Metos Kodiak 20 VL-1C User manual

OPERATING INSTRUCTIONS
012018 ORDER NO.: 00613 GB Translation of the original user manual
Kodiak 20
VL-1C
User manual
MIXER
02.2018 MG4145100,MG4145102,MG4145104,MG4145106
Translation of the original user manual ORDER NO.: 00620 VL-1C EN

2
General:
This manual should be seen as an integral part of the mixer and should be kept by the machine throughout its working life.
Beforethe machineis commissioned,it isimportant toread theseinstructions thoroughly,particularly thesection onuser safety.
The manufacturer may update the product manual without updating this copy of the manual.
The manufacturer will not be liable for faults caused by:
• Careless, improper or incorrect use of the mixer
• Non-standard use (not for the purposes described in the manual)
• Incorrect installation
• Incorrect power supply to the machine
• Failure to comply with maintenance instructions
• Modicationstothemachine
• Sparepartsandaccessoriesthatarenotoriginalorspeciedforthismodel
• Failure to comply with instructions in this manual
In case of faults with the mixer, please contact the supplier.
The guarantee does not cover damage caused by misuse, overloading or the user’s failure to comply with the maintenance
instructions.
UnpackinG:
Themachine shouldbe unpackedand thepackagingdisposedofaccordingtoregulationsapplicableinthecountryconcerned.
Before the mixer is removed from the pallet, check that all parts are present with the machine:
• Safety guard and llingchute
• Power cable
• 32mmxedspannerforlegs.
• Bowltrolleyforoormodel
• Bowl, whip, beater, hook and scraper with blade, if these were selected with the order.
The machine can be released from the pallet by cutting the strips.
contents:
General:
....................................................................................................................................................................... 2
UnpackinG:
....................................................................................................................................................................... 2
transport:
....................................................................................................................................................................... 3
installation, adjUstments and fixinG:
................................................................................................................................ 3
technical data:
................................................................................................................................................................. 4
layoUt drawinGs:
............................................................................................................................................................... 4
commissioninG:
................................................................................................................................................................... 5
recommended Use of the machine:
...................................................................................................................................... 5
safety:
....................................................................................................................................................................... 5
workinG with hot inGredients:
........................................................................................................................................... 6
max. capacity of the machine:
............................................................................................................................................ 6
eqUipment:
....................................................................................................................................................................... 6
components of the machine:
.............................................................................................................................................. 7
kodiak User-friendliness:
.............................................................................................................................................. 8
operatinG the mixer:
.......................................................................................................................................................... 9
overloadinG:
................................................................................................................................................................... 10
procedUre in case of overloadinG:
.................................................................................................................................. 10
recommended max. speeds:
.............................................................................................................................................. 10
recommended max. speeds for attachment drive:
............................................................................................................. 10
correct Use of tools:
..................................................................................................................................................... 10
cleaninG:
..................................................................................................................................................................... 10
lUbrication and Grease types:
......................................................................................................................................... 10
attachment drive:
............................................................................................................................................................ 10
systematic maintenance:
...................................................................................................................................................11
readinG the machines data and the error loG:
..................................................................................................................11
error codes and possible solUtions:
............................................................................................................................... 12
circUit diaGram:
.............................................................................................................................................................. 13
access to the fUse:
......................................................................................................................................................... 14
example electrical connections:
..................................................................................................................................... 14

