MGI ZIP series User manual

User Manual
VERSION 1.0

Thank you for purchasing the Game
Changing MGI Zip X4 motorised buggy.
To get the most out of your buggy please
follow these quick steps before use.
• Register your buggy online [section 1.0]
• Assembling the buggy [section 3.0]
• Charge the battery [section 4.0]
For Customer Support, please contact MGI directly
for immediate and professional advice.
Email: [email protected]
LIVE Chat: visit www.mgigolf.com
Toll Free within Australia: 1300 644 523 (excludes mobiles)
Western Australia / International Phone: +61 3 8872 6700
Local Service Centres: visit www.mgigolf.com to locate
your local service centre.
NOTE: This user manual was correct at time of printing. The online
version is the most up-to-date and must be referred to as the
correct version. To download the most current user manual
please visit www.mgigolf.com. Images shown throughout this
manual may not be of the particular model you have purchased.
Contents
MGI Zip X4 User Manual 03
1.0 Registration 04
2.0 What Is Included 04
3.0 Assembling Your Buggy 05
3.1 Attaching the Rear Wheels 05
3.2 Rear Wheel Positions 06
3.3 Unfolding 07
3.4 Folding 08
3.5 Fourth Foldable Rear Wheel 09
3.6 GPS Holder and Top Handle
Compartment 09
3.7 Inverting Rear Wheels 09
4.0 Battery Charging & Connection 10
4.1 Initial Charge 10
4.2 Connecting the Battery onto the Buggy 10
4.3 Charging the Battery after Use 11
5.0 Fitting the Golf Bag 11
6.0 Front Wheel Alignment 12
6.1 USB Charging Point 13
7.0 Operating the Digital Top Box 14
7.1 Top Box Display 14
7.2 Start / Stop the Buggy 14
7.3 Turn the Buggy Off 15
7.4 Battery Level Indicator 15
7.5 Electronic Park Brake 16
7.6 Downhill Speed Control 16
8.0 Warranty 17
8.1 Warranty Policy 17
8.2 Warranty Exclusions 17
8.3 Parts Installed During Warranty 17
9.0 Preventative Maintenance Program 18
9.1 Cleaning Your MGI Zip Buggy 18
9.2 Rear Wheel Axles Maintenance 18
9.3 Upper and Lower Bag Strap 18
9.4 MGI Service Schedule 19
9.5 Service Record for All Buggies 20
10.0 Service and Repair Centres 21
11.0 Purchasing Parts and Accessories 21
12.0 Contacting MGI 21
13.0 Contacting Local Agent 21
14.0 Frequently Asked Questions 22

1.0 Registration
It important you register your MGI buggy online immediately as
registration:
• Records your buggy for warranty purposes
• Speeds up any servicing required on your buggy
• Assists us to contact you with any updates to your buggy
To register your buggy, visit www.mgigolf.com
You will need to record your MGI serial number. This is found on
the buggy battery base or in the top box compartment.
Please keep this user manual on file for your own reference
and a copy of your serial number;
My MGI Buggy Serial Number is
[example AZX4V1173401234]
Purchased Date
/ /
You may be required to show proof of purchase so we
recommend you keep your receipt with this manual.
2.0 What is Included
• MGI Zip Buggy
• 24v Lithium Battery
• Battery Charger
• GPS Holder
• MGI Pouch with:
– User Manual
– Accessory Guide
3.0 Assembling Your Buggy
3.1 Attaching the Rear Wheels
On the wheel, press the grey release button on the wheel hub.
Place the wheel onto the axle. You will notice you need to match
up the inner female groove on the axle and the male
of the wheel. When placed in position simply release the button.
You will notice you hear a “click” when the wheel is properly
secured. To check that the wheel is properly in position pull
on the wheel. If it is properly in position it will not slide off.
Repeat for the other wheel.
MGI Zip X4 User Manual 0504

