Metso Ball Valves Operating and maintenance manual

IMO-PX2 EN • 11/2017
Ball Valves with
Up-Stream Vent Hole in Ball for
Hydrogen Peroxide Service
Installation, Maintenance and
Operating Instructions

TABLE OF CONTENTS
1. GENERAL .................................................................. 3
2. DESCRIPTION ........................................................... 3
3. INSTALLATION ......................................................... 3
4. SERVICE / SPARE PART............................................. 4
IMO 11/17
2 IMO-PX2 EN
READ THESE INSTRUCTIONS FIRST!
These instructions provide information about safe handling and operation of the valve.
If you require additional assistance, please contact the manufacturer or manufacturer’s representative.
Addresses and phone numbers are printed on the back cover.
See also www.metso.com/valves for the latest documentation.
SAVE THESE INSTRUCTIONS!

1. GENERAL
This instruction manual contains important information
regarding the installation, operation and troubleshooting
of the Jamesbury®Ball Valves with Up-Stream Vent Hole
in Ball for Hydrogen Peroxide Service. Please read these
instructions carefully and save them for future reference.
WARNING:
FOR YOUR SAFETY, IT IS IMPORTANT THAT THE FOLLOWING
PRECAUTIONS BE TAKEN PRIOR TO REMOVAL OF THE VALVE FROM
THE LINE OR BEFORE ANY DISASSEMBLY.
1. WEAR ANY PROTECTIVE EQUIPMENT NORMALLY REQUIRED
WHEN WORKING WITH THE FLUID INVOLVED DURING
REMOVAL AND DISASSEMBLY TO PROTECT AGAINST ANY
SPRAY OF TRAPPED HYDROGEN PEROXIDE.
2. DEPRESSURIZE THE LINE AND VALVE AS FOLLOWS:
A. SHUT OFF THE VALVE AND BLEED THE LINE.
B. CYCLE THE VALVE TO RELIEVE RESIDUAL PRESSURE BEFORE
REMOVAL FROM THE LINE..
C. AFTER REMOVAL CYCLE THE VALVE AGAIN SEVERAL TIMES.
2. DESCRIPTION
Jamesbury valves with a vent hole in the ball for hydrogen
peroxide service are available in both screwed and anged
ends, in either all stainless steel components or in aluminum
bodies with stainless steel balls and stems. Material grades
are in accordance with FMC recommendations, Bulletin
104. These valves are designed to prevent hydrogen
peroxide entrapment and decomposition which could
cause explosive pressure build-up. All wetted surfaces
are completely machined and venting ports are included
to prevent media entrapment in the body. Each valve is
factory cleaned to remove dirt or uid that might react with
the media, and only compatible lubricants are used during
manufacture.
NOTE: Hydrogen peroxide valves must be passivated
before use. Valves are not passivated before shipment.
3. INSTALLATION
1. Before installation of any valve into a pipeline, factory-
attached tags should be checked to assure that the valve
is identied as having been processed for hydrogen
peroxide service and that the valve type and material
conform to requirements of the service intended. VALVE
MUST BE PASSIVATED BEFORE INSTALLATION.
2. Standard piping practices should be followed during
valve installation. Screwed end valves should be
tightened by wrenching at the hex ats nearest the pipe
being attached. Flanged valve bolts must be tightened
to recommendations given by the manufacturer of the
particular type of gaskets being used.
3. With the valve in the closed position with the handle
or actuator mounted, check the orientation of the ball
and ow arrow. Compare with (Figure 1). Correct any
misorientation by removing the handle or actuator
rotating the ball 180 degrees and reinstalling the
handle or actuator.
IMO 11/17
IMO-PX2 EN 3

4. SERVICE / SPARE PART
We recommend that valves be directed to our service cen-
ters for maintenance. The service centers are equipped to
provide rapid turn-around at a reasonable cost and oer
new valve warranty with all reconditioned valves.
NOTE: When sending goods to the service center for repair,
do not disassemble them. Clean the valve carefully and
ush the valve internals. Include the material safety data-
sheet(s) (MSDS) for all media owing through the valve.
Valves sent to the service center without MSDS datasheet(s)
will not be accepted.
For further information on spare parts and service or assis-
tance visit our web-site at www.metso.com/valves.
NOTE: When ordering spare parts, always include the fol-
lowing information:
a. Valve catalog code from identication plate,
b. If the valve is serialized – the serial number (from
identication plate),
c. From exploded view, the ballooned part number,
part name and quantity required.
CORRECT INCORRECT
Figure 1
Subject to change without prior notice.
Metso Flow Control Inc.
Europe, Vanha Porvoontie 229, P. O. Box 304, FI-01301 Vantaa, Finland. Tel. [phone]. Fax [phone]
North America, 44 Bowditch Drive, P. O. Box 8044, Shrewsbury, M A 01545, USA. Tel. [phone]. Fax [phone]
South America, Av. Independéncia, 2500-Iporanga, 18087-101, Sorocaba-São Paulo, Brazil. Tel. [phone]. Fax [phone]
Asia Pacic, 238B Thomson Road, #17-01 Novena Square Tower B, Singapore 307685. Tel. [phone]. Fax [phone]
China, 11/F, China Youth Plaza, No.19 North Rd of East 3rd Ring Rd, Chaoyang District, Beijing 100020, China. Tel. [phone]. Fax [phone]
Middle East, Roundabout 8, Unit AB-07, P. O. Box 17175, Jebel Ali Freezone, Dubai, United Arab Emirates. Tel. [phone]. Fax [phone]
www.metso.com/valves
4 IMO-PX2 EN