Metso neles ND9000H User manual

INTELLIGENT
VALVE CONTROLLER
ND9000H
ND9000F
ND9000P
Rev. 2.3
Installation, Maintenance and
Operating Instructions
7 ND90 70 en • 8/2011

27 ND90 70 en
READ THESE INSTRUCTIONS FIRST!
These instructions provide information about the safe handling and operation of the intelligent valve controller.
If you require additional assistance, please contact the manufacturer or manufacturer's representative.
Addresses and phone numbers are printed on the back cover.
SAVE THESE INSTRUCTIONS!
Subject to change without notice.
All trademarks are property of their respective owners.
Table of Contents
1 ND9000 PRODUCT FAMILY SUMMARY ....... 3
1.1 Key features........................................... 3
2 ND9000 INTELLIGENT VALVE CONTROLLER
WITH DIFFERENT COMMUNICATION
PROTOCOLS .................................................. 4
2.1 General .................................................. 4
2.2 Technical description ............................ 4
2.3 Markings ................................................ 4
2.4 Technical specifications ........................ 5
2.5 Recycling and disposal ......................... 7
2.6 Safety precautions ................................. 8
3 TRANSPORTATION, RECEPTION AND
STORAGE ....................................................... 8
4 MOUNTING...................................................... 9
4.1 General .................................................. 9
4.2 Mounting on EC and EJ actuators......... 9
4.3 Mounting on Metso actuators with
VDI/VDE mounting face ....................... 10
4.4 Mounting on linear actuator of
nelesCV Globe..................................... 10
4.5 Mounting on linear actuator with
IEC 60534 mounting face .................... 11
4.6 Piping................................................... 12
4.7 Electrical connections.......................... 16
5 LOCAL USER INTERFACE (LUI) ................. 19
5.1 Measurement monitoring ..................... 19
5.2 Guided start-up.................................... 20
5.3 Configuration menu ............................. 20
5.4 Mode menu.......................................... 20
5.5 Configuration parameters.................... 22
5.6 Valve travel calibration......................... 24
5.7 Special displays................................... 26
5.8 Write protection.................................... 27
6 MAINTENANCE............................................. 28
6.1 Prestage............................................... 28
6.2 Spool valve .......................................... 28
6.3 Flame arrestor assembly ..................... 29
6.4 Diaphragms ......................................... 29
6.5 Communication board ......................... 29
7 ERROR MESSAGES..................................... 31
7.1 Failsafe errors ...................................... 31
7.2 Alarms.................................................. 31
7.3 Errors ................................................... 31
7.4 Warnings.............................................. 32
7.5 Notifications ......................................... 32
8 TROUBLE SHOOTING.................................. 33
9 ND9000 WITH LIMIT SWITCHES ................. 33
9.1 Introduction.......................................... 33
9.2 Installation on a valve controller .......... 36
9.3 Electrical connections.......................... 36
9.4 Adjustment........................................... 36
9.5 Removal of the limit switches for
accessing the valve controller ............. 36
9.6 Circuit diagrams .................................. 37
9.7 Maintenance ........................................ 37
10 TOOLS........................................................... 37
11 ORDERING SPARE PARTS ......................... 37
12 DRAWINGS AND PARTS LISTS .................. 38
12.1 Exploded view ND9100 ....................... 38
12.2 Exploded view ND9100_/K0_, ND9100_/I__
and ND9100_/B06 ............................... 39
12.3 Exploded view ND9200, ND9300 ........ 40
12.4 Exploded view ND9200_/K0_, ND9200_/I__,
ND9200_/B06, ND9300_/K0_, ND9300_/I__,
ND9300_/B06_..................................... 42
12.5 Mounting parts for EC05-14/EJ05-14
actuators, rising signal opens valve .... 44
12.6 Mounting parts for B1C/B1J 6-20
actuators .............................................. 45
12.7 Mounting parts for B1C/B1J 25-50,
B1C 502 and B1J322 actuators........... 46
12.8 Mounting parts for Quadra-Powr®
actuators .............................................. 47
12.9 Mounting parts for linear actuators of
nelesCV Globe ..................................... 48
12.10 Mounting parts for linear actuators,
IEC 60534 ............................................ 49
12.11 Connection diagrams .......................... 51
12.12 Control drawings.................................. 53
13 DIMENSIONS ................................................ 56
14 EC DECLARATION OF CONFORMITY ........ 60
15 ID PLATES .................................................... 61
16 TYPE CODING .............................................. 62

7 ND90 70 en 3
1 ND9000 PRODUCT FAMILY SUMMARY
1.1 Key features
❑Benchmark control performance on rotary and
linear valves
❑Reliable and robust design
❑Ease of use
❑Language selection: English, German and French
❑Local / remote operation
❑Expandable architecture
❑Advanced device diagnostics including
❑Self-diagnostics
❑Online diagnostics
❑Performance diagnostics
❑Communication diagnostics
❑Extended off-line tests
❑Dynamic Diagnostics Diamond
1.1.1 Options
❑Interchangeable communication options:
❑HART (H)
❑FOUNDATION Fieldbus (F)
❑Profibus PA (P)
❑Limit switches
❑Position transmitter (in HART only)
❑Special corrosion resistant finish
❑Exhaust adapter
1.1.2 Total cost of ownership
❑Low energy and air consumption
❑Future proof design allows further options at a
reduced cost
❑Optimised spares program. Reduced number of
spares
❑Retro-fit to existing installations (Neles or 3rd party)
1.1.3 Minimised process variability
❑Linearisation of the valve flow characteristics
❑Excellent dynamic and static control performance
❑High-speed of response
❑Accurate internal measurements
1.1.4 Easy installation and configuration
❑Same unit for linear and rotary valves, double
and single-acting actuators
❑Simple calibration and configuration
- using Local User Interface (H, F, P)
- using FieldCare software in a remote location (H, F)
- using Profibus configurator, such as Fieldcare
or Simatic PDM (P)
❑Low power design enables installation to all com-
mon control systems
❑Ability to attach options to electronics and
mechanics later
❑Possibility to mount also on valves that are in
process with 1-point calibration feature
1.1.5 Open solution
Metso is committed to delivering products that freely inter-
face with software and hardware from a variety of manufac-
turers; and the ND9000 is no exception. This open
architecture allows the ND9000 to be integrated with other
field devices to give an unprecedented level of controllability.
❑FDT based multi-vendor support configuration
ND9000 DTM download page:
www.metso.com/automation/nd9000
1.1.6 ND9000 in fieldbus networks
❑Approved interoperability
❑Host interoperability ensured
❑FOUNDATION Fieldbus ITK version 5.0.1 certified
❑Profibus PA profile version 3.0 PNO certified
❑Easy to upgrade; can be done by replacing the
HART communication board to fieldbus commu-
nication board
❑Excellent maintainability with firmware download
feature
❑Advanced communication diagnostics
❑Digital communication via the fieldbus includes
not only the set point, but also the position feed-
back signal from the position sensor. No special
supplementary modules for analog or digital
position feedback are needed when using the
fieldbus valve controller.
❑Back up LAS functionality available in FOUNDA-
TION Fieldbus enviroment
❑Input selector and output splitter blocks available
in FOUNDATION Fieldbus devices allowing
advanced distributed control
❑Multipurpose functionality
❑Standard function blocks enables the freedom
to use ND9000 intelligent valve controller either
in continuous or on-off control applications
❑Open and close information directly available
via the fieldbus
❑Open and close detection is based on either
position measurement (soft limit switch) or
mechanical limit switch information
1.1.7 Product reliability
❑Designed to operate in harsh environmental con-
ditions
❑Rugged modular design
❑Excellent temperature characteristics
❑Vibration and impact tolerant
❑IP66 enclosure
❑Protected against humidity
❑Maintenance free operation
❑Resistant to dirty air
❑Wear resistant and sealed components
❑Contactless position measu
1.1.8 Predictive maintenance
❑Easy access to collected data with FieldCare software
❑Ingenious Valve Diamond to visualise control
valve performance and diagnostics
❑Logical trend and histogram collection
❑Information collected on service conditions
❑Extensive set of off-line tests with accurate
key figure calculations
❑Fast notifications using on-line alarms
❑Condition monitoring tool available
❑Real time monitoring of valve control parameters