3.2 Rear Wheels Positions
The MGI Zip buggy is designed to allow the rear wheels to be in
two positions. The position is determined by where the wheel is
locked on the axle in either of the two grooves [see picture]. The
drive position is used during the normal operation of the buggy.
The free wheel position is used to freely push the buggy should
you experience battery or buggy issues on the course.
i. Drive position – Lock the wheel onto the groove closest to the
battery base. To do this, press the grey release button on the
wheel hub, push the wheel on to the axle as far as possible. To
test for drive position try rolling the wheel backwards. If you feel
resistance then the wheel is now in drive position and ready to
use. Repeat for both wheels.
ii. Free wheel – Lock the wheel into the groove closest to the end
of the axle. To do this, press the grey release button on the wheel
hub, push the wheel on to the axle and push the release button
onto the groove. To test for free wheel position try rolling the
wheel backwards. The wheel should spin freely with no resistance.
Repeat for both wheels.
3.3 Unfolding
Please see below
the steps to unfold
a Zip Buggy Handle.
Step 7: Push the top bag support down to move it into position.
MGI Zip X4 User Manual 0706
Free wheel position
Drive position Step 1: Ensure both rear
wheels are attached.
Step 2: Release fold lever.
Step 4: The handle is now free to pull
upwards. The handle will naturally
unfold as you continue to pull until the
handle is completely open.
Step 6: Close the fold lever to lock
the handle into place in one
of three positions.
Step 5: Ensure that
the latch at the bottom
of the handle clicks into
place.
Step 3: Move the top
bag support away from
front wheel assembly until
you hear it click.

3.5 Fourth Foldable Rear Wheel
The MGI Zip X4 comes standard with a fourth foldable rear wheel.
This wheel MUST be unfolded and extended into position at all
times when the buggy is in use. This will reduce damage to the
buggy, and provide the ultimate stability across all terrains. This
forth wheel should be cleaned regularly with a cloth to ensure it
can be folded and retracted as required for storage.
3.6 GPS Holder and Top Handle Compartment
In the top handle compartment there is a position for a GPS/
mobile device holder. Open the compartment and connect
the holder into position. To open, press the button at the top of
the holder. Place the GPS into the cradle, then close the holder
by squeezing the two sides closer together. To remove the GPS
from the holder, hold the button until the wings separate from the
devise. To remove the GPS holder from the folding panel lid, push
the GPS holder outwards using your two thumbs underneath the
holder until it disconnects from the top box lid.
3.7 Inverting Rear Wheels
The rear wheels can be inverted on the axle to reduce the size of
the buggy when folded. To invert the rear wheels, press the grey
release button on the wheels hub and remove from the axle. Invert
the rear wheels so that the wheels hub protrudes away from the
axles. Press the grey release button on the wheels hub and release
once the wheel is fitted onto the axle.
MGI Zip X4 User Manual 0908
3.4 Folding
Toggle
Step 1: Disconnect the battery.
It can be left on or removed from
the buggy. We recommend
removing the battery when
transporting your buggy.
Step 3: Open the fold lever
to release the handle.
Step 2: Pull the latch up at the
bottom of the handle.
Step 4: Lower the handle until flat.
Step 6: Close the fold lever to lock
the handle into place.
Step 5: Push the
toggle down on the
top bag support and
then move the top
bag support down so
that it locks over the
front wheel assembly.

MGI Zip X4 User Manual 1110
4.0 Battery Charging & Connection
The Zip X4 is designed to take either Zip battery:
• MGI 24v 250Wh Lithium battery [Standard]
• MGI 24v 380Wh Lithium battery [Optional]
4.1 Initial Charge
• Before using your MGI Zip buggy for the first time you must
fully charge the battery overnight.
• Plug the charger AC lead into a powerpoint - the green LED
illuminates to indicate the charger is on.
• Plug the charger output connection into the connector on
the front of the battery - the red LED illuminates to indicate it
is charging.
• When the charging LED indicator has turned green, the
battery is fully charged and ready for use.
Please refer to the battery charger user manual for further
information.
4.2 Connecting the Battery onto the Buggy
Position the battery on the buggy and push the battery down
to secure it.
Push the handle down to connect the battery to the buggy.
Your buggy has been equipped with a fail safe battery
connection, so the buggy will not move when you connect
the battery. Your buggy will only start once the speed control is
switched on.
4.3 Charging the Battery after use
• Disengage the battery by lifting the handle.
• The battery can be left on or removed from the buggy for
charging.
• Plug the charger AC lead into a powerpoint - the green LED
illuminates to indicate the charger is on.
• Plug the charger output connection into the connector on
the front of the battery - the red LED illuminates to indicate
charging.
• When the charging LED indicator has turned green, the
battery is fully charged and ready for use.
5.0 Fitting the Golf Bag
Ensure that the top bag support straps are disconnected.
Position the golf bag on the buggy.
Secure the top bag support strap
• Select a good position for the elasticised straps to be put
around the golf bag.
• Stretch the longer end of the strap and loop the rounded
plastic bar underneath the hook on the shorter end.
• The top bag support straps should now be connected.
Please ensure the top bag support straps are hooked in place
securely before releasing. Failure to do so could result in injury to
the user.
Adjusting the length of the top bag support strap
The rounded plastic bar on the longer strap can be adjusted to
ensure the bag is securely in place.
Secure the lower bag strap and pull the lower bag strap over the
base of the golf bag.

