
Flow direction
Vertical installation
In vertical pipe runs, the ow should be upward. In slurry application, a vertical
position ensures optimal distribution of solids under all ow conditions.
Less than full pipes
In pipes which may encounter less than a full pipe of uid,
the meter must be positioned in a trap to ensure that the
sensor is always completely lled with liquid.
Flow direction
Fluid level
Fluid level
2.4 Positioning and Orienting the Sensor
The following installation recommendations should be followed (see Figure 2 for installation diagrams):
Horizontal installation
In horizontal pipe runs, the meter should be installed so that the
junction box is vertical insuring the electrodes are positioned to
prevent coating by sediments or loss of electrode contact due to
air bubbles.
Flow direction

30125-70 Rev. 1.0 | 18NOV2021
Page 5
FLOW METER INSTALLATION
3.0 FLOW METER INSTALLATION
3.1 Wafer Style Meter Installation
Install the Ultra Mag between two anged end pipes. Hardware and gaskets are provided, but customers must supply the
anged pipe ends.
The ow meter may require grounding, depending on the environment they are being installed in. Refer to section 6.0 for
a full description of grounding methods that are available.
3.2 Flanged Meter Installation
Install the Ultra Mag ow meter inline between two anged end pipes. The ow meter may require grounding, depending
on the environment they are being installed in. Refer to section 6.0 for a full description of grounding methods that are
available.
3.3 Remote Mount Installation
You will need to prepare the location where you will install the remote converter. The location cannot be further from the
ow meter than the length of the 25’ cable. This must be planned in advance because the cable cannot be lengthened.
Doing so will alter the calibration accuracy between the meter and the converter and void the warranty.
Install the ow meter as described in section 3.1 or section 3.2. Mount the converter and connect the cable to the meter’s
junction box and the converter’s external connection. Figure 3 below shows an example of a remote mount installation
with an optional Smart Output connection.
NOTE
Nothing in this manual supersedes local codes.
I
NOTE
The ow of the medium should correspond to the direction shown by the arrow on the sensor.
I
I
Figure 3. Example remote mount conguration
See section 5.5
for connection
See section 5.4
for connection
AC or DC
power source
See section 5.4
for connection
IMPORTANT: The example shown above does not include grounding
installation. Depending on your requirements, the meter will need to be
grounded according to the methods shown in section 6.0.

30125-70 Rev. 1.0 | 18NOV2021
Page 6
REMOTE MOUNT CONVERTER INSTALLATION
4.0 REMOTE MOUNT CONVERTER INSTALLATION
Figure 4. Mounting converter to
solid surface
Figure 5. Compression ttings
Figure 6. Remote mount converter
with conduit pass-throughs
Attaching conduit directly to the enclosure may
introduce dangerous gasses and moisture into the
enclosure creating a dangerous condition, and will
remove the enclosure’s IP67 rating.
Damage caused by attaching conduit to the enclosure
or altering the enclosure in any way is not covered by
the warranty.
IMPORTANT: Do not cut or alter the cable length
on power or signal cables!
Connections to the sensor must be made with cable
supplied by McCrometer specically for that purpose. Do
not substitute the supplied cable with other types of cable,
even for short runs. For repairs or added lengths of cable, the
entire cable between the sensor and the converter must be
replaced. (Consult factory for replacement cable.)
!
I
4.1 Mounting the ProComm GO Converter
4.2 Installing Cables through Cable Glands and
Conduit
All electrical cables enter the converter through compression ttings or
optional customer-supplied conduit located on the side or bottom of the
converter (Figure 5 and Figure 6). Ensure that all compression glands are
properly tightened and all unused ttings are plugged so the case remains
sealed.
The power cable and wiring harnesses are each assigned specic cable
glands where they will pass through into the converter. See section 5.2
for cable gland assignment for wiring harnesses and section 5.4 for wiring
diagrams.
All cable compression glands must be properly tightened to prevent
moisture intrusion and maintain the IP67 rating. To insure IP67 rating, use
only round cable 0.24”to 0.47” in diameter.
Note: This applies to the remote mount converter only.
If possible, mount the converter in an electronics shed or environmental
enclosure. The sun shield should be oriented in a direction to reduce sun
damage and ensure readability.
Mount the converter to a solid surface using four bolts (Figure 4). This
electronic unit is rated IP67 for temporary ooding.