47 ND90 70 en
2 ND9000 INTELLIGENT VALVE
CONTROLLER WITH DIFFERENT
COMMUNICATION PROTOCOLS
2.1 General
This manual incorporates Installation, Maintenance and
Operation Instructions for the Metso ND9000 intelligent
valve controller. The ND9000 may be used with either
cylinder or diaphragm type pneumatic actuators for
rotary or linear valves.
2.2 Technical description
ND9000H
The ND9000H is a 4–20 mA loop-powered microcon-
troller-based intelligent valve controller. The device
operates even at 3.6 mA input signal and communi-
cates via HART.
ND9000F
The ND9000F is a fieldbus powered microcontroller-
based intelligent valve controller.
ND9000P
The ND9000P is a fieldbus powered microcontroller-
based intelligent valve controller.
All versions
All devices contain a Local User Interface enabling
local configuration.
Independently from the communication protocol, the
valve position is controlled by the powerful 32-bit micro-
controller. The measurements include:
❑Input signal
❑Valve position with contactless sensor
❑Actuator pressures, 2 independent measurements
❑Supply pressure
❑Spool valve position
❑Device temperature
Advanced self-diagnostics guarantees that all meas-
urements operate correctly. Failure of one measure-
ment does not cause the valve to fail if the input signal
and position measurements are operating correctly.
After connections of electric signal and pneumatic sup-
ply the micro controller (µC) reads the input signal,
position sensor (α), pressure sensors (Ps, P1, P2) and
spool position sensor (SPS). A difference between
input signal and position sensor (α) measurement is
detected by the control algorithm inside the µC. The µC
calculates a new value for prestage (PR) coil current
based on the information from the input signal and from
the sensors. Changed current to the PR changes the
pilot pressure to the spool valve. Reduced pilot pres-
sure moves the spool and the actuator pressures
change accordingly. The spool opens the flow to the
driving side of the double diaphragm actuator and
opens the flow out from the other side of the actuator.
The increasing pressure will move the diaphragm pis-
ton. The actuator and feedback shaft rotate clockwise.
The position sensor (α) measures the rotation for the
µC. The µC using control algorithm modulates the PR-
current from the steady state value until a new position
of the actuator according to the input signal is reached.
2.3 Markings
The valve controller is equipped with an identification
plate (Fig. 2).
Identification plate markings include:
❑Type designation of the valve controller
❑Revision number
❑Enclosure class
❑Input signal (voltage range)
❑Input resistance
❑Maximum supply voltage
❑Operational temperature
❑Supply pressure range
❑Contact details of the manufacturer
❑CE mark
❑Manufacturing serial number TTYYWWNNNN*)
*) Manufacturing serial number explained:
TT= device and factory sign
NOTE:
The selection and use of the valve controller in a specific
application requires close consideration of detailed
aspects. Due to the nature of the product, this manual
cannot cover all the likely situations that may occur when
installing, using or servicing the valve controller.
If you are uncertain about the use of the controller or its
suitability for your intended use, please contact Metso’s
Automation business for more information.
Fig. 1 The principle of operation
Fig. 2 Example of the identification plate

7 ND90 70 en 5
YY= year of manufacturing
WW = week of manufacturing
NNNN = consecutive number
Example: PH11011234 = controller, year 2011, week 1,
consecutive number 1234.
See Section 15 for all ID plates.
2.4 Technical specifications
ND9000 INTELLIGENT VALVE CONTROLLER
General
Either loop powered (ND9000H) or
bus powered (ND9000F and ND9000P),
no external power supply required.
Suitable for rotary and sliding-stem valves.
Actuator connections in accordance with VDI/VDE
3845 and IEC 60534-6 standards.
Flush mounting on nelesCV™ control valves (not ND9300).
Action: Double or single acting
Travel range: Linear; 10–120 mm with standard IEC parts.
Larger strokes possible with suitable kits
Rotary; 45–95°.
Measurement range 110° with freely
rotating feedback shaft.
Environmental Influence
Standard temperature range:
-40° to +85 °C / -40° to +185 °F
Influence of temperature on valve position:
< 0.5 % / 10 °K
Influence of vibration on valve position:
< 1 % under 2g 5–150 Hz,
1g 150–300 Hz, 0.5g 300–2000 Hz
Enclosure
ND9100
Material: Anodised aluminium alloy and
polymer composite
Protection class: IP66, NEMA 4X
Pneumatic ports: G 1/4
Electrical connection: max 2.5 mm2
Cable gland thread: M20 x 1.5 / 1/2 NPT (U1 and U2)
Weight: 1.8 kg / 4.0 lb
with extension housing (limit switches) plus 0.8 kg / 1.8 lb
Mechanical and digital position indicator visible
through the main cover
Special corrosion resistant finish available.
ND9200
Material: Anodised aluminium alloy and
tempered glass
Protection class: IP66, NEMA 4X
Pneumatic ports: 1/4 NPT
Electrical connection: max. 2.5 mm2
Cable gland thread: M20 x 1.5, except 1/2 NPT (E2)
Weight: 3.4 kg / 7.5 lb
with extension housing (limit switches) plus 1.0 kg / 2.2 lb
Mechanical and digital position indicator visible
through the main cover (not applicable to ND9200_E2)
Special corrosion resistant finish available.
ND9300
Material: Full stainless steel enclosure
Protection class: IP66, NEMA 4X
Pneumatic ports: 1/4 NPT
Electrical connection: max. 2.5 mm2
Cable gland thread: M20 x 1.5 / 1/2 NPT (U1, U2 and E2)
Weight: 8.6 kg / 19.0 lb
with extension housing (limit switches) plus 3.0 kg / 6.6 lb
Pneumatics
Supply pressure: 1.4–8 bar / 20–115 psi
Effect of supply pressure on valve position:
<0.1 % at 10 % difference in inlet pressure
Air quality: According to ISO 8573-1:2001
Solid particles: Class 5
(3–5 µm filtration is recommended)
Humidity: Class 1
(dew point 10 °C/18 °F below minimum
temperature is recommended)
Oil class: 3 (or <1 ppm)
Capacity with 4 bar / 60 psi supply:
5.5 Nm3/h / 3.3 scfm (spool valve 2)
12 Nm3/h / 7.1 scfm (spool valve 3)
38 Nm3/h / 22.4 scfm (spool valve 6)
Consumption with 4 bar / 60 psi supply
in steady state position:
< 0.6 Nm3/h / 0.35 scfm (spool valves 2 & 3)
< 1.0 Nm3/h / 0.6 scfm (spool valve 6)
Electronics
ND9000H
Supply power: Loop powered, 4–20 mA
Minimum signal: 3.6 mA
Current max : 120 mA
Load voltage: up to 9.5 V DC/20 mA
(corresponding 475 Ω.)
Voltage: max 30 V DC
Polarity protection: -30 V DC
Over current protection:
active over 35 mA
Ex ia IIC T6: Ui ≤28 V
Ii ≤120 mA
Pi ≤1 W
Ci ≤22 nF
Li ≤53 µH
Ex nA IIC T6: Ui ≤30 V
Ii ≤152 mA
(Ex approvals are valid under these conditions)
ND9000F and ND9000P
Power supply: Taken from bus
Bus voltage: 9–32 V DC, reverse polarity protection
Max basic current: 17.2 mA
Fault current (FDE): 3.9 mA
Ex ia IIC T6: Ui ≤24 V
Ii ≤380 mA
Pi ≤5.32 W
Ci ≤5 nF
Li ≤10 µH
Ex nA IIC T6: Ui ≤24 V