3
12
79 cm
transport:
Lifting equipment should always be used to move the machine. .
The machine must not be pulled or lifted by the bowl lift handle.
When the machine is moved, it should be in a vertical position at all times.
installation, adjUstments and fixinG:
The ambient temperature around the machine must not exceed 45oC.
Especially for oor model - Adjustments:
The height of the legs should be adjusted so that the bowl on the bowl trolley
tsperfectlyintothebowlarms.
Thebowlarmsshouldbeatthecorrectheightabovetheoorbeforethe
machine is taken into use – see “Condition 1” and Condition 2.
It is of the utmost importance that the machine’s legs are adjusted so that the
conditions described by the following sketch are met:
Condition 1:
Thetopofthemixermustbeparalleltotheoor.Toensurethisyoumustmeasurethedistancefromthetopofthema-
chinetotheoor:
The dimension must be the same when measured at the front of the mixer and at the rear of the mixer:
Condition 2
Themixermustbeheightadjustedsothatthebowlonthebowltrolleytsexactlyinthebowlarms:
Basically,thedimensionfromoortocentreoftheknobsonthebowlarmsmustbe79cm.Ifthebowlonthebowltrolley
doesnottexactlyinthebowlarmsatthisdimension,adjustslightlyonthefrontlegsofthemixer.
Especially for table model - xing and adjustment:
Kodiak 20 table model must be xed to the table it is placed on.
Kodiak20tablemodelisxedwithboltsinthetwohindlegs .
Bolts with dimensions M10 x 20 mm + table top thickness and a
washer are used.
The table must be suitable for machine’s weight and operation.
Height adjustment:
Ifthetableisnotfullyeven,justicationscanbemadebyadjusting
the two front legs.
The adjustment is made as described for the oor model - see
above.
To raise leg
turn
clockwise
To lower leg
turn
anticlockwise
Together with the mixer
comes a 32 mm fixed
spanner to be used for
adjustments.

4
1292
770
471
631
579
482 100
283
771
787
Electrical connection:
Beforethemachine is connectedtothemains, check thatthevoltage and frequencyprintedonthe name plate
are correct for the installation location. The name plate is positioned uppermost on the back of the machine.
There is a risk of injury if the machine is not earthed.
Itmustbeensured thatthecableused to connectthemachineto themainsmeetsthe standard forthecountry
in which the machine is installed. See also Example electrical connections, page 14
The mixer must be earthed. Failure to do so may cause injury. If there is no earth connection, the EMC
lterwillnotwork,withtheriskofdamagetothefrequencyconverter.
When the machine is connected, phase + neutral + earth or phase + phase + earth should be used. In
both cases, it is important to ensure that the voltage between the two live pins matches the name plate.(See
examples on page 13)
The machine must only be connected to an earthed mains supply.
Aplug with two pins plus earth should be used. Alternatively, two wires plus earth from a three-phase supply
may be used.
The machine should be protected by a differential switch.
The machine is protected by a 10A fuse. The fuse is built into the socket on the back of the machine.
Users can connect the mixer to the power supply themselves; refer to the section on Electrical connection which must be
followed.
Forthebenetofservicestaff,itshouldbecleartoseewhenthemainsplugtothemixerhasbeenremovedfromthe
socket in the wall.
Thecableisxedtothemachineintheplugmadeofsilicone,see“Components of the machine” page 7.
technical data:
Kodiak 20 Gross weight Net weight kW Volts Amps Variable speed, tool
Model kg kg kW V A rpm
Floor model 179 154 0,75 230 6,3 64 - 353
Table model 97 72
layoUt drawinGs:
Floor model:
Table model:

5
commissioninG:
Bowl,tools,safetyguardandllingchuteshouldbecleanedbeforeuse–seesectionon“Cleaning”, page 10.
Floor model: The bowl arms mustbeatthecorrectheightabovetheoorbeforethemachineistakenintouse–see“Instal-
lation, adjustments and xing”, page 3
Table model: The mixer mustbexedtothetable,see“Installation, adjustments and xing” page 3.
recommended Use of the machine:
The machine is designed for the manufacture of products that do not trigger any reactions or release sub-
stances that may be harmful to the user when in use.
The machine must not be used in an explosive atmosphere.
The mixer must only be operated by staff who havebeen trained in the use of the machine according to these
instructions. Users must be over 14 years of age.
The mixer is designed for commercial use in kitchens, catering outlets and bakeries.
Themachinemayonlybeusedasspeciedinthismanual.
Only bowls designed for Kodiak 20 may be used.
Tools should be used in conjunction with the corresponding bowl – a 20L tool with the 20L bowl and a 20/12L tool with the
20/12L bowl.
Unless the change is recommended by the manufacturer, modifying the machine is prohibited.
Ifthemachineisttedwithanattachmentdrive,onlyaccessoriesproducedorrecommendedbyA/SWodschow&Coshould
be attached.
safety:
The machine is designed for the manufacture of products that do not trigger any reactions or release sub-
stances that may be harmful to the user when in use.
Users must be over 14 years of age and trained in the use of the machine according to these instructions.
User safety is assured as follows:
• Tools can only rotate when the safety guard is in place and the bowl is lifted.
• The safety guard is made of polycarbonate. It is not possible to attach the guard incorrectly.
• No access to rotating tools.
• Thespreadofourdustisinhibited.
• Equipped with emergency stop - The tool stops rotating in less than 4 seconds (also for normal shut-down and stop via
safety guard).
• Clearance between guard/stand and lifting handle at least 50 mm.
• Noiselevelunder70dB.
• Machine remains stable on a slope of up to 10o.
The machine is protected against overvoltage.
Non-ionising radiation is not produced intentionally, but rather technically conditioned by electrical equipment (e.g. electric
motors, live power lines or solenoids). The machine is not equipped with strong permanent magnets. By maintaining a safe
distance(betweentheeldsourceandimplant)of30cm,anyimpactonactiveimplants(e.g.pacemakers,debrillators)
can likely be prevented.
The machine should be positioned to allow space for normal use and maintenance.
Good ergonomics for the user is ensured by the accompanying bowl trolley, which eliminates heavy lifting of the bowl and
maintains the right working height.
The following recommendations apply to work with powdery ingredients:
• Powdery ingredients should not be poured into the bowl from a great height.
• Bagsofe.g.ourshouldbeopenedatthebottom,downinthebowl.
• Do not run up to the maximum speed too quickly.
There is a risk of injury if the machine is not earthed.
It must be ensured that the cable used to connect the machine to the mains meets the standard for the
country in which the machine is installed. See also ‘Electrical Connection’ page 4.
Placing your hands in the bowl while the machine is running may cause physical injury.

6
workinG with hot inGredients:
Whenworkingwithhotingredientswhichareaddedviathellingholeinthesafetyguard,itisnecessarytousethellingchute.
ThellingchuteismadeofFDA-gradesilicone,andisabletowithstandhotingredientsupto200o C.Thellingchutecan
be used for ingredients as hot as this for as long as necessary.
Ifthellingchuteisnotused,ingredientswhichareaddedviathellingholeinthesafetyguardmustnotbemorethan60o C.
max. capacity of the machine:
AR = absorption ratio (%AR)
(liquid as % of dry matter)
E.g. a basic recipe includes 1 kg dry matter and 0.6 kg liquid:
this gives AR = 0.6 kg x 100 = 60%
1 kg
If, for example, the maximum capacity of the mixer is required, the calculated
AR = 60% is used to determine the amount of dry matter and liquid in the dough:
Maximum capacity of the machine = 11 kg for dough with AR = 60%
Now the weight of the dry matter in this dough is calculated as follows:
Dry matter = max. capacity x 100 = 11 kg x 100 = 6,875 kg
AR + 100 60 + 100
Weight of liquid = 11 kg - 8.125 kg = 4.125 kg
Local variations in the quality of the raw materials may affect water absorption, volume,
baking characteristics etc., and hence capacity.
Capacity pr. mix Tool Kodiak 20
Egg white Whip 2,4 l
whipped cream Whip 5 l
Mayonnaise * Whip 16 l
Herb butter Beater 10 kg
Mashed potatoes * Beater/Whip 12 kg
Yeast dough (50% AR) ** Hook 10 kg
Yeast dough (60% AR) Hook 11 kg
Ciabattadough (70%AR) Hook 12 kg
Mufns * Beater 14 kg
Cake base Whip 5 kg
Meat ball mix * Beater 15 kg
Ising Beater 14 kg
Doughnut (50%AR) Hook 12,5 kg
Standard equipment, as follows:
Bowl 20 l
Hook, whip and beater for 20 l bowl
Asiliconelling-chuteforhotingredients
Optional accessories:
Scraperfor20lbowl,ifmixeristtedforascraper
Bowl 12 l
Hook, whip and beater for 12 l bowl
Scraperfor12lbowl,ifmixeristtedforascraper
Standard equipment for oor model
Bowl trolley
eqUipment:

7
Filling chute
Socket on the back of the ma-
chine; contains 10A fuse, see
page 14.
components of the machine:
Table model must be
bolted to the table,
see page 3
Lifting handle
Bowl truck
Onlyoormodel
Bowl
Control panel
Safety guard
Mixer head
Mixer tool
Control panelwith
attachment drive
Adjustable legs; see page 3
for adjustment
Bowl arms; see page 3
for attachment between
bowl arms and bowl

8
kodiak User-friendliness:
KODIAKhasdesignedinpartnershipwithkitchenandbakerystaff,whichhasresultedinanumberofuserbenets:
The machine itself
Can be connected to the mains by the user
Is made of stainless steel
Theoormodelhasheight-adjustablefeettoensurethatthehighbowltrolleyworksproperly
Is easy to clean, with large surfaces and a removable safety guard which can be machine-washed
The power cord is connected to a waterproof silicone plug and can not be shaken from the machine
The inclined control panel combined with the large bowl diameter provides a good view of the contents of the bowl.
The machine is equipped with a spring that helps to lift and lower the bowl
Control panel:
The control panel is simple and intuitive, with large push buttons.
The speed can be increased/decreased continuously by holding down and . It is also possible to ‘step’ between the
predenedspeeds
The panel is inclined at the ergonomically correct height, making it very comfortable to use.
The panel is easy to clean with a damp cloth.
There is a built-in timer function with a display, which can also be used to show the number of operating hours.
Safety guard:
The one-piece safety guard is made of transparent plastic. The guard is easy to
removeand clean.Theguard canbe machine-washedat upto60oand canwithstand
upto90ofor short periods.
Theloosesiliconellingchutewithstandsbeingexposedtohotingredientsupto
200o C, and is dishwasher-safe
The guard is made of a special impact-resistant material which can withstand daily
use in a commercial kitchen.
The safety guard is held in place by magnets, so there are no loose parts that can
break or collect dirt.
It is not possible to attach the guard incorrectly.
A force corresponding to 3 kg or 30 N should be used to remove the guard.
Thellingholeinthesafetyguardcanbeturnedtosuittheuser’sneeds.
Bowl and bowl trolley:
The bowl is not very deep but has a large diameter, which makes it easier to see
the contents while working.
The bowl does not have to be lifted into place in the bowl arms, but can be wheeled
directly into position.
Thebowl trolleyisusedfortransferfrommixertoworkbench, dishwasher,storesetc.
The bowl trolley provides an ergonomically correct working height.
The bowl trolley spares the user any heavy lifting.
The bowl can be tilted in the rubber ring on the bowl trolley.
Tools:
The mixer whip is very compact in design, which provides for a long service life. It must be handled according to these in-
structions.
The bowl, beater, hook and whip are made of stainless steel.