MGI Zip X4 User Manual 1312
6.0 Front Wheel Alignment
During the life of your buggy, it may require a realignment to
ensure it tracks straight on flat surfaces. Follow these instructions
to correct the front wheel alignment of the buggy.
Step 1: Release and turn the lever to loosen the front wheel.
Step 2: There are two silver thumb screws located on either side
of the front wheel. Adjusting these screws will help straighten the
alignment by correcting the buggy to track more to the left or the
right.
Roll the left or right hand side silver thumb screw UP to straighten
the buggy more to the LEFT.
Roll the left or right hand side silver thumb screw DOWN to
straighten the buggy more to the RIGHT.
You can roll the screws simultaneously or individual to achieve the
desired alignment.
Step 3: Once alignment is set, turn the lever and tighten. Then
close the lever.
TIP: When adjusting the front wheel and testing the alignment,
ensure the buggy is run on a flat, smooth surface like a carpark.
6.1 USB Charging Port
The buggy comes with the added convenience of a USB charging
port to keep your devices powered across the golf course. To charge
your remote control, GPS device or phone, use a USB power cord to
connect your device to the USB charging port located underneath
the digital top box.
Thumb Screw
Tighten

MGI Zip X4 User Manual 1514
7.0 Operating the Digital Top Box
7.1 Top Box Display
Light 1: Buggy active
A green light will appear on the left hand side when the buggy is
active and moving.
Light 2: Battery indication
The light on the right hand side displays the battery status. There
are two colors of battery status: Green [charged] and Red [low].
Number Display: This shows the speed setting 1 to 9. The higher
the number the higher the speed.
7.2 Start / Stop the Buggy
Zip Buggy Speed Control
Please note the following points regarding the Zip buggy Speed
Control.
1. To select the desired speed, rotate the speed control button.
Turning the speed control button clockwise will increase the
speed, whilst anti-clockwise will decrease speed.
2. The speed setting chosen is displayed in the centre of the
screen.
Please note you will feel notches as you rotate the speed control. The notches do not
indicate a change in speed. The speed will only increase or decrease as the number
changes in the display.
3. To start the buggy at this desired speed, tap the top
of the speed control button.
4. Another tap will stop the buggy.
5. The desired speed can be altered up or down while
the buggy is moving.
7.3 Turn the Buggy Off
Zip Buggy Battery
Please note the following points regarding the Zip buggy battery.
Connecting the Battery onto the Buggy
1 Position the battery on the buggy and push the battery
down to secure it. Push the battery handle down to connect
the battery to the buggy.
2. To turn the buggy Top Box Display off:
Hold down the Start/Stop Speed Control Button for four
seconds and the display will turn off thereby disabling
the Top Box.
Please note that the battery will still be connected to the buggy and will continue
to drain whilst connected.
3. Please note that the buggy display will also turn off if the
Speed Control is not operated for 30 minutes.
Once again, please note that the battery will still be connected
to the buggy and will continue to drain whilst connected.
4. To reactivate the Top Box Display, whilst the battery is
connected, hold down the Start/Stop Speed Control Button
for four seconds and the display will turn on thereby enabling
the Top Box.
5. To fully shut down disengage the buggy and prevent the
battery from discharging, disconnect the battery by lifting its
handle. The battery can be left on or removed from the
buggy.
7.4 Battery Level Indicator
On the top box screen, there are two lights:
Light 1: Buggy active
A green light will appear on the left hand side when the buggy
is active and moving.
Light 2Light 1
Light 2Light 1
Speed
Speed Control