67 ND90 70 en
Ex nL IIC: Ui ≤32 V
Ii ≤380 mA
Pi ≤5.32 W
Ci ≤5 nF
Li ≤10 µH
(Ex approvals are valid under these conditions)
FOUNDATION Fieldbus function block execution times
ND9000F
AO 20 ms
PID 25 ms
DO 15 ms
DI 15 ms
IS 15 ms
OS 20 ms
Performance with moderate constant-load actuators
EC05-EC10 in ambient temperature
Values at 20 °C / 68 °F and without any additional instru-
ments, such as boosters or quick exhaust valves etc.
Dead band acc. to IEC 61514:
≤0.1 %
Hysteresis acc. to IEC 61514:
<0.5 %
Local user interface functions
❑Local control of the valve
❑Monitoring of valve position, input signal, temper-
ature, supply and actuator pressure difference
❑Guided start-up function
❑LUI may be locked remotely to prevent unauthor-
ised access
❑Calibration: Automatic/Manual/Linearization
❑1-point calibration
❑Control configuration: aggressive, fast, optimum,
stable, maximum stability
❑Mode selection: Automatic/Manual
❑Rotation: valve rotation clockwise or counter-
clockwise to close
❑Dead angle
❑Low cut-off, cut-off safety range (default 2 %)
❑Positioner fail action, open/close
❑Signal direction: Direct/reverse acting
❑Actuator type, double/single acting
❑Valve type, rotary/linear IEC/nelesCV Globe/FLI
❑Language selection: English, German and French
Approvals
ND9100H, ND9100F and ND9100P
ND9300H, ND9300F and ND9300P
Intrinsically safe and non incendive
IECEx IEC 60079-0: 2007-10 , IEC 60079-11: 2006,
IEC 60079-26: 2006, IEC 60079-27: 2005-04,
IEC 61241-0: 2004, IEC 61241-1: 2004
Ex ia IIC T4/T5/T6 Ga
Ex tD A20 IP66 T90°C
or
Ex ia IIC T4/T5/T6 Gb
Ex tD A21 IP66 T90°C
IEC 60079-0 :2007-10, IEC 60079-15: 2005-03,
IEC 60079-27: 2005-04, IEC 61241-0 :2004,
IEC 61241-1: 2004
Ex nA IIC T4/T5/T6 Gc
Ex tD A22 IP66 T90°C
or
Ex nL IIC T4/T5/T6 Gc
Ex tD A22 IP66 T90°C
Certificates IECEx VTT 10.0004X
and IECEx VTT 10.0005X
ATEX EN 60079-0: 2007/2009, EN 60079-11: 2007,
EN 60079-26: 2007, EN 60079-27: 2006,
EN 61241-0: 2006, EN 61241-1: 2004
II 1G Ex ia IIC T4/T5/T6 Ga
II 1D Ex tD A20 IP66 T90°C
or
II 2 G Ex ia IIC T4/T5/T6 Gb
II 2 D Ex tD A21 IP66 T90°C
EN 60079-0: 2007/2009, EN 60079-15: 2005,
EN 60079-27: 2006, EN 61241-0: 2006
EN 61241-1: 2004
II 3 G Ex nA IIC T4/T5/T6 Gc
II 3 D Ex tD A22 IP66 T90°C
or
II 3 G Ex nL IIC T4/T5/T6 Gc
II 3 D Ex tD A22 IP66 T90°C
Certificates VTT 09 ATEX 033X and
VTT 09 ATEX 034X
CSA CAN/CSA-C22.2-0,-142, -157;
CAN/CSA-E60079-0,-11, -15
IS Class I, Div. 1, Groups A, B, C, D T4...T6
IS Class I, Zone 0, Ex ia IIC T4...T6
NI Class I, Div. 2, Groups A, B, C, D T4...T6
FM FM Class 3600, 3610, 3611, 3810,
ANSI/ISA-60079-0, 60079-11:
IS Class I, Div. 1, Groups A, B, C, D T4...T6
IS Class I, Zone 0, AEx ia IIC T4...T6
NI Class I, Div. 2, Groups A, B, C, D T4...T6
NI Class I, Zone 2, Ex nA IIC T4...T6
INMETRO IEC 60079-0, IEC 60079-11, IEC 60529
BR-Ex ia IIC T4/T5/T6 IP66
or
IEC 60079-0, IEC 60079-15, IEC 60529
BR-Ex nA II / nL IIC T4/T5/T6 IP66
ND9200H, ND9200F and ND9200P
ND9300H, ND9300F and ND9300P
Flameproof, explosion proof and dust exclusion
ATEX EN 60079-0: 2006, EN 60079-1: 2004
EN 61241-0: 2006, EN 61241-1: 2004
II 2 G Ex d IIC T4...T6
II 2 D Ex tD A21 IP66 T100°C
Certificate KEMA 04ATEX2098 X

