Mercia Garden Products 04GREEN0806SD-V6 User manual







 

 
















  



2mm Drill bit
x2 
























































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



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
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



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
 
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Overall Dimensions:
Width = 2042mm
Depth = 2460mm
Height = 2059mm
Base Dimensions:
Width = 1864mm
Depth = 2386mm
Contents
Door Side
AI-04GREENDS610X1543-V5
QTY 2
Window Side
AI-04GREENWS1776X1543-V5
QTY 1
Door Gable Top
AI-04GREENDGT1864X426-V2
QTY 1
Plain Gable Top
AI-04GREENPGT1864X426-V2
QTY 1
23
45
1
6
Small Window Side
AI-04GREENWS1193X1543-V5
QTY 4
Roof
(Opening Window)
AI-04GREENROOFOW1218X1037-V1
QTY 1
17
18
Door strip -12x27x1717mm QTY 2
Roof trim - 12x56x1829mm QTY 1
19
Door strip - 12x27x556mm QTY 1
Door Frame - 27x44x556mm QTY 1
16
7
Door
AI-04GREENDOOR550X1720-V2
QTY 1
Opening
Window
AI-04GREENOW560X460-V2
QTY 1
789
Fascia - 12x95x1075mm QTY 4
Base Frame - 44x44x1864mm QTY 2
Base Frame - 44x44x1149mm QTY 4
10
11
12
13 Roof Support Bar - 27x44x1829mm QTY 1
F4444-1149mm QTY 4
S1295-1075mm QTY 4
F4444-1864mm QTY 2
F2744-1829mm (8mm LIP, X2 66DEG CUTS)
S1227-556mm
S1227-1717mm QTY 2
S1256-1829mm
F2744-556mm
20
7
14 Roof Support Bar - 27x44x607mm QTY 1
F2744-607mm (8mm LIP, X2 66DEG CUTS)
Roof Trim - 12x56x607mm QTY 1
S1256-607mm QTY 1
Fascia Block - 28x28x251mm QTY 4
15
FS2828-251mm QTY 4
Roof
AI-04GREENROOF1218X1037-V1
QTY 3


 
Buttery Hinges QTY 4 Window Casement Stay QTY 1
23
Finial QTY 2
24 25
Wooden Knob QTY 1
26
Turn Button QTY 2
PI-04-0024
SHED DIAMOND FINIAL
21 22
PI-07-0004 PI-07-0008
PI-07-0182
Window Glazing Bead QTY 16
PI-07-0063
Strip -12x56x1576mm QTY 4
S1256-1576mm QTY 4
30
31
Styrene - 985x570x2mm QTY 7
PI-05-0157
27
Styrene - 503x570x2mm QTY 1
PI-05-0158
Styrene - 942x570x2mm QTY 13
PI-05-0151
28
29
32
33
Strip - 12x56x570mm QTY 2
S1256-570mm QTY 2
Strip - 12x56x926mm QTY 2
S1256-926mm QTY 2
Strip - 12x95x993mm QTY 2
S1295-993mm QTY 2
40
Strip - 12x44x543mm QTY 1
34
S1244-543mm
Strip - 12x27x1193mm QTY 4
35
S1227-1193mm QTY 4
Strip -12x27x1776mm QTY 1
36
S1227-1776mm
Strip - 12x27x926mm QTY 16
37
38
S1227-926mm QTY 16
Strip - 12x21x560mm QTY 1
S1221-560mm
39
Strip - 12x27x610mm QTY 2
S1227-610mm QTY 2
Strip -12x44x1218mm QTY 4
S1244-1218mm QTY 2
Strip - 12x44x993mm QTY 8
S1244-993mm QTY 8
Plastic Window Cill - 1193mm QTY 4
PI-08-0019
Plastic Window Cill - 610mm QTY 2
PI-08-0021
Plastic Window Cill - 1776mm QTY 1
PI-08-0020
41
42
43
44
Nail Bag 30mm Screw x 197
20mm Screw x 6
50mm Screw x 83
70mm Screw x 20
40mm Screw x 17
16mm Screws x 16
30mm Black Screw x 18


 
Step 1
Lay the base frame down as shown in the
diagram. Ensure the base is square and laid
on level ground, x the base framing (No. 10)
&(No. 11) together with 2 x 70mm screws per
corner and 2 x 70mm screws to join the two
short base frames - pre drill to avoid splitting
the timber.
12 x 70mm screws.
Pre drill
hole
70mm
screw
10
10
11
11
11
11
IMPORTANT: Pre-drill before xing screws.
Styrene Styrene Styrene Styrene Styrene Styrene
Step 2
Assemble the window (No. 2 & No. 3) and door side (No. 1) panels on
the oor.
Place the plastic window cills (No. 42, No. 43 & No. 44) externally onto
the lip of each panel.
Lay the styrene (No. 28) on top of each opening so that it overlaps the
surrounding framing equally on both sides as per the diagram.
Styrene
Window Cill
42
28
1 3 2
43
44
28 28 28 28 28


 
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
30mm
screw
Step 3
Attach the window strips (No. 37, No. 38, No. 39 & No. 40) using 3x30mm screws as
per the diagram. Ensure the strips do not protrude the width of the window frame.
Ensure you screw into the window strips to the side of where the styrene meets the
window frame.
*Whilst attaching the strips to the small window panel (No. 3) working in pairs leave
one side without a strip which will be attached one the panels have been xed
together.
69x30mm screws
Styrene
Styrene Styrene
Styrene Styrene Styrene
Styrene
Styrene Styrene
*Construct the above pair of small window panels twice
33
2
1 1
40
40
39 39 39 39 39 39 39 39
39
37
38
38
39 39 39
Step 4
Fix the corners of the Window Side
(No. 2) and the Small Window Side (No.
3) with 3x50mm screws as shown in the
diagram.
*The small window side sits on the
outside of the window panel*
3x50mm screws.
Pre drill
hole
50mm
screw
Side
Front
Rear
23
IMPORTANT: Pre-drill before xing screws.
Step 5
Fix a Small Window Side (No. 3) next to
the Small Window Side and to the out-
side edge of the Window Side (No. 2) at
the corner using 3 x 50mm screws to x
the panels together.
6x50mm screws.
Pre drill
hole
50mm
screw
Side
Front
Rear
3
3
IMPORTANT: Pre-drill before xing screws.


