MGI ZIP Navigator User manual

User Manual
VERSION 1.6

Thank you for purchasing the Game
Changing MGI Zip Navigator motorised
buggy. To get the most out of your buggy
please follow these quick steps before use.
• Register your buggy online [section 1.0]
• Assembling the buggy [section 3.0]
• Charge the battery [section 4.0]
For Customer Support, please contact MGI directly
for immediate and professional advice.
Email: [email protected]
Live Chat: visit www.mgigolf.com
Toll Free within Australia: 1300 644 523 (excludes mobiles)
Western Australia / International Phone: [phone]
Local Service Centres: visit www.mgigolf.com to locate
your local service centre.
NOTE: This user manual was correct at time of printing. The online
version is the most up-to-date and must be referred to as the
correct version. To download the most current user manual
please visit www.mgigolf.com. Images shown throughout this
manual may not be of the particular model you have purchased.
Contents
MGI Zip Navigator User Manual 03
1.0 Registration 04
2.0 What Is Included 04
3.0 Assembling the Buggy 05
3.1 Attaching the Rear Wheels 05
3.2 Rear Wheel Positions 06
3.3 Unfolding 07
3.4 Folding 08
3.5 Fourth Foldable Rear Wheel 09
3.6 GPS Holder and Top Handle
Compartment 09
3.7 Inverting Rear Wheels 09
4.0 Battery Charging & Connection 10
4.1 Initial Charge 10
4.2 Connecting the Battery onto the Buggy 10
4.3 Charging the Battery after Use 11
5.0 Fitting the Golf Bag 11
6.0 Operating the Digital Top Box 12
6.1 Top Box Display 12
6.2 Start / Stop the Buggy 12
6.3 Turn the Buggy Off 13
6.4 Battery Level Indicator 13
6.5 Unit Measurements 13
6.6 Distance Modes 13
6.7 Competition Mode 14
7.0 Remote Control 15
7.1 Charging Your Remote Control 15
7.2 Forward Arrow 15
7.3 Down Arrow 15
7.4 Left and Right Arrow 16
7.5 Speed Control – Manually and Remotely 16
7.6 Keypad Unlock and Lock 16
7.7 Remote Range and Safety Stop 16
7.8 Pairing a Remote 16
8.0 Gyroscope Straight Tracker Navigation
System 17
9.0 Warranty 17
9.1 Warranty Policy 17
9.2 Warranty Exclusions 18
9.3 Parts Installed During Warranty 18
10.0 Preventative Maintenance Program 18
10.1 Cleaning Your MGI Zip Buggy 19
10.2 Rear Wheel Axles Maintenance 19
10.3 Upper and Lower Bag Strap 19
10.4 Correcting the Alignment 19
10.5 MGI Service Schedule 19
10.6 Service Record for All Buggies 21
11.0 Service and Repair Centres 22
12.0 Purchasing Parts and Accessories 22
13.0 Contacting MGI 22
14.0 Contacting Local Agent 22
15.0 Frequently Asked Questions 23

1.0 Registration
It important you register your MGI buggy online immediately as
registration:
• Records your buggy for warranty purposes
• Speeds up any servicing required on your buggy
• Assists us to contact you with any updates to your buggy
To register your buggy, visit www.mgigolf.com
You will need to record your MGI serial number. This is found on
the buggy battery base or in the top box compartment.
Please keep this user manual on file for your own reference
and a copy of your serial number;
My MGI Buggy Serial Number is
[example AZXNV1173401234]
Purchased Date
/ /
You may be required to show proof of purchase so we
recommend you keep your receipt with this manual.
2.0 What’s Included
• MGI Zip Buggy
• 24v Lithium Battery
• Battery Charger
• GPS Holder
• MGI Pouch with:
– User Manual
– Accessory Guide
3.0 Assembling Your Buggy
3.1 Attaching the Rear Wheels
Press the grey release button on the wheel hub. Place the wheel
onto the axle. You will need to match up the inner female groove
on the axle and the male of the wheel. When placed in position
simply release the button. You hear a “click” when the wheel is
properly secured. To check that the wheel is properly in position
pull on the wheel. If it is properly in position it will not slide off.
Repeat for the other wheel.
MGI Zip Navigator User Manual 0504