7 ND90 70 en 7
IECEx IEC 60079-0: 2004, IEC 60079-1: 2003
Ex d IIC T4...T6
IEC 61241-0 : 2004 and IEC 61241-1: 2004
Ex tD A21 IP66 T100°C
Certificate IECEx KEM 10.0055X
INMETRO IEC 60079-0, IEC 60079-1,
IEC 60529
BR-Ex d IIC, T4/T5/T6, IP66
ND9200H, ND9200F and ND9200P
Flameproof, explosion proof and dust exclusion
CSA Explosion proof Class I, II and III,
Division 1 and 2, Groups B, C, D, E, F
FM Explosion proof Class I, II and III,
Division 1 and 2, Groups A, B, C, D, E, F
TIIS (JIS) Ex d II C T6 (ND9200H only)
Electromagnetic protection
Electromagnetic compatibility
Emission acc. to EN 61000-6-4 (2001)
and FCC 47 CFR PART 15,
SUBPART B, CLASS B (1994)
Immunity acc. to EN 61000-6-2 (2001)
CE marking
89/336/EEC
Electromagnetic compatibility
94/9/EC
ATEX (when applicable)
Optional parts
ND9100H, ND9300H
Position transmitter
Output signal: 4–20 mA (galvanic isolation;
600 V DC)
Supply voltage: 12–30 V
Resolution: 16 bit / 0.244 µA
Linearity: <0.05 % FS
Temperature effect:<0.35 % FS
External load: max 0–780 Ω
max 0–690 Ωfor intrinsically safe
Ex ia IIC T6 Ui ≤28 V
Ii ≤120 mA
Rx = 0–690 Ω
Pi ≤1 W
Ci = 22 nF
Li = 53 µH
ND9200H, ND9300H
Position transmitter
Output signal: 4–20 mA (galvanic isolation;
600 V DC)
Resolution: 16 bit / 0.244 µA
Linearity: <0.05 % FS
Temperature effect:<0.35 % FS
Ex d IIC T4/T5/T6
Ui ≤30 V
Rx= 0–780 Ω
ND9000/H, ND9000/F, ND9000/P,
ND9000F/B06, ND9000P/B06
Proximity sensors and micro switches, 2 pieces
(with extension module)
Code I02 P+F NJ2-12GK-SN
Code I09 P+F NCB2-12GM35-N0
Code I56 IFC 2002-ARKG/UP
Code K05 Omron D2VW-5
Code K06 Omron D2VW-01
Code B06 Omron D2VW-01 (ND9100F/P, ND9200F/P
and ND9300F/P only)
2.5 Recycling and disposal
Most valve controller parts can be recycled if sorted
according to material.
Most parts have material marking. A material list is sup-
plied with the valve controller. In addition, separate
recycling and disposal instructions are available from
the manufacturer.
A valve controller may also be returned to the manufac-
turer for recycling and disposal. There will be a charge
for this.

87 ND90 70 en
2.6 Safety precautions
3 TRANSPORTATION, RECEPTION AND
STORAGE
The valve controller is a sophisticated instrument, han-
dle it with care.
❑Check the controller for any damage that may
have occurred during transportation.
❑Store the uninstalled controller preferably
indoors, keep it away from rain and dust.
❑Do not unpack the device until installing it.
❑Do not drop or knock the controller.
❑Keep the flow ports and cable glands plugged
until installing.
❑Follow instructions elsewhere in this manual.
NOTE (ND9000):
Avoid earthing a welding machine in close proximity to
an ND9000 valve controller.
Damage to the equipment may result.
CAUTION (ND9000):
Do not exceed the permitted values!
Exceeding the permitted values marked on the
valve controller may cause damage to the controller
and to equipment attached to the controller and could
lead to uncontrolled pressure release in the worst case.
Damage to the equipment and personal injury may
result.
CAUTION (ND9000):
Do not remove or dismantle a pressurized controller!
Removing or dismantling a pressurized prestage or
spool valve of an ND9000 leads to uncontrolled pres-
sure release. Always shut off the supply air and release
the pressure from the pipelines and equipment before
removing or dismantling the controller. Otherwise per-
sonal injury and damage to equipment may result.
WARNING (ND9000):
During automatic or manual calibration the valve
operates between open and closed positions.
Make sure that the operation does not endan-
ger people or processes!
WARNING (ND9000):
Do not operate the device with electronics cover
(39) removed!
Electromagnetic immunity is reduced, valve may
stroke. Explosion protection may be impaired.
Ex d WARNING (ND9200, ND9300):
Do not open the device when energized!
Explosion protection is lost.
ELECTRICAL SAFETY WARNING (ND9200,
ND9300):
Use fuses for limit switch installations with
50 V AC / 75 V DC or higher.
Ex WARNING (ND9100):
Electrostatic charge hazard!
The pointer and display windows are non-conductive.
Clean with a damp cloth only!
Spark hazard!
Protect the aluminium housing from impacts and fric-
tion!
Ex WARNING (ND9100, ND9300):
For use in the presence of combustible dust.
Ignition protection relies on the enclosure. Protect the
cover of the valve controller from impacts. When tem-
perature is higher than 70 °C / 158 °F the temperature
rating of the cable shall be higher than the tempera-
ture.
Ex WARNING (ND9200, ND9300):
The locking screw (part 107) of the cover is essen-
tial to explosion protection.
The cover has to be locked in place for Ex d protec-
tion. The screw grounds the cover to the housing.
Intrinsic Safety (Ex i) WARNING (ND9100, ND9300):
Ensure that the complete installation and wiring is
intrinsically safe before operating the device!
The equipment must be connected via a certified
Zener barrier placed outside the hazardous area.
Ex WARNING (ND9200):
Electrostatic charge hazard!
The windows and identification plate are non-conduc-
tive. Clean with a damp cloth only!
Ex tD WARNING (ND9000):
Accumulation of dust shall be avoided!
Ex d WARNING (ND9200, ND9300):
Use a cable gland and blind plug with suitable Ex d
certification.
For ambient temperature over 70 °C / 158 °F use a
heat resistant cable and cable gland suitable for at
least 90 °C / 194 °F.
Ex n WARNING (ND9100, ND9300):
At an ambient temperature ≥ +70 °C / 158 °F, the
temperature rating of selected connection cable
shall be in accordance with the maximum ambient
temperature range.
Selected cable gland shall not invalidate the type
of protection.
Ex i WARNING (ND9100, ND9300):
At an ambient temperature ≥ +70 °C / 158 °F, the
temperature rating of selected connection cable
shall be in accordance with the maximum ambient
temperature range.
Ex NOTE:
Follow the standards EN/IEC 60079-14 when installing
the equipment and and EN/IEC 60079-25 when con-
necting Ex i interfaces.

