Metos KODIAK CR30 User manual

KODIAK
CR30
A/S Wodschow & Co.
Kirkebjerg Søpark 6
DK-2605 Brøndby
Phone: [phone]
www.bearvarimixer.com
[e-mail]
Denmark
KÄYTTÖOHJEET
122013 TILAUSNRO: 00520 FI Alkuperäisen käyttöohjeen käännös
KODIAK
CR30
062015 Onr. 00513GB
04.2015 MG4143101, MG4143103
Translation of the original user manual
Operating
manual

2
General:
This manual should be seen as an integral part of the mixer and should be kept by the machine throughout
its working life.
Before the machine is commissioned, it is important to read these instructions thoroughly, particularly the
section on user safety.
The manufacturer may update the product manual without updating this copy of the manual.
The manufacturer will not be liable for faults caused by:
•Careless, improper or incorrect use of the mixer
•Non-standard use (not for the purposes described in the manual)
•Incorrect installation
•Incorrect power supply to the machine
•Failure to comply with maintenance instructions
•Modicationstothemachine
• Sparepartsandaccessoriesthatarenotoriginalorspeciedforthismodel
•Failure to comply with instructions in this manual
In case of faults with the mixer, please contact the supplier.
The guarantee does not cover damage caused by misuse, overloading or the user’s failure to comply with
the maintenance instructions.
Contents:
General:
...................................................................................................................................................................... 2
UnpaCkinG:
...................................................................................................................................................................... 3
transport:
...................................................................................................................................................................... 3
installation and fixinG:
.................................................................................................................................................... 3
CommissioninG:
.................................................................................................................................................................. 4
reCommended Use of the maChine:
..................................................................................................................................... 4
teChniCal data:
................................................................................................................................................................ 4
max. CapaCity of the maChine:
........................................................................................................................................... 4
Components of the maChine:
............................................................................................................................................. 5
safety:
...................................................................................................................................................................... 6
adjUstments:
.................................................................................................................................................................... 6
kodiak User-friendliness:
............................................................................................................................................. 7
operatinG the mixer:
......................................................................................................................................................... 8
overloadinG:
.................................................................................................................................................................... 9
proCedUre in Case of overloadinG:
................................................................................................................................... 9
reCommended max. speeds:
............................................................................................................................................... 9
reCommended max. speeds for attaChment drive:
.............................................................................................................. 9
CorreCt Use of tools:
...................................................................................................................................................... 9
CleaninG:
...................................................................................................................................................................... 9
lUbriCation and Grease types:
.......................................................................................................................................... 9
attaChment drive:
............................................................................................................................................................. 9
display of mixer data
...................................................................................................................................................... 10
error Codes and possible solUtions:
.............................................................................................................................. 10
aCCess to the fUse:
.........................................................................................................................................................11
CirCUit diaGram:
............................................................................................................................................................. 12
example eleCtriCal ConneCtions:
.................................................................................................................................... 13

3
UnpaCkinG:
The machine should be unpacked and the packaging disposed of according to regulations applicable in the country concerned.
Before the mixer is removed from the pallet, check that all parts are present with the machine:
• Safety guard
• Power cable
• Bowl trolley and bowl
• Whip, beater, hook and scraper with blade, if these were selected with the order.
The machine can be released from the pallet by cutting the strips.
transport:
Lifting equipment should always be used to move the machine. Allowance should be made for the fact that
the machine is ‘top-heavy’.
The machine must not be pulled or lifted by the bowl lift handle.
When the machine is moved, it should be in a vertical position at all times.
installation and fixinG:
The ambient temperature around the machine must not exceed 45oC.
The machine should be level before it is taken into use.
Thebowlarmsshouldbeatthecorrectheightabovetheoorbeforethemachineistakenintouse–see
Adjustments, page 6.
The legs of the mixer are movable and can be adjusted by turning them individually. See Adjustments, page 6.
Themixershouldonlybexedtotheoorifitisinstalledonboardaship.
Electrical connection:
Users can connect the mixer to the power supply themselves; refer to the section on Electrical connection which must be
followed.
Forthebenetofservicestaff,itshouldbecleartoseewhenthemainsplugtothemixerhasbeenremovedfromthe
socket in the wall.
Thecableisxedtothemachineonthemainsboardwithawireloop.
Before the machine is connected to the mains, check that the voltage and frequency printed on the name plate
are correct for the installation location. The name plate is positioned uppermost on the back of the machine.
There is a risk of injury if the machine is not earthed.
It must be ensured that the cable used to connect the machine to the mains meets the standard for the country
in which the machine is installed. See also Example electrical connections, page 13
The mixer must be earthed. Failure to do so may cause injury. If there is no earth connection, the EMC
lterwillnotwork,withtheriskofdamagetothefrequencyconverter.
When the machine is connected, phase + neutral + earth or phase + phase + earth should be used. In
both cases, it is important to ensure that the voltage between the two live pins matches the name plate.(See
examples on page 13)
The machine must only be connected to an earthed mains supply.
A plug with two pins plus earth should be used. Alternatively, two wires plus earth from a three-phase supply
may be used.
The machine should be protected by a differential switch.
The machine is protected by a 10A fuse. The fuse is built into the socket on the back of the machine.