3.2 Rear Wheels Positions
The MGI Zip buggy is designed to allow the rear wheels to be in
two positions. The position is determined by where the wheel is
locked on the axle in either of the two grooves [see picture]. The
drive position is used during the normal operation of the buggy.
The free wheel position is used to freely push the buggy should
you experience battery or buggy issues on the course.
i. Drive position – Lock the wheel onto the groove closest to the
battery base. To do this, press the grey release button on the
wheel hub, push the wheel on to the axle as far as possible. To
test for drive position try rolling the wheel backwards. If you feel
resistance then the wheel is now in drive position and ready to
use. Repeat for both wheels.
ii. Free wheel – Lock the wheel into the groove closest to the end
of the axle. To do this, press the grey release button on the wheel
hub, push the wheel on to the axle and push the release button
onto the groove. To test for free wheel position try rolling the
wheel backwards. The wheel should spin freely with no resistance.
Repeat for both wheels.
3.3 Unfolding
Please see below
the steps to unfold
a Zip Buggy Handle.
MGI Zip Navigator User Manual 0706
Free wheel position
Drive position Step 1: Ensure both rear
wheels are attached.
Step 2: Release fold lever.
Step 4: The handle is now free to pull
upwards. The handle will naturally
unfold as you continue to pull until the
handle is completely open.
Step 7: Push the top bag support
down to move it into position.
Step 5: Ensure that
the latch at the bottom
of the handle clicks into
place.
Step 6: Close the fold
lever to lock the handle
into place in one
of three positions.
Please note that the handle can only be locked into
one position – it is not height adjustable.
Step 3: Move the top
bag support away from
front wheel assembly until
you hear it click.

3.5 Fourth Foldable Rear Wheel
The MGI Zip Navigator All Terrain comes standard with a fifth
foldable and extendable rear wheel. This wheel MUST be unfolded
and extended into position at all times when the buggy is in use.
This will reduce damage to the buggy, and provide the ultimate
stability across all terrains. This fifth wheel should be cleaned
regularly with a cloth to ensure it can be folded and retracted as
required for storage.
3.6 GPS Holder and Top Handle Compartment
In the top handle compartment there is a position for a GPS/
mobile device holder. Open the compartment and connect the
holder into position. To open, press the button at the top of the
holder. Place the GPS into the cradle, then close the holder by
squeezing the two sides closer together.
3.7 Inverting Rear Wheels
The rear wheels can be inverted on the axle to reduce the size of
the buggy when folded.
MGI Zip Navigator User Manual 0908
3.4 Folding
Step 1: Disconnect the battery. It
can be left on or removed from the
buggy.
Step 2: Open the fold lever
to release the handle.
Step 3: Pull the latch up at the
bottom of the handle.
Step 4: Lower the handle until flat.
Step 6: Close the fold lever to lock
the handle into place.
Step 5: Push the
toggle down on the
top bag support and
then move the top
bag support down so
that it locks over the
front wheel assembly.
Toggle