7 ND90 70 en 9
4 MOUNTING
4.1 General
If the ND9000 is supplied with valve and actuator, the
tubes are mounted and the ND9000 adjusted in
accordance with the customer’s specifications. If the
controller is ordered separately, the mounting parts for
the assembly must be ordered at the same time.
Sample order: (B1CU13)-Z-ND9_06HN
The controller is equipped with the Metso flush mount-
ing face (not ND9300), the old Neles mounting face
and for connection according to VDI/VDE 3845.
Shaft coupling alternatives for the controller for Metso
actuators are shown in Fig. 6.
For mounting parts for Metso actuators, see 12.5–12.10.
4.2 Mounting on EC and EJ actuators
See figure in Section 12.5.
ND9100
❑Mount the U-shaped coupling (47) to the shaft.
Apply thread-locking compound to the screws
(48) and tighten firmly.
❑Remove all protective plastic plugs (5 pcs.) from
all pneumatic connections. Mount the metal
plugs (53) to the unused controller connections
with sealant.
For EJ (single acting, spring to close) and EJA
(single acting, spring to open) actuators, mount
a metal plug (54) with sealant to the C1 connec-
tion at the bottom of the controller.
❑Mount the O-rings (38, 2 pcs.) into the air con-
nections in the bottom of the controller.
❑Mount the O-ring (49) into the square groove in
the bottom of the controller.
❑Place the valve controller on top of the actuator
so that the pointer of the shaft washer (16) is
located in the position shown in Fig. 3.
❑Fasten the screws (4).
ND9200
❑Mount the U-shaped coupling (47) to the shaft.
Apply thread-locking compound to the screws
(48) and tighten firmly.
❑Remove the protective plastic plugs from pneu-
matic connections C2, S and C1. Mount the
metal plugs (53) to the unused controller con-
nections with sealant.
For EC (double acting) actuators, remove the
metal plugs (54, 2 pcs) from the connections at
the bottom of the controller.
For EJ (single acting, spring to close) and EJA
(single acting, spring to open) actuators, leave
the metal plug (54) in the C1 connection at the
bottom of the controller and remove the metal
plug from the C2 connection at the bottom.
❑Mount the O-rings (38, 4 pcs.) into the air con-
nections in the bottom of the controller and the
mounting plate (64).
❑Install the mounting plate (64) on the actuator as
shown in 12.5.
❑Place the valve controller on top of the actuator
so that the pointer is located in the position
shown in Fig. 4.
❑Fasten the screws (4).
NOTE:
The enclosure of ND9000 intelligent valve controller
meets the IP66 protection class according to EN
60529 in any position when the cable entry is plugged
according to IP66.
Based on good mounting practice, the recommended
mounting position is electrical connections placed
downwards. This recommendation is shown in our
mounting position coding for control valves.
If these requirements are not fulfilled, and the cable
gland is leaking and the leakage is damaging valve
controller or other electrical instrumentation, our war-
ranty is not valid.
NOTE:
Make sure the mounting of the device and the valve
assembly is suitable for the weight of the assembly.
Fig. 3 Mounting on EC and EJ actuators, ND9100
Fig. 4 Mounting on EC and EJ actuators, ND9200
O-rings
O-rings

10 7 ND90 70 en
4.3 Mounting on Metso actuators
with VDI/VDE mounting face
See figures in Section 12.6–12.7.
ND9100
❑Mount the H-shaped coupling (47) to the shaft.
Apply the thread-locking compound to the screw
(48) and tighten firmly.
❑Remove all protective plastic plugs from the
pneumatic connections (5 pcs.). Mount the metal
plugs (54) with sealant to the unused controller
connections at the bottom of the controller.
❑BJ and other single acting actuators: mount a
metal plug (53) with sealant to the C1 connection.
❑Set the direction arrow of the actuator in the
direction of the valve closure member and attach
the ear (2) to the indicator cover in the position
shown in Section 12.6-12.7. Secure the screw of
the ear using e.g. Loctite and tighten firmly.
❑Attach the bracket (1) to the ND9100.
❑Attach the bracket (1) to the actuator. The shaft
coupling of the ND9100 must fit into the ear (2)
so that the pointer of the shaft washer (16) is
located in the position shown in Fig. 5.
ND9200, ND9300
❑Make sure the mounting bracket is suitable for
the weight of the controller. See detailed weight
information in Section 2.4.
❑ND9300: Extra mounting holes exist in the hous-
ing for additional support. See dimension draw-
ings for ND9300 on pages 58-59 (Section 13).
The use of this extra support is mandatory in
addition to the standard face.
❑ND9300: Due to the extra weight of stainless
steel version and/or possible heavy vibration,
make sure there are proper supports in the pipe-
line to hold the weight of the valve assembly.
❑Mount the H-shaped coupling (47) to the shaft.
Apply the thread-locking compound to the screw
(48) and tighten firmly.
❑Remove the protective plastic plugs from pneu-
matic connections C2, S and C1. Leave the metal
plugs (54) in the unused connections at the bot-
tom of the controller.
❑BJ and other single acting actuators: install a
metal plug (53) with sealant to the C1 connection.
❑Set the direction arrow of the actuator in the
direction of the valve closure member and attach
the ear (2) to the indicator cover in the position
shown in Section 12.6-12.7. Secure the screw of
the ear using e.g. Loctite and tighten firmly.
❑Attach the bracket (1) to the controller.
❑Attach the bracket (1) to the actuator. The shaft
coupling of the controller must fit into the ear (2)
so that the pointer is located in the position
shown in Fig. 5.
4.4 Mounting on linear actuator of
nelesCV Globe
See figure in Section 12.9
ND9100
❑Attach the J-shaped feedback lever (47) to the
valve controller shaft. Apply the thread-locking
compound to the screws and tighten firmly.
❑Remove all plastic plugs from all actuator con-
nections (5 pcs.). Mount the metal plugs (53) to
the unused controller connections with sealant.
❑Mount the metal plug (54) with sealant to the con-
nection C1 at the bottom of the controller and
mount the O-rings (38, 2 pcs.) to the connections.
❑Attach the mounting plate (39) to the valve con-
troller with screws (28).
❑Mount the the conical plug (16) to the lever and
select the position on the scale according to the
valve stroke.
❑Install the O-ring (31) to the actuator. Place the
conical plug into the frame on the stem and
tighten the screws (4).
ND9200
❑Make sure the mounting bracket is suitable for
the weight of the controller. See detailed weight
information in section 2.4.
❑Attach the J-shaped feedback lever (47) to the
valve controller shaft. Apply the thread-locking
compound to the screws and tighten firmly.
❑Remove the protective plastic plugs from pneu-
matic connections C2, S and C1. Mount the
metal plugs (53) to the unused controller con-
nections with sealant.
❑Leave metal plug (54) in the connection C1 at the
bottom of the controller. Remove the metal plug
(54) from the C2 connection at the bottom. Mount
the O-rings (38, 2 pcs.) to the connections.
❑Attach the mounting plate (64) to the valve con-
troller with screws (65).
❑Mount the O-rings (38, 2 pcs.) and attach the
mounting plate (39) to the valve controller with
screws (28).
❑Mount the conical plug (16) to the lever and
select the position on the scale according to the
valve stroke.
Fig. 5 Mounting on Metso actuator with
VDI/VDE mounting face
C2
S
C1
The pointer on the coupling must
stay in this sector
11