MGI Zip X4 User Manual 1716
Light 2: Battery indication
The light on the right hand side displays the battery status. There
are two colors of battery status: Green [charged] and Red [low].
7.5 Electronic Park Brake
The MGI Zip X4 brake has an Electronic Park Brake [EPB] which
when activated, stops the buggy from creeping forward on hilly
terrain.
To activate the Electronic Park Brake
1. Firstly stop the buggy by tapping the control button.
2. Rotate the speed dial anticlockwise until the letter P appears
on your LCD display.
3. The letter ‘P’ will display and flash on the digital top box.
4. To release the brake tap the control button once and the
buggy will resume operation.
Tips on using the Electronic Park Brake
1. The EPB will consume battery power when in use.
2. Only use the EPB on large slopes when the buggy cannot
stand still by simply stopping the buggy.
3. Do not use the EPB on flat surfaces to conserve battery life.
4. The EPB function should not be ON for a long period of time.
5. Simply use the on/off control when stopping on flat terrain or
during longer breaks on the course.
7.6 Downhill Speed Control
The downhill speed control feature is activated automatically
as the buggy enters a downhill incline. This feature is due to the
differential gearbox.
Tips on understanding the Downhill Speed Control
It is best to turn the speed down to a low speed before entering
the downhill terrain.
The buggy may gain some speed downhill but will not increase
beyond control.
8.0 Warranty
8.1 Warranty Policy
Your MGI ZIP buggy is covered by a Limited* manufacturer’s
warranty from the date of purchase. Duration of this warranty
is:
– 2 years on parts*
– 2 years on Lithium batteries and chargers
*MGI or an authorised service centre will repair or replace any
parts found to be defective in materials or workmanship under
normal use provided that:
1. The MGI Zip buggy has been properly used, maintained and
regularly serviced [see section 10]
2. The replacement or repair is performed by an authorised
MGI service centre or the owner with MGI approval.
3. The buggy has been registered online.
8.2 Warranty Exclusions
The following events will void warranty:
• Any alteration performed by non-authorised people
or companies.
• Fitting of parts or accessories not recommended by MGI.
• Any damage caused by continued operation of the
motorised buggy after it is known to be defective.
• Damage to seat and/or seat support bracket on buggy.
• Damage caused by ingress of water into motor/gearbox
and other major components.
• Damage caused by buggy going into bunkers and other
course hazards.
• All implied warranties [save those preserved by statute] are
excluded. Liability for consequential damages under any
and all warranties are excluded to the extent exclusion is
permitted by law.
8.3 Parts Installed During Warranty
Warranty coverage for components installed during a motorised
buggy’s warranty period shall consist of the duration of the
buggy’s warranty period, provided the warranty installation is
performed by MGI, an authorised service centre or the buggy
owner on approval. Replacement of parts under warranty will not
extend the warranty of the buggy or parts.