MGI Zip Navigator User Manual 1110
4.0 Battery Charging & Connection
The MGI Zip Navigator can only be used with the:
• MGI 24v 380Wh Lithium battery
4.1 Initial Charge
• Before using your MGI Zip buggy for the first time you must
fully charge the battery overnight.
• Plug the charger AC lead into a power point - the green LED
illuminates to indicate the charger is on.
• Plug the charger output connection into the connector on
the front of the battery - the red LED illuminates to indicate it
is charging.
• When the charging LED indicator has turned green, the
battery is fully charged and ready for use.
Please refer to the battery charger user manual for further
information.
4.2 Connecting the Battery onto the Buggy
Position the battery on the buggy and push the battery down
to secure it.
Push the handle down to connect the battery to the buggy.
Your buggy has been equipped with a fail safe battery
connection, so the buggy will not move when you connect
the battery. Your buggy will only start once the speed control is
switched on.
4.3 Charging the Battery after use
• Disconnect the battery by lifting the handle.
• The battery can be left on or removed from the buggy for
charging.
• Plug the charger AC lead into a power point - the green LED
illuminates to indicate the charger is on.
• Plug the charger output connection into the connector on
the front of the battery - the red LED illuminates to indicate
charging.
• When the charging LED indicator has turned green, the
battery is fully charged and ready for use.
5.0 Fitting a Golf Bag
Ensure that the top bag support straps are disconnected.
Position the golf bag on the buggy.
Secure the top bag support strap
• Select a good position for the elasticised straps to be put
around the golf bag.
• Stretch the longer end of the strap and loop the rounded
plastic bar underneath the hook on the shorter end.
• The top bag support straps should now be connected.
Please ensure the top bag support straps are hooked in place
securely before releasing. Failure to do so could result in injury to
the user.
Adjusting the length of the top bag support strap
The rounded plastic bar on the longer strap can be adjusted to
ensure the bag is securely in place.
Secure the lower bag strap and pull the lower bag strap over the
base of the golf bag.

MGI Zip Navigator User Manual 1312
6.0 Operating the Digital Top Box
6.1 Top Box Display
6.2 Start / Stop the Buggy
Zip Buggy Speed Control
Please note the following points regarding the Zip Buggy Speed
Control.
1. To select the desired speed, rotate the speed control button.
Turning the speed control button clockwise will increase the
speed, whilst anti-clockwise will decrease speed.
2. The speed setting chosen is displayed in the centre of the
screen.
Please note you will feel notches as you rotate the speed control. The notches do not
indicate a change in speed. The speed will only increase or decrease as the number
changes in the display.
3. To start the buggy at this desired speed, tap the top
of the speed control button.
4. Another tap will stop the buggy.
5. The desired speed can be altered up or down while
the buggy is moving.
6.3 Turn the Buggy Off
Zip Buggy Battery
Please note the following points regarding the Zip buggy battery.
Connecting the Battery onto the Buggy
1 Position the battery on the buggy and push the battery
down to secure it. Push the battery handle down to connect
the battery to the buggy.
2. To turn the buggy Top Box Display off:
Hold down the Start/Stop Speed Control Button and Left
Hand Distance Mode Button for four seconds and the display
will turn off thereby disabling the Top Box.
Please note that the battery will still be connected to the buggy and will continue
to drain whilst connected.
3. Please note that the buggy display will also turn off if the
Speed Control is not operated for 30 minutes.
Once again, please note that the battery will still be connected
to the buggy and will continue to drain whilst connected.
4. To reactivate the Top Box Display, whilst the battery is
connected, hold down the Start/Stop Speed Control Button
and Left Hand Distance Mode Button for four seconds and
the display will turn on thereby enabling the Top Box.
5. To fully shut down the buggy and prevent the battery from
discharging, disconnect the battery by lifting its handle. The
battery can be left on or removed from the buggy.
6.4 Battery Level Indicator
Battery indication is located on the left side of the top box screen.
Four coloured bars are highlighted showing full charge. The
number of bars displayed, indicates the battery life available. You
should always check the battery status before you play golf to
ensure the four bars are there.
6.5 Unit Measurements
You can change from meters / kilometres / yards / miles simply by
pressing the Unit Setting Button [on the right].
6.6 Distance Modes
There are three distance measurement modes. To move between
the modes, press the Distance Mode Button [DM] on the left.
Distance A and B: resettable distance measurements can be
used to measure how far you hit your shot and to measure how
far you have walked for the day. To reset, simply press the DM
Button [left side] for 3 seconds until the reading displays “0”.
Distance Total: cannot be reset as it is the odometer for the life of
the buggy. This feature will assist with service reminders which are
recommended at each 500km or 6 month period.
Speed Control
1. Distance Mode Button
2. Unit Setting Button
3. ON / OFF Speed Control
Button
4. Speed Setting Indicator
5. Battery Level Indicator
6. Distance Mode
7. Distance
8. Unit Measurement
9. Remote Battery
Level Indicator
1. 3. 2.
8.
9.
7.
6.
5.
4.