7 ND90 70 en 11
❑Install the O-ring (31) to the actuator. Place the
conical plug into the frame on the stem and
tighten the screws (4).
4.5 Mounting on linear actuator with IEC
60534 mounting face
See figure in Section 12.10
ND9100
❑Attach the feedback arm with spacer to the valve
controller shaft. Note the position of the mark on the
shaft as in 12.10. Apply thread locking compound
to the screws and tighten firmly. Attach the spring
to the feedback arm as shown in Section 12.10.
❑Mount the valve controller mounting bracket
loosely to the yoke of the actuator.
❑Remove all plastic plugs from all actuator con-
nections (5 pcs.). Mount the metal plugs (54)
with sealant to the unused controller connections
at the bottom of the controller.
❑Mount the valve controller loosely to the mount-
ing bracket guiding the pin on the actuator stem
to the slot of the feedback arm.
❑Align the bracket and the valve controller with the
actuator stem and adjust their position so that the
feedback arm is approximately at a 90° angle to
the actuator stem (in the mid-stroke position).
❑Tighten the valve controller mounting bracket
screws.
❑Adjust the distance of the valve controller to the
pin on the actuator stem so that the pin stays in
the lever slot at full stroke. Ensure also that the
maximum angle of the lever does not exceed 45°
in either direction. Maximum allowed travel of the
lever is shown in Section 12.10. Best control per-
formance is achieved when the feedback lever uti-
lises the maximum allowed angle (±45° from
horizontal position). The whole range should be at
least 45°.
❑Make sure that the valve controller is in right
angle and tighten all the mounting bolts.
❑Ensure that the valve controller complies with
previous steps. Check that the actuator pin does
not touch the valve controller case throughout
the entire stroke of the actuator. If the actuator
pin is too long it may be cut to size.
❑Apply grease (Molykote or equivalent) to the con-
tact surfaces of the actuator pin and the feed-
back arm to reduce wear.
ND9200, ND9300
❑Make sure the mounting bracket is suitable for
the weight of the controller. See detailed weight
information in Section 2.4.
❑ND9300: Extra mounting holes exist in the hous-
ing for additional support. See dimension draw-
ings for ND9300 on pages 58-59 (Section 13).
The use of this extra support is mandatory in
addition to the standard face.
❑ND9300: Due to the extra weight of stainless
steel version and/or possible heavy vibration,
make sure there are proper supports in the pipe-
line to hold the weight of the valve assembly.
❑Attach the feedback arm with spacer to the valve
controller shaft. Note the position of the pointer
on the shaft as in 12.10. Apply thread locking
compound to the screws and tighten firmly.
Attach the spring to the feedback arm as shown
in Section 12.10.
❑Mount the valve controller mounting bracket
loosely to the yoke of the actuator.
❑Remove the protective plastic plugs from pneu-
matic connections C2, S and C1. Leave the metal
plugs (54) in the unused connections at the bot-
tom of the controller. Single acting actuators:
install a metal plug (53) with sealant to the C1
connection.
❑Mount the valve controller loosely to the mount-
ing bracket guiding the pin on the actuator stem
to the slot of the feedback arm.
❑Align the bracket and the valve controller with the
actuator stem and adjust their position so that the
feedback arm is approximately at a 90° angle to
the actuator stem (in the mid-stroke position).
❑Tighten the valve controller mounting bracket
screws.
❑Adjust the distance of the valve controller to the
pin on the actuator stem so that the pin stays in
the lever slot at full stroke. Ensure also that the
maximum angle of the lever does not exceed 45°
in either direction. Maximum allowed travel of the
lever is shown in Section 12.10. Best control per-
formance is achieved when the feedback lever uti-
lises the maximum allowed angle (±45° from
horizontal position). The whole range should be at
least 45°.
❑Make sure that the valve controller is in right
angle and tighten all the mounting bolts.
❑Ensure that the valve controller complies with
previous steps. Check that the actuator pin does
not touch the valve controller case throughout
the entire stroke of the actuator. If the actuator
pin is too long it may be cut to size.
❑Apply grease (Molykote or equivalent) to the con-
tact surfaces of the actuator pin and the feed-
back arm to reduce wear.

12 7 ND90 70 en
4.6 Piping
Table 2 provides the recommended tube sizes in
accordance with actuator sizes. Tube sizes are the min-
imum values allowed. Operating times may be tested
by the FieldCare software.
❑Connect the air supply to S.
❑Connect C1 and C2 to the actuator, see Fig. 7
and 8.
❑ND9000 is connected direct to the EC or EJ actu-
ator. Connections C1 and C2 must be plugged,
see 12.7.
Air connections are as follows
ND9100: G 1/4 ND9200, ND9300: 1/4 NPT
Liquid sealants, such as Loctite 577 are recommended
for the pipe threads.
The air supply must be clean, dry and oil-free instru-
ment air, see Section 2.4.
Fig. 6 Shaft coupling alternatives
45°
45°
45°
45°
2015 30
45°
45°
45°
45°
45°
45°
45°
ND9100
ND9300
ND9200
VDI/VDE 3845 mounting nelesCV Globe mounting IEC 60534 mounting EC/EJ flush mounting
pointer
pointer
pointer
marks on
housing
marks on
housing
marks on
housing SHAFT ENDS
CAUTION:
Do not exceed the permitted supply pressure
(8 bar / 115 psi) of the ND9000!
NOTE:
A valve controller mounted on a spring actuator must
be connected only as single-acting. See Fig. 7 and 8.
NOTE:
An excess of sealant may result in faulty operation of
the controller.
Sealing tape is not recommended.
Ensure that the air piping is clean.
Table 1 Spring rates
Actuator type Spring rate (bar/psi)
B1JK 3 / 43
B1J 4.2 / 61
B1JV 5.5 / 80
QPB 3 / 43
QPC 4.3 / 62
QPD 5.6 / 81
EJK 3 / 43
EJ 4 / 57
EJV 5 / 72
Adjust regulator pressure to a level that is max 1 bar (14.5 psi)
+ spring rate.