MGI Zip X4 User Manual 1918
9.0 Preventative Maintenance Program
To properly provide for the continued operation of your MGI
Zip buggy, MGI has introduced its Preventative Maintenance
Program [PMP]. The PMP consists of work to be carried out by
both the owner and authorised service centres. To maintain the
warranty of your MGI motorised buggy, it is essential that this work
is carried out. If the work carried out by the authorised service
centre is to replace parts that are part of the maintenance
schedule, the owner will be charged for the parts and labour. If
the work to be carried out is part of warranty, MGI will bear the
cost.
9.1 Cleaning Your MGI Zip Buggy [See Maintenance Schedule]
For years of good operation, your buggy requires care and
attention:
• Keep your buggy clean by using a cloth with warm water
and a mild detergent.
• Do not hose down your buggy under any circumstance, as
the buggy has electronic components.
• Ensure that the seat stem bracket is free from sand.
• Do not submerge your buggy in water as it will cause
irreparable damage.
• Clean the buggy battery base when the battery is removed
from the buggy.
9.2 Rear Wheel Axles Maintenance [See Maintenance Schedule]
The rear wheel stub axles need to be lubricated regularly. Remove
the rear wheels by depressing the spring clip and at the same
time pull off the wheel. Apply Petroleum Jelly or light grease to
the stub axles. Use a very small amount as the grease can attract
sand. If you play in sandy conditions you should clean the axle
and regrease monthly.
9.3 Upper and Lower Bag Strap Maintenance [See Maintenance
Schedule]
The bag straps should be replaced as per the Service Schedule.
The upper bag strap can be replaced by:
• Removing the left and right hand straps form the upper bag
support.
• Undo and remove the screws holding the strap in position on
the bag support.
• Remove and replace both bag straps.
• Insert bag strap securing screws.
9.4 MGI Service Schedule
It is the owner’s responsibility to ensure that all periodical checks,
necessary adjustments and services are carried out. If in doubt
please contact the MGI service centre on 1300 644 523. Any work
performed on your buggy should be recorded on your service
record (see page 21) regardless of the work.
MGI Zip X4 Monthly 6
Monthly
Every
2 yrs
Every
3 yrs
Wipe down the
buggy with a warm
cloth after each use
[do not hose]
BO
Lubricate rear wheel
stub axles BO
Check and tighten
nuts and bolts BO
Check and tighten
handle pivots BO
Check alignment of
buggy – ensure that
it runs straight
BO
Replace Speed
Controller and On/
Off switch assembly
BO /SC
Replace rear and
front wheels BO
Replace upper and
lower bag straps BO
BO = Buggy owner can carry out this work
SC = Charged work to be carried by approved service centre
BO/SC = The six monthly service can be completed by either an
authorised service centre or the owner of the buggy.

MGI Zip X4 User Manual 2120
9.5 Service Record for All Buggies
6 month inspection Date:
Invoice #:
Serviced by:
Signature:
1 year inspection Date:
Invoice #:
Serviced by:
Signature:
1 ½ year inspection Date:
Invoice #:
Serviced by:
Signature:
2 year inspection Date:
Invoice #:
Serviced by:
Signature:
2 ½ year inspection Date:
Invoice #:
Serviced by:
Signature:
3 year inspection Date:
Invoice #:
Serviced by:
Signature:
3 ½ year inspection Date:
Invoice #:
Serviced by:
Signature:
4 year inspection Date:
Invoice #:
Serviced by:
Signature:
4 ½ year inspection Date:
Invoice #:
Serviced by:
Signature:
5 year inspection Date:
Invoice #:
Serviced by:
Signature:
5 ½ year inspection Date:
Invoice #:
Serviced by:
Signature:
6 year inspection Date:
Invoice #:
Serviced by:
Signature:
10.0 Service and Repair Centres
For all servicing, please do not go back to your place
of purchase.
MGI offers the largest network of service centres in Australia
and New Zealand. To find your nearest service centre visit
www.mgigolf.com
For warranty repairs to be authorised you MUST provide proof of
purchase. Please keep this with you as well as your serial number
you can record in this manual. It is most important you register
your MGI buggy online for warranty purposes.
11.0 Purchasing Parts and Accessories
You are welcome to service your buggy out of warranty,
by purchasing parts direct from MGI. Please call or email
to discuss the right parts and instructions.
12.0 Contacting MGI
MGI Head Office
Address:
11 Maurice Court, Nunawading VIC Australia 3131
Telephone: + 61 3 8872 6700
Email: [email protected] www.mgigolf.com
13.0 Contacting Local Agent
Please refer to www.mgigolf.com to find the distributor in your
country.

MGI Zip X4 User Manual 2322
14.0 FAQ
Q: My buggy is not tracking straight.
A: You can do a simple realignment on the front wheel.
See section 5.2 Adjusting and aligning the front wheels.
Q: I would like to have my MGI buggy serviced.
Who do I call?
A: Visit www.mgigolf.com to find your nearest Service Centre
using your postcode within Australian and New Zealand.
You can also call MGI Head office using any of the contact
details. See Section 12.0 for details. Internationals please call
your local agent as per Section 13.0

www.mgigolf.com
MGI Head Office
11 Maurice Court
Nunawading Victoria Australia 3131
T: +61 3 8872 6700 F: +61 3 9873 1433
International
T: +61 3 8872 6700 F: +61 3 9873 1433
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Absolute attention has been taken to ensure this manual
is correct at time of printing. Specifications, images
and statistics may change at any time.
Visit www.mgigolf.com for the most current model
information. 06/19. Version 1.0
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