MGI Zip Navigator User Manual 1514
6.7 Competition Mode
In the unlikely event that the club you are playing at does not
allow the use of distance devices you will need to disable the
distances feature on the MGI Zip buggy.
To disable the distance recording feature, simply hold down the
left and right buttons at the same time for 3 seconds and “COMP
MODE” will appear on the screen. In addition, the distance
recording will be removed from the screen.
To exit COMP MODE hold down the left and right buttons at the
same time.
7.0 Remote Control
PLEASE NOTE: Your remote control
is located in a bracket on the
back of the frame just below
the T Bar Handle. Use two fingers
to dislodge remote control from
bracket.
7.1 Charging Your Remote Control
Before you start using your Zip Navigator All Terrain you must
fully charge the remote control internal lithium ion battery for
approximately 6 hours or overnight using the USB cord provided.
The top left UNLOCK button will flash while charging. When a full
charge is complete, the green light will stay on and stop flashing.
To charge the remote, plug the USB cord into the USB port at
the base of the remote as pictured in the diagram. The cable
then needs to be plugged into your PC or Laptop for charging.
Alternatively you can plug the cable into an AC adaptor [not
provided].
To check the level of power in the remote, press any button to
talk to the digital top box and the remote control battery level will
show on the screen of the buggy.
We recommend recharging your remote battery when
recharging your main battery.
7.2 Forward Arrow
Press the forward button to start and accelerate the buggy. The
longer you press the button, the faster the buggy travels. The
buggy will always start at speed 2 when using the remote.
7.3 Down Arrow
The down arrow decreases the speed and initiates reverse. If you
are moving forward, the down arrow can be used to decrease
speed, the longer the pressure, the slower the speed.
If you hold down the button the buggy will reverse. If you release
the down arrow, whilst the buggy is in Reverse Mode, the buggy
will stop [safety feature].
Remote
Control

MGI Zip Navigator User Manual 1716
7.4 Left and Right Arrow
When the buggy is stopped, press the appropriate turn command
and keep depressed until the degree of turn is achieved, then
press the forward button for the buggy to go forward.
Whilst the buggy is moving, press the appropriate turn command,
and keep depressed until the degree of turn is achieved.
Momentary pressure will make a small adjustment to the
direction, whilst prolonged pressure will increase the degree of
turn and speed of the turn.
7.5 Speed Control – Manually and Remotely
Under manual control, you can adjust the speed by turning
the speed control button clockwise [increase speed] or
anti-clockwise [decrease speed]. When changing to the remote
control, irrespective of the speed level indicated on the display,
the buggy will always start at speed 2.
7.6 Keypad Unlock and Lock
The remote control has two buttons at the top which allow
you to LOCK and UNLOCK the keypad. This will help eliminate
accidental control when storing the remote in your pocket.
The STOP button will continue to work, when the LOCK feature is
activated.
7.7 Remote Range and Safety Stop
The Zip Navigator All Terrain can be remotely controlled up to
100m. If the remote control loses contact with the buggy, then
the automatic safety stop will initiate after five seconds. This is for
the protection of your buggy, yourself and others. If the buggy
was last activated using the manual controls, the auto safety stop
feature will not operate. Please note, the top left unlock button
will flash every 3 seconds while the buggy is running under remote
control.
7.8 Pairing a Remote
If your remote loses pairing with the Top Box or you replace your
remote it will need to be paired as follows:
1. Disconnect the battery
2. Hold down the Stop Button on the remote until both the lock
and unlock buttons are illuminated – then release the Stop
Button.
3. Reconnect the battery
4. The remote will synchronise with the Top Box – the process
will be complete once the lock and unlock buttons are no
longer illuminated
Please note, if you do not connect the Zip Navigator All Terrain, as
per point 3, with a battery, the remote will exit pairing after one
minute.
8.0 Gyroscope Straight Tracker
Navigation System
The Zip Navigator All Terrain is built with a Patented Gyroscope
Straight Tracker Navigation System. This automatic feature ensures
the buggy maintains its direction regardless of the terrain. The
buggy will automatically brake or accelerate either wheel to
maintain its direction.
When the buggy is controlled by the remote, the navigation
system is always ON.
When the buggy is controlled manually, the navigation system is
always OFF.
Tip: On a steep incline or if the buggy hits a divot or other object,
the gradient may force the buggy off line. You do not need to
adjust the buggy. The buggy will work its way back on course.
9.0 Warranty
9.1 Warranty Policy
The MGI Zip buggy is covered by a Limited* manufacturer’s
warranty from the date of purchase. Duration of this warranty is:
– 2 years on parts*
– 2 years on Lithium batteries and chargers
*MGI or an authorised service centre will repair or replace any
parts found to be defective in materials or workmanship under
normal use provided that:
1. The MGI Zip buggy has been properly used, maintained and
regularly serviced [see section 10.5]
2. The replacement or repair is performed by an authorised
MGI service centre or the owner with MGI approval.
3. The buggy has been registered online.