4










teChniCal data:
Gross weight Net weight kW Volts Amps Variable speed, tool
145 kg 115 kg 1.2 kW 230V 10A 64–353rpm
CommissioninG:
Bowl,toolsandsafetyguardshouldbecleanedbeforeuse–seesectiononCleaning, page 9.
Thebowlarmsshouldbeatthecorrectheightabovetheoorbeforethemachineistakenintouse–seeAdjustments, page 6.
reCommended Use of the maChine:
The machine is designed for the manufacture of products that do not trigger any reactions or release sub-
stances that may be harmful to the user when in use.
The machine must not be used in an explosive atmosphere.
The mixer must only be operated by staff who have been trained in the use of the machine according to these
instructions. Users must be over 14 years of age.
The mixer is designed for commercial use in kitchens, catering outlets and bakeries.
Themachinemayonlybeusedasspeciedinthismanual.
Unless the change is recommended by the manufacturer, modifying the machine is prohibited.
Ifthemachineisttedwithanattachmentdrive,onlyaccessoriesproducedorrecommendedbyA/SWodschow&Coshould
be attached.
max. CapaCity of the maChine:
AR = absorption ratio (%AR)
(liquid as % of dry matter)
E.g. a basic recipe includes 1 kg dry matter and 0.6 kg liquid:
this gives AR = 0.6 kg x 100 = 60%
1 kg
If, for example, the maximum capacity of the mixer is required, the
calculated AR = 60% is used to determine the amount of dry matter
and liquid in the dough:
Maximum capacity of the machine = 13 kg for dough with AR = 60%
Now the weight of the dry matter in this dough is calculated as follows:
Dry matter = max. capacity x 100 = 13 kg x 100 = 8.125 kg
AR + 100 60 + 100
Weight of liquid = 13 kg - 8.125 kg = 4.875 kg
Capacity per mix Tool KODIAK
Egg white Whip 3.0 l
Mayonnaise Whip 20 l
Yeast dough (60% AR) Hook 13 kg
Meatball mix Beater 20 kg
Local variations in the quality of the raw materials may affect
water absorption, volume, baking characteristics etc., and
hence capacity.

5
Lifting handle
Bowl truck
Bowl
Control panel
Safety guard
Mixer head
Adjustable legs; see
page 6 for adjustment
Mixer tool
Bowl arms; see page 6
for attachment between
bowl arms and bowl
Standard equipment, as follows:
• Bowl trolley
• Bowl–30l
• Hook, beater and whip for 30 l bowl
Optional accessories
• Scraperfor30lbowl,ifmixeristted
for a scraper
• Bowl–15l
• Hook, beater and whip for 15 l bowl
• Scraperfor15lbowl,ifmixeristted
for a scraper
Control panel with
attachment drive
Socket on the back of the machine;
contains 10A fuse, see page 11.
With loop to hold plug.
Components of the maChine:

6
To raise leg = turn
clockwise
To lower leg = turn
anticlockwise
safety:
The machine is designed for the manufacture of products that do not trigger any reactions or release sub-
stances that may be harmful to the user when in use.
Users must be over 14 years of age and trained in the use of the machine according to these instructions.
User safety is assured as follows:
• Tools can only rotate when the safety guard is in place and the bowl is lifted.
• The safety guard is made of plastic. It is not possible to attach the guard incorrectly.
• No access to rotating tools.
• Thespreadofourdustisinhibited.
• Equipped with emergency stop - The tool stops rotating in less than 4 seconds (also for normal shut-down and stop via
safety guard).
• Clearancebetweenguard/standandliftinghandleatleast50mm.
• Noise level under 70 dB.
• Machine remains stable on a slope of up to 10o.Thedistancefromtheoortothebowlarmshouldbeadjustedas
shown in the section on Adjustments, page 6.
The machine is protected against overvoltage.
The machine should be positioned to allow space for normal use and maintenance.
Good ergonomics for the user is ensured by the accompanying bowl trolley, which eliminates heavy lifting of the bowl and
maintains the right working height.
The following recommendations apply to work with powdery ingredients:
• Powdery ingredients should not be poured into the bowl from a great height.
• Bagsofe.g.ourshouldbeopenedatthebottom,downinthebowl.
• Do not run up to the maximum speed too quickly.
There is a risk of injury if the machine is not earthed.
It must be ensured that the cable used to connect the machine to the mains meets the standard for the country
in which the machine is installed. See also ‘Electrical Connection’.
Placing your hands in the bowl while the machine is running may cause physical injury.
adjUstments:
When the mixer is delivered, the adjustable feet will
be turned right to the bottom. The height of the legs
should be adjusted so that the bowl on the bowl
trolleytsperfectlyintothebowlarms.
Ifthe ooris notlevel, thelegscanbeadjusted
individually to ensure that installation is correct.
A 32 mm xed or adjustable spanner should be
used.