30125-70 Rev. 1.0 | 18NOV2021
Page 7
CONVERTER WIRING AND CONNECTION
5.0 CONVERTER WIRING AND CONNECTION
5.1 External Output Connectors
10-35VDC Power/4-20mA Output And Pulse Output
The ow meter has one dedicated port and two optional ports on the back side of the electronics enclosure. The dedicated
port (center) is used to download data logger information or for meter service and troubleshooting. The two optional ports
are for:
1. Optional 10-35 VDC power and 4-20mA output
2. Optional pulse outputs (ow volume and alarms)
3. AMI output
4. 100-240 VAC power
The ow meter is congured at the Factory for the optional outputs and requested by the customer at the time of order. The
external cables attach through a permanent cable gland (standard, Figure 7) or through a screw locking-type waterproof
connector (quick connect option, Figure 8).
Figure 7. Standard cable gland Figure 8. Quick connect
I
IMPORTANT:
When not in use, always keep the attached cap rmly screwed into the connector to insure a water-tight seal.
Also, keep the contacts in the cable connector clean and dry during assembly.

30125-70 Rev. 1.0 | 18NOV2021
Page 8
CONVERTER WIRING AND CONNECTION
5.3 Terminal Block Diagram and Grounding Lug
Port assignment
1 - Outputs
2 - Outputs
3 - Power
4 - Coils
5 - Electrodes
1
23
1
23
5
4
5.2 Cable Gland Assignment for Wiring Harnesses
Coils and electrodes
Grounding lug
Pulse / 4-20 mA outputs AMI outputs
Power
Figure 9. Meter mount view Figure 10. Remote mount view
Figure 11. Terminal blocks Figure 12. Grounding lug
See section 5.4 for wiring diagram for each terminal
block.

30125-70 Rev. 1.0 | 18NOV2021
Page 9
CONVERTER WIRING AND CONNECTION
5.4 Wiring Diagrams
Terminal Port Wire Color
8 4 Green/Yellow
11 4 Red
14 4 Yellow
Chassis Lug 4 Black
Terminal Port Wire Color
1 5 Green/Yellow
2 5 Pink
3 5 Black
4 5 Blue
Terminal Port Wire Color
23 1 Pink
24 1 Brown
25 1 Yellow
26 1 Gray
Terminal Port Wire Color
21 1 White
22 1 Green
Terminal Port Wire Color
Ground 3 Green
Negative 3 White
Load 3 Black
To complete AC power connection,
connect green ground jumper as
shown at left.
Terminal Port Wire Color
Negative 3 Black
Positive 3 Red
TERMINAL BLOCK ASSIGNMENTS
YELLOW
BLACK
ATTACHES TO
CHASSIS LUG
RED
GREEN / YELLOW
GREEN / YELLOW
PINK
BLACK
BLUE
GRAY
YELLOW
BROWN
PINK
GREEN
WHITE
Green jumper
WHITE
GREEN
BLACK
RED
BLACK
AC Power Harness
DC Power Harness
Coils Harness
Electrodes Harness
Pulse Output Harness
4-20 mA Output Harness

30125-70 Rev. 1.0 | 18NOV2021
Page 10
GROUNDING AND ELECTRICAL INTERFERENCE
5.5 Optional Smart Output Hook Up
The convertor comes pre-wired with an
interconnection that should readily connect to
most AMI transceivers. Where interconnective
devices are not mechanically compatible or where
non-standard wiring is encountered, the installer
can opt to remove the connector from the end of
the converter’s interface cable and make direct
connection via the wiring table shown at right.
(Figure 13)
• Signals and associated wire colors in the
McCrometer SmartOutput™ interface cable are
identied together in the top row of the table
at right.
• Corresponding wire colors for transceivers from
each compatible AMI vendor are identied in
the columns under the top row.
RED BLACK GREEN
Sensus Itron Badger Neptune Elster
31 Black Green Black Green Black
32 Red Black Red Black Green
33 Green Red Green Red Red
RED BLACK GREEN RED GREEN BLACK GREEN RED BLACK GREEN RED BLACK
Figure 13. AMI Interface Pinout
6.0 GROUNDING AND ELECTRICAL INTERFERENCE
Always ensure that the converter and the sensor are grounded (earthed) correctly. The grounding of the sensor and
converter ensures that the equipment and liquid have an equal potential. For most installations the quality of grounding
by the provided cabling assures the sensor is properly grounded and additional grounding of the sensor is not required.
However, in instances where this is not the case, i.e. the equipment and uid do not have an equal potential, such as where
the installation location and/or media is subjected to electrical interference, additional grounding steps may be required.
Consult an electrician experienced with instrumentation installations to determine if electrical interference is present.
NOTE: On meters installed on a line with cathodic protection it may be necessary to insulate the meter from the
line. Consult your cathodic protection vendor for instructions.
I
Information For Grounding Ring Installations
• Gaskets must be used on either side of the grounding ring to provide a proper seal on the anges. One
gasket is used on anges without a grounding ring.
• Rings & gaskets must align concentrically with the pipe so they do not obstruct or aect ow through the tube.
• The two grounding rings and four gaskets require an additional installation width of 0.375”.
I