 
IMPORTANT: Pre-drill before xing screws.
Step 6
Fix the remaining Small Window Panel
(No. 3) in place using 3x50mm screws.
3x50mm Screws.
Pre drill
hole
50mm
screw
3
Step 7
Place both Door Sides (No. 1) inside the
Small Window Sides and x in the corner
using 3x 50mm screws each.
Fix the Door frame (No. 18) to the base
frame between the Door sides. This
allows for the door sides to be correctly
spaced.
6x50mm Screws
3x40mm Screws.
Pre drill
hole
40mm
screw
18
50mm
screw
1
1
IMPORTANT: Pre-drill before xing screws.
Step 8
Fix a strip (No. 32) over the two Small
Window Panels (No. 3) and x in place
with 4x30mm screws per strip, one either
side of the greenhouse.
8x30mm Screws.
Pre drill
hole
30mm
screw
32
32
IMPORTANT: Pre-drill before xing screws.
Step 9
Fix the gable tops (No. 4) &(No. 5) to the
panels using 4x50mm screws per top as
shown in the diagram.
8x50mm Screws.
The building can now be attached to the
oor framing with 50mm screws.
24x50mm Screws.
Pre drill
hole
50mm
screw
4
5
IMPORTANT: Pre-drill before xing screws.


 
Step 10
Fix the two Door strips (No. 19) to either
side of the door panels with 3x30mm
screws per strip ush to the internal
edge.
6x30mm Screws.
Fix the Door strip (No. 20) to the top of
the door opening ush to the inside
edge with 3x30mm screws.
3x30mm Screws
Pre drill
hole
30mm
screw
19
19
20
IMPORTANT: Pre-drill before xing screws.
Step 11
Align the Fascia Blocks (No. 15) to the top
edge of the Door Gable Top and x in
place using 2x50mm screws per block.
8x50mm Screws.
Pre drill
hole
50mm
screw
15 15
15
15
IMPORTANT: Pre-drill before xing screws.
Step 12
Lay the roof (opening window) panel (No.
6) down and place the styrene sheets
(No. 27 & No. 29) in position using the
window glazing beads (No. 23) which is
required to be screwed down with
2x16mm screws. Ensure the thinner edge
of the frame is facing the bottom.
8x16mm Screws.
Pre drill
hole
16mm
screw
Styrene
Styrene
27
23
6
29
Pre drill
hole
30mm
screw
Step 13
Fix the strips (No. 34, No. 35 & No. 36)
onto the window frame using 3x30mm
screws per strip.
Ensure you screw to the side of the
styrene not through it.
12x30mm Screws.
35
35
34
36
IMPORTANT: Pre-drill before xing screws.

¢
 
Pre drill
hole
16mm
screw
30mm
screw
41
16mm
30mm
21
9
IMPORTANT: Pre-drill before xing screws.
Step 14
Place the window (No. 9) into the gap in
the roof (No. 6) and secure strip (No. 41)
using 4x30mm screws Fix 2x buttery
hinges (No. 21) to the strip using 4x16mm
screws on the window side and 4x30mm
screws on the roof strip.
8x16mm screws
12x30mm screws
Step 15
Repeat step 12, 13 & 14 for the three
roof panel 7’s.
Do not t strips on the inside of the roof
panels which will sit next to another roof
panel, see illustration.
51x30mm Screws.
Pre drill
hole
30mm
screw
23
Styrene Styrene
Styrene Styrene Styrene Styrene
35
23 23 23
23 23 23 23 23 23 23 23
35 35 35
35 35
34
34 34
27 27
27 27 27 27
IMPORTANT: Pre-drill before xing screws.


 
Step 16
Place the Roof panels (No. 6) &(No. 7) on
top of each gable, making sure the roofs
are ush to the Plain Gable and meet at
the top of the apex* Fix the roof panels
together from the inside of the green-
house in the middle using 4x70mm
screws.
Secure each roof panel to the building
using 50mm screws except at the front of
the greenhouse. Fix the front of the roof
panels to the Fascia Blocks (No. 15).
8x70mm Screws.
16x50mm Screws.
*IMPORTANT: Ensure both roof
sections meet at the top of the
apex as shown in the illustration.
Pre drill
hole
70mm
screw
*
50mm
screw
IMPORTANT: Pre-drill before xing screws. Step 17
Place both Roof Support Bars (No. 13 &
No.14) between the roofs ush
up-against each other as shown.
Fix both Roof Support bars to the roof
panels using 40mm screws
Screw diagonally through the support
into the roof panel as shown in the
diagram.
6x40mm Screws.
Pre drill
hole
40mm
screw
13
14
IMPORTANT: Pre-drill before xing screws.
Step 18
Fix strip (No. 30) to the roofs to cover the
panel joines using 4x30mm screws per
strip.
8x40mm Screws.
Pre drill
hole
40mm
screw
30
30
IMPORTANT: Pre-drill before xing screws.