9
Before starting the machine:
Floormodel:Place thebowl inthe bowl trolley.Put thedesired
tool into the bowl and wheel it into position between the bowl
arms. Ensure that the bowl is correctly engaged with the bowl
arms; see “Installation, adjustments and xing”, page 3.
Table model: Put the desired tool into the bowl and place the
bowl in the bowl arms.
Fitthesafetyguardandturnitsothellingholeisaccessible
when the machine is running. Theloosellingchutemustbe
usedif itis necessaryto addhot ingredientsduring theprocess
(i.e. ingredients at temperatures above 60oC).
Turnthetooltolockitintothebayonettting.
Lift the bowl with the aid of the lifting handle.
The mixer is now ready to start.
It is possible to set both the running time and speed before
starting the machine; see next section:
Start the machine:
Press to start the mixer.
Press next to to increase the speed.
Press next to to reduce the speed.
Thespeed isshownasanumber onthe scale .
The display 1represents the lowest speed,
approx. 64 rpm.
The display 12345678 represents the highest speed,
approx. 353 rpm.
Ifaspecicstartspeediswanted,yousetthespeedandthen
start the mixer by pressing .
Display of running time – Timer function:
Select a running time for the mixer by pressing next to
. The running time is shown in minutes and seconds in
thetimereldbetween and .
Runningtimesofupto90minutesareavailable.
When the mixer is running, the running time will not be reset if
ispressed once;press once moreand itwillbe reset.
If no running time is selected, the display will show the time
elapsed since the mixer was started.
Ifthe timeset onthetimerrunsout whilethe mixeris running,
the mixer stops and you hear a bib.
Inspection of ingredients while in use:
If the mixer needs to be stopped temporarily without affecting
the running time, press . The mixer will slow down and
then stop and the running time will stop too.
The bowl can now be lowered and the ingredients checked.
Lift the bowl and press , and the mixer will start and the
running time will resume.
Stop the machine:
To stop the machine:
• Press . Running time not reset.
• Press twice. Running time reset.
• Presstheemergency stop- the runningtime willbereset.
• ‘Tilt’ the safety guard - the running time will be reset.
• Lower the bowl - the running time will be reset.
In all cases the mixer can be restarted by pressing .
It will start at the lowest speed.
operatinG the mixer:
Emergency stop
Stop
Increase time
Timer (timer eld)
Decrease time
Speed indi-
cator
Decrease speed Increase speed
Start

10
123
123456
12345678
12345
12345
overloadinG:
The mixer must not be overloaded.
Possible overload situations:
• Workingwithexcessively toughandheavy dough
• Mixer tool exceeding the recommended speed
• Wrong mixer tool being used.
Larger lumps of fat or chilled ingredients must be reduced
before they are placed in the bowl.
Overloading will cause the frequency converter to stop the
machine.
, or will be displayed in the timer
eld.
Follow the description under “Procedure in case of over-
loading”.
procedUre in case of overloadinG:
Spot the error codein the section “Error codes and possible
solutions”, page 12 and follow the suggestion for a solution.
When done, remove the error code by pressing .
The mixer can now be restarted by pressing .
recommended max. speeds:
correct Use of tools:
Recommended uses of tool:
The whip should not be struck against hard objects
such as the edge of the bowl. This will shorten the
life of the tool because of increasing deformation.
To make mashed potato, use the beater and then
the standard whip.
cleaninG:
The machine may only be cleaned by trained
staff over 14 years of age.
The machine should be cleaned daily after use. It should be
wipedwitha softbrush andclean water. Sulphonatedsoaps
should be used with care, as they destroy the lubricants in
the machine.
The machine should never be rinsed with a hose.
The machine parts made of aluminium – bowl arms
and bowl trolley – must not be washed with very
alkaline cleaning agents (pH must be between 5.0
and 8.0).
Please note that the plastic safety guard may be
damaged if it is exposed to high temperatures for a
prolonged period. (Max. temperature 60ºC)
Thellingchuteisdishwasher-safe
The soap suppliers may be able to help by recommending
the right type of soap.
lUbrication and Grease types:
Lubrication and other servicing may only be carried
out by trained staff over 14 years of age.
The lid of the mixer may only be removed when the
cable to the mains supply has been removed.
When repairs are made to the mixer head, the gear wheel
andinternal gearshouldbelubricatedwith MolykoteG-1502
theneedle bearingsinthe mixerhead canalso belubricated
with this type of grease.
Ifthemachine issupplied withan attachmentdrive,the gear
for the attachment drive should be lubricated with Statoil
GreaseWay LiCa 80.
Donotuseanyothergreasetypesthanthosespeciedabove.
attachment drive:
Themachinemaybettedwithanattachmentdriveinto
which optional accessories, such as meat mincers and
vegetable cutters, can be attached.
For further information on the assembly and use of op-
tional accessories, please refer to the manual that comes
with the accessory.
The machine must be shut down when the acces-
soryisttedtotheattachmentdrive.
recommended max. speeds for attachment
drive:
Whip Beater Hook
Cream Cake mix Bread dough
Egg whites Buttercream Rye bread
Mayonnaise Wafemix etc.
etc. Forcemeat
etc.