30125-70 Rev. 1.0 | 18NOV2021
Page 11
GROUNDING AND ELECTRICAL INTERFERENCE
6.1 Sensor Grounding Methods
All Ultra Mag ow meter installations require minimum grounding with a 12-gauge ground wire to an earth ground.
Installation must conform to NEC requirements. Flanges on the Ultra Mag sensor have a non-conductive coating and may
not require grounding rings. For best performance, McCrometer can provide optional grounding rings for all sizes.
When installing into a PVC or plastic pipe system, grounding rings are recommended for all sizes.
Three methods of grounding are described in this section:
• Grounding for non-conductive or internally coated pipe (preferred method of grounding)
• Grounding for meters in an electrically noisy environment
• Grounding for meters with minimal ground noise
1. Preferred method of grounding
Ultra Mag meters come standard with a set of grounding rings for use with the preferred method of grounding Ultra Mag
meters.
This method can be used for all installations, but it is required for non-conductive or internally coated pipe. When pipes are
non-conductive, such as PVC or internally coated pipe, you must substitute direct grounding with grounding rings. (Figure
14)
Attach the provided 12 gauge wire or equivalent to the sensor ground lug. Then connect this sensor ground lug to an earth
ground point; refer to NEC or local grounding regulations for wiring requirements in making this connection.
Next, connect the two mating grounding rings with a 12 gauge wire or equivalent, attached to the grounding ring lugs, and
connect them both to the earth ground. The Ultra Mag should be electrically isolated from the pipeline.
Figure 14. Preferred method of grounding
Grounding ring lug
and 12 gauge ground wire
Optional earth
ground for
installations with
building ground
noise
Sensor
ground lug
Grounding ring lug
and 12 gauge ground wire
Sensor
ground lug
12 gauge
ground wire to
earth ground

30125-70 Rev. 1.0 | 18NOV2021
Page 12
GROUNDING AND ELECTRICAL INTERFERENCE
3. Sensor grounding for meters with minimal ground noise
Attach the provided 12 gauge wire, or equivalent, to the sensor ground lug. Then connect this sensor ground lug to an
earth ground point. (Figure 16)
2. Sensor grounding for meters in an electrically noisy environment
If there is electrical noise in the uid column or electrical current in the pipe, it can be minimized or eliminated using
grounding rings or by grounding the pipeline. This applies to meters mated to conductive uncoated pipe.
Attach the provided 12 gauge wire, or equivalent, to the ground lug. Then connect the sensor ground lug to an earth
ground point. (Figure 15)
Next, connect the two mating pipe sections with a 12 gauge wire or equivalent and connect them both to the earth
ground. The Ultra Mag should be electrically isolated from the pipeline.
Figure 15. Sensor grounding for meters in an electrically noisy environment
Figure 16. Sensor grounding for meters with minimal ground noise
12 gauge ground wire
attached to mating anges
Sensor
ground lug
12 gauge
ground wire to
earth ground Sensor
ground lug
12 gauge ground wire
attached to mating anges
12 gauge
ground wire to
earth ground
Sensor
ground lug
12 gauge
ground wire to
earth ground
Sensor
ground lug
12 gauge
ground wire to
earth ground