MGI Zip Navigator User Manual 1918
9.2 Warranty Exclusions
The following events will void warranty:
• Any alteration performed by non-authorised people
or companies.
• Fitting of parts or accessories not recommended by MGI.
• Any damage caused by continued operation of the
motorised buggy after it is known to be defective.
• Damage to seat and/or seat support bracket on buggy.
• Damage caused by ingress of water into motor/gearbox
and other major components.
• Damage caused by buggy going into bunkers and other
course hazards.
• All implied warranties [save those preserved by statute] are
excluded. Liability for consequential damages under any
and all warranties are excluded to the extent exclusion is
permitted by law.
9.3 Parts Installed During Warranty
Warranty coverage for components installed during a motorised
buggy’s warranty period shall consist of the duration of the
buggy’s warranty period, provided the warranty installation is
performed by MGI, an authorised service centre or the buggy
owner on approval. Replacement of parts under warranty will not
extend the warranty of the buggy or parts.
10.0 Preventative Maintenance Program
To properly provide for the continued operation of your MGI
Zip buggy, MGI has introduced its Preventative Maintenance
Program [PMP]. The PMP consists of work to be carried out by
both the owner and authorised service centres. To maintain the
warranty of your MGI motorised buggy, it is essential that this work
is carried out. If the work carried out by the authorised service
centre is to replace parts that are part of the maintenance
schedule, the owner will be charged for the parts and labour. If
the work to be carried out is part of warranty, MGI will bear the
cost.
10.1 Cleaning Your MGI Zip Buggy [See Maintenance Schedule]
For years of good operation, your buggy requires care and
attention:
• Keep your buggy clean by using a cloth with warm water
and a mild detergent.
• Do not hose down your buggy under any circumstance, as
the buggy has electronic components.
• Ensure that the seat stem bracket is free from sand.
• Do not submerge your buggy in water as it will cause
irreparable damage.
• Clean the buggy battery base when the battery is removed
from the buggy.
10.2 Rear Wheel Axles Maintenance [See Maintenance Schedule]
The rear wheel stub axles need to be lubricated regularly. Remove
the rear wheels by depressing the spring clip and at the same
time pull off the wheel. Apply Petroleum Jelly or light grease to
the stub axles. Use a very small amount as the grease can attract
sand. If you play in sandy conditions you should clean the axle
and regrease fortnightly.
10.3 Upper and Lower Bag Strap Maintenance [See Maintenance
Schedule]
The bag straps should be replaced as per the Service Schedule.
The upper bag strap can be replaced by:
• Removing the left and right hand straps form the upper bag
support.
• Undo and remove the screws holding the strap in position on
the bag support.
• Remove and replace both bag straps.
• Insert bag strap securing screws.
10.4 Correcting the Alignment
Please see Zip Navigator All Terrain Motor Trimming at
www.mgigolf.com.

