Mercia Garden Products 04GREEN0606SDPB-V1 Instruction manual

P 1
04GREEN0606SDPB-V1
6X6 GREENHOUSE
2mm Drill bit
x2 Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
**Protim Aquatan T5 (621)**
Your building has been treated with Aquatan.
Aquatan is a water-based concentrate which is diluted with water, the building as been treated by the correct
application of Aquatan solution and then allowed to dry.
Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and
garden buildings.
Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl
sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips screw-
driver, Stanley knife, Wood saw, Step ladder, Hammer and a Drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions. For the duration of heavy
or extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur during
excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided but can be
helped. It is suggested that the outdoor building is sprayed with water during extended periods of warm sunshine
and sheltered as much as possible during rain or snow.
Once your garden building has been installed it will need to be treated as soon as possible and annually to prevent
the timber from deteriorating and to waterproof it. This is required to maintain the anti-rot guarantee.
Dip Treated buildings - Require a preservative treatment to protect against rot and decay and a waterproof treat-
ment to prevent water ingress
Pressure Treated buildings - Require a waterproof treatment to prevent water ingress
Log Cabins - Are supplied untreated and require a preservative and waterproong treatment.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base
dimensions, The base should be slightly smaller than the external measurement of the building, i.e. The cladding
should overlap the base, creating a run o for water. It is also recommended that the oor be at least 25mm above
the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens
products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting or
using this product.
Refer to the instructions pages for your specic product code
For ease of assembly, you
will need a tape measure to
check dimensions of
components.
Measure
under the
head
Measure
overall
length
Screws & Nails Bolts To identify the
xings required
for each step use a
measuring tape.

P 2
04GREEN0606SDPB-V1
Overall Dimensions:
Width = 1928mm
Depth = 1824mm
Height = 2066mm
Base Dimensions:
Width =1864mm
Depth = 1776mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Door Side
AI-04GREENDS610X1543-V5
QTY 2
Window Side
AI-04GREENWS1776X1543-V5
QTY 3
Door Gable Top
AI-04GREENDGT1864X426-V5
Roof
(Opening Window)
AI-04GREENROOFOW1805X1037-V1
Plain Gable Top
AI-04GREENPGT1864X426-V5
2
34
1
5
Roof
AI-04GREENROOF1805X1037-V1
8
Door
AI-04GREENDOOR550X1720-V2
9
Opening Window
AI-04GREENOW560X460-V1
678
10
11
Fascia - 12x56x1075mm x4
Base Frame - 44x44x1864mm x2
Base Frame - 44x44x1688mm x2
9
10
11
12
Roof Support Bar -17x44x1829mm
17 18
F4444-1688mm
S1256-1075mm
F4444-1864mm
F2744-1829mm (8mm LIP, X2 66DEG CUTS)
S1227-556mm
S1227-1717mm
S1256-1829mm
F2744-556mm
PI-07-0004 PI-07-0008
PI-07-0182
Buttery Hinges QTY 4 Window Casement Stay
19
Finial QTY 2
20 21
Wooden Knob
22
Turn Button QTY 2
14
15
Door strip -12x27x1717mm x2
Roof trim - 12x56x1829mm x1
16
Door strip -12x27x 556mm x1
Door Frame - 27x44x556mm x1
13
13
PI-04-0024SHED DIAMOND FINIAL
Window Glazing Bead QTY 12
PI-07-0063

P 3
Please retain product label and instructions for future reference
Strip -12x56x1576mm x4
23
24
25
26
29
28
27
S1256-1576mm
Strip -12x44x993mm x8
S1244-993mm
30
Strip -12x44x1805mm x2
S1244-1805mm
31
Strip - 12x44x543mm
S1244-543mm
32
Strip - 12x21x560mm
S1221-560mm
33
Strip - 12x27x1776mm x3
S1227-1776mm
34
Strip - 12x17x926mm x16
S1227-926mm
35
Strip - 12x27x610mm x2
S1227-610mm
Window Cill 610mm x2
Window Cill 1776mm x3
Styrene 942x570x2mm x11
Styrene 985x570mm x5
Styrene 503x570mm
PI-08-0021
PI-08-0020
PI-05-0151
PI-05-0157
PI-05-0158
Nail Bag 30mm Screw x 152
20mm Screw x 6
50mm Screw x 60
70mm Screw x 8
40mm Screw x 8
16mm Screws x 24
30mm Black Screw x 24
16mm Black Screws x 8

Side
Rear
Front
P 4
Please retain product label and instructions for future reference
Step 1
Lay the Base Frames down as shown in
the diagram. Ensure the base is square
and layed on level ground, x the base
framing (No. 10) x2 &(No. 11) x2 togeth-
er with 2 x 70mm screws per corner.
Pre drill to avoid splitting the timber.
8x70mm screws.
Pre drill
hole
70mm
screw
10
10
11
11
Pre drill
hole
30mm
screw
Step 2
Assemble the window panels on the oor.
Place the plastic window cill onto the
external lip of the window panel.
1b. Lay the styrene on top of each open-
ing so that it overlaps the surronding
framing equally on both sides as per the
diagram.
Step 3
Attach the window strips (No. 33, 34, &
35)using 30mm screws as per the
diagram. Ensure the framing does not
protude the width of the window frame.
Ensure you screw into the window strips
to the side of where the styrene meets
the window frame.
69x30mm screws
Styrene
Window Cill
34 34
33
35
Styrene Styrene Styrene Styrene
26
24
Styrene Styrene Styrene Styrene
25