30125-70 Rev. 1.0 | 18NOV2021
Page 13
QUICK CONNECT CABLE ENDS (OPTIONAL)
7.0 QUICK CONNECT CABLE ENDS (OPTIONAL)
Quick Connect cable end ttings are optional. If selected at
the time of order, follow the instructions below:
1. Remove the protective caps from both the receiving
ports and the cable ends.
2. Insert the cable end into the port until fully seated, then
turn the knurled collar on the cable to the right until the
cable is tight.
3. With both cables properly attached to the meter, connect
the meter-end protective cap to the cable-end protective
cap. This insures that the protective caps remain free
from dirt.
Meter-end
receiving ports
Protective caps
Knurled collar
IMPORTANT
Connections to the sensor must be made with cable supplied by McCrometer specically for that purpose. Do
not substitute the supplied cable with other types of cable, even for short runs. For repairs or added lengths of
cable, the entire cable between the sensor and the converter must be replaced. (Contact factory for replacement cable.)
I
IMPORTANT NOTE: When the cables are not
attached to the meter insure that the protective
caps are properly secured to cable ends and the
receiving ports to insure all connections remain free
from dirt.
I
Figure 17. Optional quick connect cable ends

30125-70 Rev. 1.0 | 18NOV2021
Page 14
OPERATION
NOTE
8.3 Converter Boot
The boot simply slips over the electronics enclosure. When installing the boot, insure the corners of the boot t snugly
over the lip of the enclosure. See Figure 20. To remove the boot, grip two corners and pull them away from the lip of the
enclosure and then pull upwards. See Figure 21.
It is HIGHLY
recommended that
converter is covered by
the boot at all times when the
meter is not being read. The
boot adds protection to the
converter.
Enclosure
Lip
Press Down Pull away and lift from
two corners to remove.
Figure 20. Boot installation Figure 21. Boot removal
8.0 OPERATION
8.1 General
The ow meter comes pre-congured from the factory based on the installation parameters provided to McCrometer at
the time of order. Other than activating the display, there is nothing required of the user for the basic operation of the
ow meter.
Figure 18. Lift lid to activate display
CAUTION:
If the lid is broken o, contact the Factory for a lid
replacement kit. In the meantime, set the lid on the
meter in its proper position and use the boot to hold it in place.
I
The converter display is light activated and requires
a minimum amount of light to appear. Environments
where light is low, such as in dimly lit buildings or
outdoors after sundown may prevent the display from appearing
when the lid is raised.
There is an optical sensor embedded in the display located under
the McCrometer “swirl” logo at the lower left. If the display does
not appear, a ashlight will provide sucient light to bring it up.
NOTE
Figure 19. Interface screen, bidirectional
and single direction ow
8.2 Activating the Display
The display is activated when the lid is opened.
(Figure 18) The display will remain active for 30
seconds.
The various parts of the interface screen is shown
below. (Figure 19) Depending on how the converter
is congured with the conguration tool (see section
9.0) the display will show either single direction
or bidirectional total ow quantities. Bidirectional
ows are represented as either positive (POS) or
negative (NEG), as shown at right.
12345
123456789
GAL
GPM
x1000
12345
123456798
123456789
POS
NEG
GAL
GPM
x1000
Rate
Rate
Totals
Total
Total unit
Total unit
Multiplier
Multiplier
Rate unit
Rate unit
Alarms
Alarms

30125-70 Rev. 1.0 | 18NOV2021
Page 15
CONVERTER CONFIGURATION
10.0 ERROR MESSAGES FOR TROUBLESHOOTING
DISPLAY MESSAGE Troubleshooting
BAT LOW Battery replacement Kit is needed to replace batteries. The batteries Should last approximately
6-9 months from the time the warning is shown.
420 ERR The 4-20 circuit is not wired correctly. Check the wiring diagram and ensure 9-30VDC power is
supplied to the circuit. The output is not source powered.
COIL XCT There is an issue with the electro magnetic coils. Check that the internal wiring is correct in the
converter for the coil wires.
ADC CLIP The meter signal exceeds the limit of the converter, likely due to noise. Check the meter grounding
meets the IOM guidelines and identify any sources of noise.
HIGH HUM Humidity inside converter housing has exceeded limits. Check for any loose connections on
converter housing that could be creating a leak.
COIN LOW Datalogger time backup battery is low. This is part of the battery replacement kit and should be
replaced with the main battery packs.
Figure 23. Conguration tool interface
9.0 CONVERTER CONFIGURATION
The converter can be programmed to customize how the data is measured and
stored. The conguration tool runs only on Windows 7, 8, or 10 and requires
a computer with a USB port. You must have your ow meter’s serial number
before you begin. There are no installation les. The program and support les
can be copied or unzipped into a folder and run from there.
This is only a summary of the conguration tool’s functionality. The software
has complete set-up and operation instructions included. The software can be
downloaded from the McCrometer Web site.
Software Operation
1. Remove the cap that protects the USB port and plug in a mini-USB cable.
(Figure 22) Connect the other end to a laptop computer.
2. Start the software. Follow the instructions shown before
setting up your customized conguration. (Figure 23)
3. When you have set up your conguration le, you can change
the settings listed below. Using the conguration tool is mostly
self-explanatory.
• Flow rate unit of measure
• Totalizer unit of measure
• Multiplier
• Totalizer presets
• Forward/reverse pulse enable: 1 pulse per x per unit of
measure
• Pipe ID
• Clock time and date
• Pulse output
• Automated meter reading
Figure 22. Plug in mini-USB cable