MGI Zip Navigator User Manual 2120
10.5 MGI Service Schedule
It is the owner’s responsibility to ensure that all periodical checks,
necessary adjustments and services are carried out. If in doubt
please contact the MGI service centre on 1300 644 523. Any work
performed on your buggy should be recorded on your service
record (see page 21) regardless of the work.
MGI Zip Navigator Monthly 6
Monthly
Every
2 yrs
Every
3 yrs
Wipe down the
buggy with a warm
cloth after each use
[do not hose]
BO
Lubricate rear wheel
stub axles BO
Check and tighten
nuts and bolts BO
Check and tighten
handle pivots BO
Check alignment of
buggy – ensure that
it runs straight
BO
Replace Speed
Controller and On/
Off switch assembly
BO /SC
Replace rear and
front wheels BO
Replace upper and
lower bag straps BO
BO = Buggy owner can carry out this work
SC = Charged work to be carried by approved service centre
BO/SC = The six monthly service can be completed by either an
authorised service centre or the owner of the buggy.
10.6 Service Record for All Buggies
6 month inspection Date:
Invoice #:
Serviced by:
Signature:
1 year inspection Date:
Invoice #:
Serviced by:
Signature:
1 ½ year inspection Date:
Invoice #:
Serviced by:
Signature:
2 year inspection Date:
Invoice #:
Serviced by:
Signature:
2 ½ year inspection Date:
Invoice #:
Serviced by:
Signature:
3 year inspection Date:
Invoice #:
Serviced by:
Signature:
3 ½ year inspection Date:
Invoice #:
Serviced by:
Signature:
4 year inspection Date:
Invoice #:
Serviced by:
Signature:
4 ½ year inspection Date:
Invoice #:
Serviced by:
Signature:
5 year inspection Date:
Invoice #:
Serviced by:
Signature:
5 ½ year inspection Date:
Invoice #:
Serviced by:
Signature:
6 year inspection Date:
Invoice #:
Serviced by:
Signature:

MGI Zip Navigator User Manual 2322
11.0 Service and Repair Centres
For all servicing, please do not go back to your place
of purchase.
MGI offers the largest network of service centres in Australia
and New Zealand. To find your nearest service centre visit
www.mgigolf.com
For warranty repairs to be authorised you MUST provide proof of
purchase. Please keep this with you as well as your serial number
you can record in this manual. It is most important you register
your MGI buggy online for warranty purposes.
12.0 Purchasing Parts and Accessories
You are welcome to service your buggy out of warranty,
by purchasing parts direct from MGI. Please call or email
to discuss the right parts and instructions.
13.0 Contacting MGI
MGI Head Office
Address:
11 Maurice Court, Nunawading VIC Australia 3131
Telephone: + 61 3 8872 6700
Email: [email protected] www.mgigolf.com
14.0 Contacting Local Agent
Please refer to www.mgigolf.com to find the distributor in your
country.
15.0 FAQ
Q: My buggy is not tracking straight.
A: Please see Zip Navigator All Terrain Motor Trimming on the
www.mgigolf.com website
Q: I would like to have my MGI buggy serviced.
Who do I call?
A: Visit www.mgigolf.com to find your nearest service centre
using your postcode within Australian and New Zealand. You
can also call MGI Head office using any of the contact details.
See Section 13.0 for details. Internationals please call your
local agent as per Section 14.0

www.mgigolf.com
MGI Head Office
11 Maurice Court
Nunawading Victoria Australia 3131
T: [phone] F: [phone]
E: [email protected]
International
E: [email protected]
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Absolute attention has been taken to ensure this manual
is correct at time of printing. Specifications, images
and statistics may change at any time.
Visit www.mgigolf.com for the most current model
information. Printed May 2019. Version 1.6