P 5
Please retain product label and instructions for future reference
Step 4
Fix the corners of 2 of the Window Sides
(No. 2) together with 3x50mm screws as
shown in the diagram.
3x50mm screws.
Pre drill
hole
50mm
screw
Step 5
Fix the remaining Window Side
(No. 2)at the corner using 3 x 50mm
screws in the same way as the previous
step.
3x50mm screws.
Pre drill
hole
50mm
screw
Step 6
Fix the Door Sides x2 (No. 1)between the
window panels using 6x50mm screws in
the same way as the previous step.
6x50mm Screws.
Pre drill
hole
50mm
screw
Step 7
Fix the Door frame to the base frame (No.
13) between the Door sides. This allows
for the door sides to be correctly spaced.
3x40mm Screws.
Pre drill
hole
50mm
screw
13
2
2
Front
Side
Rear
2
Front
Side
Rear
1
1
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk

P 6
Please retain product label and instructions for future reference
Step 9
Fix the two Door strips (No. 14)to either
side of the door panels with 3x30mm
screws per strip.
6x30mm Screws.
Pre drill
hole
30mm
screw
Step 8
Fix the Door Gable tops (No. 3)&
Plain Gable top (No. 4) to the
panels using 4x50mm screws per
top as shown in the diagram.
8x50mm Screws.
The building can now be
attached to the oor framing
with 6x50mm screws per side.
24x50mm Screws.
Pre drill
hole
50mm
screw
Step 10
Fix the shorter Door strip (No. 16)to the
top of the door opening with 3x30mm
screws.
3x30mm Screws.
Pre drill
hole
30mm
screw
Pre drill
hole
16mm
screw
5
14
14
4
3
16
Step 11
Lay the opening roof panel down (No. 5)
and place the styrene sheets (No. 27, 28)
in position using the beads (No. 19) which
will be screwed down with 2x16mm
screws. Ensure the thinner edge of the
frame is facing the bottom.
12x16mm Screws.
27
28
19

P 7
Please retain product label and instructions for future reference
30mm
16mm
17
Pre drill
hole
30mm
screw
Step 12
Fix the strips (No. 29, 30, 31) onto the
window frame using 3x30mm screws per
strip. Ensure you screw to the side of the
styrene, not through it.
18x30mm Screws.
30mm
screw
16mm
screw
Step 13
Attach the strip (No.32) onto the window
panel with 4x30mm black screws. Drop
the window (No.8) into the aperture and
attach the window on the roof panel
using 4x16 black screws and 4x30mm
screws per hinge (No. 17).
4x30mm Screws.
8x30mm Black Screws
8x16mm Black Screws.
29
30
31
29
8
29 29
32
Step 14
Lay the roof panel down (No. 6) and place
the styrene sheets (No. 27) centralised
over the framing. Secure the styrene in
place using the window glazing bead (No.
19), attach these with 2x16mm screws
per window glazing bead.
12x16mm Screws.
6
27
27
27
19
19
19
19
19
19
Pre drill
hole
16mm
screw
Step 15
Fix the strips (No. 29, 30) onto the
window frame using 3x30mm screws per
strip. Ensure you screw to the side of the
styrene, not through it.
16x30mm Screws.
29
30
Pre drill
hole
30mm
screw
29
29
29
30mm
screw

P 8
Please retain product label and instructions for future reference
Please retain product label and instructions for future reference
Step 16
Fix the Casement stay (No. 18) to the
opening window then align the xings
onto the window panel frame. Ensure the
casement stay ts onto xings when
closed before screwing them down using
6x20mm screws.
6x20mm Screws.
Pre drill
hole
20mm
screw
6x20mm screws per casement stay
Step 17
Place the Roof panels (No. 5) &
(No. 6) on top of each gable,
making sure they are ush to
each gable and meet at the top
of the apex.
Secure each roof panel to the
building using 16x50mm screws.
16x50mm Screws.
*IMPORTANT: Ensure both roof
sections meet at the top of the
apex as shown in the illustration.
Pre drill
hole
50mm
screw
*
Step 18
Attach the Roof Support bar (No. 12)
to the roof panels using 5x40mm
screws.
Screw diagonally through the
support into the roof panel as shown
in the diagram.
5x40mm Screws.
Pre drill
hole
40mm
screw
Step 19
Fix the door (No. 7) to the build-
ing using 16x30mm black screws
per Buttery Hinge (No. 17) as
shown in the diagram.
16x30mm Black Screws.
Fit the turn buttons (No. 22) to
the building using 2x30mm black
screws.
2x30mm Screws.
Pre drill
hole
30mm
screw
5
6
12
7
22
17
18

P 9
Please retain product label and instructions for future reference
Step 21
Fit the Fascia x4 (No. 9) and the nials
(No. 20)to the building using
14x30mm screws as shown in the
diagram.
14x30mm Screws
Pre drill
hole
30mm
screw
Step 22
Fix the Roof trim (No. 15) to the top of
the building and secure with 4x30mm
screws as shown.
4x30mm Screws
Pre drill
hole
30mm
screw
920
9
15
Pre drill
hole
Step 20
Fix the corner trims (No.23) in position
using 4x30mm screws
16x30mm Screws
30mm
screw
23

P 10
Please retain product label and instructions for future reference
It is ESSENTIAL that you apply wood treat-
ment immediately after the building has
been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefully peel
covering back
SILICONE
SEALANT
Step 23`
It is ESSENTIAL to seal around all window
framing with silicone sealant (not included)
to minimize water ingress.
*Please note: This image is for illustrative
purpose and may dier from your product (in
regards to the number of windows) however
the principle is the same.

P 11
12

P 12