7 ND90 70 en 13
Table 2 Piping
Actuator Actuator piping Spool valve
EC Stroke vol.
dm3/ in3G 6 10 1/4 3/8
05 0.09 / 5 1/4 x x 2
07 0.2 / 12 1/4 x x 2
10 0.5 / 31 1/4 x x 3
12 1.2 / 73 1/4 x x 3
14 3.0 / 183 1/4 x x 6
16 7.7 / 470 3/8 x x 6
25 20.5 / 1250 3/8 x x 6
EJ Stroke vol.
dm3 /in3G 6 10 1/4 3/8 Spool valve
05 0.18 / 11 1/4 x x 2
07 0.4 / 24 1/4 x x 2, 3*
10 1 / 61 1/4 x x 3
12 2.4 / 145 1/4 x x 3
14 6 / 366 1/4 x x 6
16 15 / 915 3/8 x x 6
25 41 / 2500 3/8 x x 6
B1C Stroke vol.
dm3/ in3NPT 6 10 1/4 3/8 Spool valve
6 0.3 / 18 1/4 x x 2, 3*
9 0.6 / 37 1/4 x x 3
11 1.1 / 67 3/8 (x) x (x) x 3
13 2.3 / 140 3/8 x x 3
17 4.3 / 262 1/2 x x 6
20 5.4 / 330 1/2 x x 6
25 10.5 / 610 1/2 x x 6
32 21 / 1282 3/4 x x 6
40 43 / 2624 3/4 x x 6
50 84 / 5126 1 x x 6
502 195 / 11900 1 x x 6
B1J
B1JA
Stroke vol.
dm3/ in3NPT 6 10 1/4 3/8 Spool valve
8 0.9 / 55 3/8 (x) x (x) x 3, 2
10 1.8 / 110 3/8 x x 3
12 3.6 / 220 1/2 x x 6
16 6.7 / 409 1/2 x x 6
20 13 / 793 3/4 x x 6
25 27 / 1648 3/4 x x 6
32 53 / 3234 1 x x 6
322 106 / 6468 1 x x 6
QP Stroke vol.
dm3/ in3NPT 6 10 1/4 3/8 Spool valve
1 0.62 / 37 3/8 (x) x (x) x 2, 3*
2 1.08 / 66 3/8 (x) x (x) x 3
3 2.18 / 133 3/8 x x 3
4 4.34 / 265 3/8 x x 6
5 8.7 / 531 3/8 x x 6
6 17.5 / 1068 3/4 x x 6
Air supply piping 10 mm or 3/8" for all actuators.
Pipe sizes are nominal, i.e. approximately outer diameter. Inner diameter is typically 2 mm smaller.
x = Standard pipe size used in Neles control valves.
(x) = Minimum pipe size (if smaller than standard).
*) Spool size 2 is preferred for accurate control and standard for Neles control valves.
Spool size 3 can be used if fast full stroke times are required.

14 7 ND90 70 en
Fig. 7 Operation directions and air connections, ND9000H
SINGLE-ACTING ACTUATOR, SPRING TO OPEN
SINGLE-ACTING ACTUATOR, SPRING TO CLOSE
DOUBLE-ACTING ACTUATOR, REVERSED PIPING
Increasing input signal to open valve (not recommended)
Default setting:
DIR = OPE
ROT = cC (close valve to clockwise)
ATYP = 2-A
PFA = OPE
A0, CUTL and VTYP according to valve type
5.Increasing input signal to open valve (shown)
Default setting:
DIR = OPE
ROT = cC (close valve to clockwise)
ATYP = 1-A
PFA = CLO (must be in the spring direction)
A0, CUTL and VTYP according to valve type
7.Increasing input signal to close valve (shown)
Default setting:
DIR = CLO
ROT = cC (close valve to clockwise)
ATYP = 1-A
PFA = OPE (must be in the spring direction)
A0, CUTL and VTYP according to valve type
6.Increasing input signal to close valve (not recommended)
Default setting:
DIR = CLO
ROT = cC (close valve to clockwise)
ATYP = 1-A
PFA = CLO (must be in the spring direction)
A0, CUTL and VTYP according to valve type
4.Increasing input signal to close valve (shown)
Default setting:
DIR = CLO
ROT = cC (close valve to clockwise)
ATYP = 2-A
PFA = OPE
A0, CUTL and VTYP according to valve type
.
C1
C2
S
C1
C2
S
C1
C2
S
3.
8.Increasing input signal to open valve (not recommended)
Default setting:
DIR = OPE
ROT = cC (close valve to clockwise)
ATYP = 1-A
PFA = OPE (must be in the spring direction)
A0, CUTL and VTYP according to valve type
DOUBLE-ACTING ACTUATOR
Increasing input signal to open valve (shown)
Default setting:
DIR = OPE
ROT = cC (close valve to clockwise)
ATYP = 2-A
PFA = CLO
A0, CUTL and VTYP according to valve type
2.Increasing input signal to close valve (not recommended)
Default setting:
DIR = CLO
ROT = cC (close valve to clockwise)
ATYP = 2-A
PFA = CLO
A0, CUTL and VTYP according to valve type
.
C1
C2
S
1.

7 ND90 70 en 15
Fig. 8 Operation directions and air connections, ND9000F and ND9000P
SINGLE-ACTING ACTUATOR, SPRING TO OPEN
SINGLE-ACTING ACTUATOR, SPRING TO CLOSE
DOUBLE-ACTING ACTUATOR
Self closing
Default setting:
ROT = cC (close valve to clockwise)
ATYP = 2-A
PFA = CLO
A0, CUTL and VTYP according to valve type
3.Self closing
Default setting:
ROT = cC (close valve to clockwise)
ATYP = 1-A
PFA = CLO (must be in the spring direction)
A0, CUTL and VTYP according to valve type
4.Self opening
Default setting:
ROT = cC (close valve to clockwise)
ATYP = 1-A
PFA = OPE (must be in the spring direction)
A0, CUTL and VTYP according to valve type
C1
C2
S
C1
C2
S
C1
C2
S
1.
DOUBLE-ACTING ACTUATOR, REVERSED PIPING
Self opening
Default setting:
ROT = cC (close valve to clockwise)
ATYP = 2-A
PFA = OPE
A0, CUTL and VTYP according to valve type
C1
C2
S
2.