30125-70 Rev. 1.0 | 18NOV2021
Page 16
REPLACEMENT PARTS
NO. PART NUMBER DESCRIPTION
1 PC-RA1 AC Converter (Dual 4-20mA Output)
1 PC-RD1 DC Converter (Dual 4-20mA Output)
1 PC-RA2 AC Converter w/ Modbus RS485 Communications Protocol
1 PC-RD2 DC Converter w/ Modbus RS485 Communications Protocol
2 15035 / 15036 Dual Cables - Submersible
3 1-1557-* Gaskets (Optional)
4 3-2781-* Grounding Rings, Stainless Steel (Optional on 4”-12”)
5 3-2757-‡‡ Grounding Wire Assembly
6 1-1201-10 Nut, Hex, Brass
7 15029 Earth Ground Wire
* INSERT METER SIZE TO COMPLETE PART NUMBER - INSERT -02 FOR 2”, -04 FOR 4”, -06 FOR 6”, ETC.
‡‡ -W = 2” - 16” -14 = 14” - 20” -24 = 24” - 30” -36 = 36” - 48”
When ordering replacement parts, please specify: Meter Size • Meter Model • Meter Serial Number
11.0 REPLACEMENT PARTS
The image above is representative for all Ultra Mag meter models and sizes.
1
2
4 5
7
6
3

30125-70 Rev. 1.0 | 18NOV2021
Page 17
BATTERY REMOVAL AND INSTALLATION
30125-57 Rev. 1.0 | 04OCT2021
Page 1
ProComm GO Battery Installation and Replacement
2. Remove screws holding
the lid to the housing
using a 5/32” Allen driver.
Lift the lid up and place
the lid upside hanging by
the green ground wire.
1. Cut o the tamper-proof seal and remove the wire
from the security screw.
NOTE: This step is not required for battery installation
in new meters.
I. Removing the cover
If you are replacing batteries with fresh batteries,
continue to step 3.
If you are installing batteries in a new meter
that does not have batteries already installed,
go to step 9.
Before you begin:
Check materials and tools to ensure you have everything you need.
Cut wire
Security screw
Battery Installation and Replacement Procedure
for the ProComm GO Converter
This procedure applies to Dura Mag and McMag3000 ow meters with the ProComm GO
converter. It describes how to install batteries in a new meter and how to replace batteries using
the replacement battery kit PGK01.
Materials Provided (shown in order of use)
Dry pack
Zip ties:
• 2 large
• 1 small
Tamper proof
wire seal
One triple D battery pack One double A battery pack
Replacement
cover gasket
Molykote
lubricant
Tool Required
Wire cutters
Phillips screwdriver
5/32” Allen driver
D URA M AG
®
Mag3000
12.0 BATTERY REMOVAL AND INSTALLATION
This procedure applies to ow meters with the ProComm GO converter. It describes how to install batteries in a new meter
and how to replace batteries using the replacement battery kit PGK01.

30125-70 Rev. 1.0 | 18NOV2021
Page 18
BATTERY REMOVAL AND INSTALLATION
30125-57 Rev. 1.0 | 04OCT2021
Page 2
ProComm GO Battery Installation and Replacement
II. Removing the batteries
3. Unplug tall connectors to sensor, outputs, and
power.
5. Unplug the batteries. 6. Cut the two zip ties securing the batteries.
4. Loosen the captive screws opposite of the hinge and
lift the battery cover.
Zip ties
Connectors
Hinge
Large
battery
pack
Small
battery
pack
Hinge
screws
7. Remove the large battery pack. 8. Remove the small battery pack located underneath.
Pull the wires carefully from underneath the battery
tray.