7
kodiak User-friendliness:
KODIAKhasdesignedinpartnershipwithkitchenandbakerystaff,whichhasresultedinanumberofuserbenets:
The machine itself
Can be connected to the mains by the user
Is made of stainless steel
Has height-adjustable feet to ensure that the high bowl trolley works properly
Is easy to clean, with large surfaces and a removable safety guard which can be machine-washed
Power cable held with a loop so it cannot be shaken loose from the machine
The inclined control panel combined with the large bowl diameter provides a good view of the contents of the bowl.
Control panel:
The control panel is simple and intuitive, with large push buttons.
Thespeedcanbeincreased/decreasedcontinuouslybyholdingdown and . It is also possible to ‘step’ between the
predenedspeeds
The panel is inclined at the ergonomically correct height, making it very comfortable to use.
The panel is easy to clean with a damp cloth.
There is a built-in timer function with a display, which can also be used to show the number of operating hours.
Safety guard:
The one-piece safety guard is made of transparent plastic. The guard is easy to
remove and clean. The guard can be machine-washed at up to 60o and can with-
stand up to 90ofor short periods.
The guard is made of a special impact-resistant material which can withstand daily
use in a commercial kitchen.
The safety guard is held in place by magnets, so there are no loose parts that can
break or collect dirt.
It is not possible to attach the guard incorrectly.
Thellingholeinthesafetyguardcanbeturnedtosuittheuser’sneeds.
Bowl and bowl trolley:
The bowl is not very deep but has a large diameter, which makes it easier to see
the contents while working.
The bowl does not have to be lifted into place in the bowl arms, but can be wheeled
directly into position.
The bowl trolley is used for transfer from mixer to workbench, dishwasher, stores etc.
The bowl trolley provides an ergonomically correct working height.
The bowl trolley spares the user any heavy lifting.
The bowl can be tilted in the rubber ring on the bowl trolley.
Tools:
The mixer whip is very compact in design, which provides for a long service life. It must be handled according to these in-
structions.
The beater and hook are made of stainless steel.

8
Before starting the machine:
Place the bowl in the bowl trolley.
Put the desired tool into the bowl and wheel it into position
between the bowl arms. Ensure that the bowl is correctly en-
gaged with the bowl arms; see Adjustments, page 6.
Fitthesafetyguardandturnitsothellingholeisaccessible
when the machine is running.
Turnthetooltolockitintothebayonettting.
Lift the bowl with the aid of the lifting handle.
The mixer is now ready to start.
It is possible to set both the running time and speed before
starting the machine; see next section:
Start the machine:
Press to start the mixer.
Press next to to increase the speed.
Press next to to reduce the speed.
The speed is shown as a number on the scale .
The display 1represents the lowest speed,
approx. 64 rpm.
The display 12345678 represents the highest speed,
approx. 353 rpm.
Display of running time – hours:
Select a running time for the mixer by pressing next to
. The running time is shown in minutes and seconds in
thetimereldbetween and .
Running times of up to 90 minutes are available.
The running time will not be reset if is pressed once; press
once more and it will be reset.
If no running time is selected, the display will show the time
elapsed since the mixer was started.
Inspection of ingredients while in use:
If the mixer needs to be stopped temporarily without affecting
the running time, press . The mixer will slow down and
then stop and the running time will stop too.
The bowl can now be lowered and the ingredients checked.
Lift the bowl and press , and the mixer will start and the
running time will resume.
Stop the machine:
To stop the machine:
• Press . Running time not reset.
• Press twice. Running time reset.
• Press the emergency stop - the running time will be reset.
• ‘Tilt’ the safety guard - the running time will be reset.
• Lower the bowl - the running time will be reset.
In all cases the mixer can be restarted by pressing .
It will start at the lowest speed.
Resetting the timer:
The timer can be reset by pressing and next to
at the same time. If the timer is reset while the mixer is
running, the machine will stop and beep.
operatinG the mixer:
Emergency stop
Stop
Increase time
Timer (timer eld)
Decrease time
Speed indi-
cator
Decrease speed Increase speed
Start