16 7 ND90 70 en
4.7 Electrical connections
ND9000H
The ND9000 is powered by a standard 4–20 mA cur-
rent loop that also functions as a carrier to the HART
communication.
The input signal cable is led through a
❑M20 x 1.5 cable gland, or
❑1/2 NPT cable gland (U1, U2, E2)
Connect the conductors to the terminal strip as shown
in Fig. 9. It is recommended that the earthing of the
input cable shield be carried out from the DCS end
only.
The position transmitter is connected to 2-pole terminal
PT as shown in Fig. 9. The position transmitter needs an
external power supply. The ND9000H and the position
transmitter circuits are galvanically isolated and with-
stand a 600 V AC voltage.
ND9000F, ND9000P
The ND9200F is powered by FOUNDATION Fieldbus
(IEC 61158-2).
The ND9200P is powered by Profibus PA (IEC 61158-2).
The same bus cable is used also for the fieldbus com-
munication.
The bus cable is led through a
❑M20 x 1.5 cable gland, or
❑1/2 NPT cable gland (U1, U2, E2)
Connect the conductors to the terminal strip as shown
in Fig. 10.
Reverse polarity protection permits connection of the
bus cables in any order.
The cable shield can be grounded by connecting the
shield to the earth connection screw. The shield can be
left unconnected by using the empty terminal.
Please note following before mounting the cover of
the valve controller:
❑Attach the LUI (223) cabling to the sticker on the
reverse side of the LUI.
Check that the cabling does not get squeezed by
the electronics cover (39) or the device cover
(100).
❑Check using a feeler gauge that the clearance
between the position indicator (109) and the
electronics cover is 1 mm.
NOTE:
The ND9000H equals a load of 475 Ωin the current
loop.
Fig. 9 Terminals, ND9000H
HART connection
position transmitter
connection (optional)
Fig. 10 Terminals, ND9000F and ND9000P

7 ND90 70 en 17
Fig. 11 Control wiring, ND9100H / ND9300H, Ex i, Ex nA and Ex nL
Fig. 12 Control wiring, ND9200H / ND9300H, Ex d
HAZARDOUS LOCATION
Exi barrier
Uout max 28 V
Iout max 120 mA
Pmax 1 W
Exi barrier
Uout max 28 V
Iout max 120 mA
Pmax 1 W
ND9100H_T
ND9300H_T
SHD
Position Transmitter
NONHAZARDOUS LOCATION
Li 53 µH
Ci 22 nF
Imax 120 mA
Umax 28 V
Pmax 1 W
Li 53 µH
Ci 22 nF
Imax 120 mA
Umax 28 V
Pmax 1 W
Class I, Division 1 and 2, Groups A, B, C, D
Class I, Zone 0, AEX ia, Group IIB/IIC T4/ T5/T6
T4: Ta = -40…80 °C
T5: Ta = -40...65 °C
T6: Ta = -40...50 °C
Shield terminal is without any
electrical connection. If wanted,
shields can be connected to this terminal
Shrink tubes are
recommended to
avoid short-circuits
HAZARDOUS LOCATION
Control
system
Uout max 30 V
Control
system
Uout max 30 V
ND9200H_T
Position Transmitter
NONHAZARDOUS LOCATION

18 7 ND90 70 en
Fig. 13 Control wiring, ND9100F, ND9100P, ND9300F, ND9300P, Ex i, Ex nA and Ex nL
Fig. 14 Control wiring, ND9200F / ND9200P / ND9300F / ND9300P, Ex d
HAZARDOUS (CLASSIFIED) LOCATION
Class I, Division 1 and 2, Groups A, B, C, D
Class I, Zone 0, AEX ia, Group IIB/IIC T4/ T5/T6
T4 : Ta = -40…80 °C
T5: Ta = -40...65 °C
T6: Ta = -40...50 °C
NONHAZARDOUS LOCATION
METSO Automation OY:
ND9100PU1/U2 or
ND9100FU1/U2
Fieldbus Valve Controller
Entity Parameters:
Ui ≤
Ii
Pi ≤
Ci < 5nF
Li < 10µH
FMRC approved associated
apparatus with applicable zone and
group approval which is specified for
the FISCO model e.g.:
- Fieldbus IS barrier
- Segment coupler with
integrated barrier
Entity Parameters:
Uo ≤Ui
Io ≤Ii
Po ≤Pi
connect the cable shield
to earth ground
≤
5,32W
380ma
24,0V
HAZARDOUS LOCATION
ND9200F
ND9200P
NONHAZARDOUS LOCATION
Entity Parameters:
Ui ≤32.0 V
Entity Parameters:
Uo ≤Ui
connect the cable
shield to earth ground
Associated
apparatus

7 ND90 70 en 19
5 LOCAL USER INTERFACE (LUI)
The local user interface may be used to monitor the
device behaviour as well as configuring and commis-
sioning the controller during installation and normal
operation. The local user interface consists of 2 row
LCD and 4 button keypad interface. There are also cus-
tom graphical characters for special conditions.
5.1 Measurement monitoring
When the device is powered, it enters the measurement
monitoring view. The following measurements may be
viewed from the display. The Table 3 identify the default
unit and also optional unit of the measurement.
If the unit selection is altered from the FieldCare software
to US units, the pressure default unit will automatically be
changed to psi and temperature unit to Fahrenheit.
The active unit may be changed by pressing the ?key
constantly. The display shows the current unit selection
on the top row of the display. You may change the
selection by pressing +or -key while keeping the
?key pressed down. When the buttons are released
the current selection will be activated.
If the device has been idle for 1 hour, and there is no
user activity on the local user interface, the measure-
ments will start scrolling on the display. This enables
the user to view all the measurements through the win-
dow of the main cover.
Fig. 15 Local user interface (LUI)
Table 3 Default / optional units of measurements
Measurement Default unit Optional unit
valve position Percentage
(of full scale)
Angle, where 0 %
refers to 0 deg.
target position Percentage
(of full scale)
none
current loop set-
point (ND9000H)
mA Percentage
(of full scale)
setpoint
(ND9000F, P)
Percentage
(of full scale)
actuator pressure
difference
bar psi
supply pressure bar psi
device
temperature
degree Celsius degree Fahrenheit
Fig. 16 Measurement unit change, ND9000H
Fig. 17 Measurement unit change, ND9000F and ND9000P
— continuous push
— brief push
— continuous push
— brief push

20 7 ND90 70 en
5.2 Guided start-up
Guided startup offers a fast view of the most critical
parameters of the ND9000 controller, actuator and
valve configuration. After verifying the parameters the
valve travel calibration is recommended. The guided
start-up is entered by pressing the =and ?keys
simultaneously.
The configuration parameters are listed in following
order, see explanation from 5.5:
Valve type VTYP
Actuator type ATYP
Positioner fail action PFA
Valve rotation direction ROT
Valve dead angle A0
PA address ADR (ND9000P only)
If you modify any of the parameters you will also need
to calibrate the device. See 5.6 for detailed description.
5.3 Configuration menu
The local user interface is organised in a menu struc-
ture. To enter the menus press +and -keys simulta-
neously in the measurement monitoring view panel. To
move to the next or previous selection by pressing +
or -key accordingly.
5.4 Mode menu
If the user wants to change the valve operating mode,
press the ?key at the MODE selection. The MODE will
start to flash and by pressing +or -key you may
alter the operation mode selection. User accepts the
current selection by pressing the ? key.
There are two options for the operating mode.
5.4.1 AUTO
During the auto mode, the controller controls the valve
position according to the incoming setpoint signal from
the 4–20 mA signal source or from the bus.
NOTE:
You may cancel any action by pressing the =button.
Cancelling of operation returns user interface view one
level up in menu hierarchy.
Fig. 18 Guided start-up, ND9000H and ND9000F
— brief push
Fig. 19 Guided start-up, ND9000P
— brief push