9
123
123456
12345678
12345
12345
overloadinG:
The mixer must not be overloaded.
Possible overload situations:
• Working with excessively tough and heavy
dough
• Mixer tool exceeding the recommended speed
• Wrong mixer tool being used.
Larger lumps of fat or chilled ingredients must be
reduced before they are placed in the bowl.
Prolonged overloading will cause the frequency converter
to stop the machine.
willbedisplayedinthetimereld;thespeedwill
not be reduced, but the mixer will stop and the display will
change to . Follow the description under Procedure
in case of overloading.
proCedUre in Case of overloadinG:
Remove the cause of the overloading, e.g. empty the bowl.
To remove the display, press .
The mixer can now be restarted.
reCommended max. speeds:
CorreCt Use of tools:
Recommended uses of tool:
The whip should not be struck against hard objects
such as the edge of the bowl. This will shorten the
life of the tool because of increasing deformation.
To make mashed potato, use the beater and then
the standard whip.
CleaninG:
The machine may only be cleaned by trained
staff over 14 years of age.
The machine should be cleaned daily after use. It should be
wiped with a soft brush and clean water. Sulphonated soaps
should be used with care, as they destroy the lubricants in
the machine.
The machine should never be rinsed with a hose.
Aluminium parts should not be used for strongly
acidic, alkaline or saline food products, which may
attack non-coated aluminium.
Aluminium mixer tools must not be washed in
strongly alkaline agents (pH between 5.0 and 8.0).
Please note that the plastic safety guard may be
damaged if it is exposed to high temperatures for
a prolonged period. (Max. temperature 60ºC)
The soap suppliers may be able to help by recommending
the right type of soap.
lUbriCation and Grease types:
Lubrication and other servicing may only be car-
ried out by trained staff over 14 years of age.
The lid of the mixer may only be removed when
the cable to the mains supply has been removed.
When repairs are made to the mixer head, the gearwheel and
internal gear should be lubricated with Statoil GreaseWay
ALX 42, but the needle bearings in the mixer head should
not be lubricated with this type of grease.
If the machine is supplied with an attachment drive, the gear
for the attachment drive should be lubricated with Statoil
GreaseWay LiCa 80.
Donotuseanyothergreasetypesthanthosespeciedabove.
attaChment drive:
Themachinemaybettedwithanattachmentdriveinto
which optional accessories, such as meat mincers and
vegetable cutters, can be attached.
For further information on the assembly and use of optio-
nal accessories, please refer to the manual that comes
with the accessory.
The machine must be shut down when the acces-
soryisttedtotheattachmentdrive.
reCommended max. speeds for attaChment
drive:
Whip Beater Hook
Cream Cake mix Bread dough
Egg whites Buttercream Rye bread
Mayonnaise Wafemix etc.
etc. Forcemeat
etc.

10
display of mixer data
Number of mains connections and control panel and frequency converter software version:
• Whenthemachineisconnectedtothemains,threevalueswillbedisplayedinthetexteldonthepanel:
• Number of times the machine has been connected, e.g. for three times
• Controlpanelsoftwareversion;rst is displayed, then the version, e.g. for version 26
• Frequencyconvertersoftwareversion;rst is displayed, then the version, e.g. for version 18
Running time and error log
It is possible to display the time the machine has been on (the motor has been running):
• Hit emergency stop and press next to .
• Time displayed in hours: 0 - 1 - 2 etc.
• Deactivate emergency stop to cancel the display.
It is possible to display a log of the errors that have occurred:
• Hit emergency stop and press next to .
• Thedisplayshowsthelatesterrorrst.
• To scroll back through the errors, press next to ; to scroll forward, press next to .
• The last eight errors can be displayed.
• Deactivate emergency stop to cancel the display.
error Codes and possible solUtions:
For some errors, the control system will show an error code in the display:
User pressed without raising the bowl to working height.
Solution: Raise bowl to working height.
User pressed withoutttingthesafetyguard.
Solution: Fit the safety guard.
The frequency converter has overheated.
Solution: The error will disappear when the temperature has dropped to an acceptable level.
Stop the mixer and reduce the quantity of ingredients in the bowl. When it starts again, select a lower speed.
There is an error in communication between the control panel and the frequency converter.
Solution: Call the engineer.
Error in frequency converter.
Solution: Call the engineer.
Thermal sensor in the frequency converter has cut out.
Solution: The error will disappear when the temperature has dropped to an acceptable level.
Intermittent low voltage in the power supply.
Solution: The power supply to the mixer should be checked by an expert.
Intermittent high voltage in the power supply.
Solution: The power supply to the mixer should be checked by an expert.
The mixer is overloaded because of excessively heavy dough etc.
Solution: Reduce the quantity in the bowl; the product may need to be reduced or thinned before the machine is restarted.
When it starts again, select a lower speed.