Mitsubishi Electric 800 Series User manual

INVERTER
FR-A8NP E KIT INSTRUCTION MANUAL
A
INVERTER
Plug-in option
INSTRUCTION MANUAL
INVERTER
HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
PRE-OPERATION INSTRUCTIONS 1
INSTALLATION 2
WIRING 3
INVERTER SETTING 4
FUNCTIONS 5
PROFIBUS DEVICE DATA 6
PPO TYPE SUPPORT
SPECIFICATION 7
PPO TYPE NON-SUPPORT
SPECIFICATION 8
TROUBLESHOOTING 9
FR-A8NP E KIT
PROFIBUS-DP
communication function
IB(NA)-0600929ENG-A(2004) MEE Printed in Japan Specifications subject to change without notice.

1
Safety instructions
Thank you for choosing this Mitsubishi Electric inverter plug-in option.
This Instruction Manual provides handling information and precautions for use of this product. Incorrect handling might cause an unexpected fault. Before
using this product, read all relevant instruction manuals carefully to ensure proper use.
Please forward this Instruction Manual to the end user.
Electric shock prevention
Injury prevention
WARNING
Do not remove the front cover or the wiring cover while the power of the inverter is ON, and do not run the inverter with the front cover or the
wiring cover removed. Otherwise you may access the exposed high voltage terminals or the charging part of the circuitry and get an electric
shock.
Even if power is OFF, do not remove the front cover of the inverter except for wiring or periodic inspection as you may accidentally touch the
charged circuits and get an electric shock.
Before wiring or inspection, check that the display of the inverter operation panel is OFF. Any person who is involved in wiring or inspection
shall wait for 10 minutes or longer after power OFF and check that there are no residual voltage using a tester or the like. The capacitor is
charged with high voltage for some time after power OFF, and it is dangerous.
Any person who is involved in wiring or inspection of this product shall be fully competent to do the work.
This product must be installed before wiring. Otherwise you may get an electric shock or be injured.
Do not touch this product or handle the cables with wet hands. Doing so may cause an electric shock.
Do not subject the cables to scratches, excessive stress, heavy loads or pinching. Doing so may cause an electric shock.
CAUTION
The voltage applied to each terminal must be as specified in the Instruction Manual. Otherwise an explosion or damage may occur.
The cables must be connected to the correct terminals. Otherwise an explosion or damage may occur.
The polarity (+ and -) must be correct. Otherwise an explosion or damage may occur.
While power is ON or for some time after power OFF, do not touch the inverter as it will be extremely hot. Doing so may cause burns.
WARNING Incorrect handling may cause hazardous conditions, resulting in death or severe injury.
Incorrect handling may cause hazardous conditions, resulting in medium or slight injury, or may cause only material
damage.
Do not attempt to install, operate, maintain or inspect this product until you have read this Instruction Manual and supplementary
documents carefully. Do not use this product until you have a full knowledge of this product mechanism, safety information and instructions.
In this Instruction Manual, the safety instruction levels are classified into "WARNING" and "CAUTION".
CAUTION
Note that even the level may lead to a serious consequence depending on conditions. Be sure to follow the instructions
of both levels as they are critical to personnel safety.
CAUTION
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2
Additional instructions
The following instructions must be also followed. If this product is handled incorrectly, it may cause unexpected fault, an injury, or an electric shock.
CAUTION
Transportation and installation
Do not install or operate this product if it is damaged or has parts missing.
Do not stand or place heavy objects on this product.
Ensure the mounting orientation of this product is correct.
Foreign conductive objects must be prevented from entering the inverter. That includes screws and metal fragments or other flammable
substance such as oil.
If halogens (including fluorine, chlorine, bromine, and iodine) contained in fumigants for wood packages enter this product, the product may
be damaged. Prevent the entry of fumigant residuals or use an alternative method such as heat disinfection. Note that sterilization or
disinfection of wood packages should be performed before packing the product.
Test operation
Before starting operation, confirm or adjust the parameter settings. Failure to do so may cause some machines to make unexpected
motions.
WARNING
Usage
Do not modify this product.
Do not remove any part which is not instructed to be removed in the Instruction Manuals. Doing so may lead to a failure or damage of this
product.
CAUTION
Usage
As all parameters return to their initial values after Parameter clear or All parameter clear is performed, the needed parameters for operation
of the inverter and this product must be set again before the operation is started.
To avoid damage to this product due to static electricity, static electricity in your body must be discharged before you touch this product.
Maintenance, inspection and parts replacement
Do not carry out a megger (insulation resistance) test.
Disposal
This product must be treated as industrial waste.
General instruction
For clarity, illustrations in this Instruction Manual may be drawn with covers or safety guards removed. Ensure all covers and safety guards
are properly installed prior to starting operation.
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3
─CONTENTS ─
Safety instructions 1
1 PRE-OPERATION INSTRUCTIONS 6
1.1 Unpacking and product confirmation............................................................................................................................6
1.2 Component names ..........................................................................................................................................................8
1.3 Specifications ..................................................................................................................................................................9
1.3.1 Inverter option specifications ................................................................................................................................................ 9
1.3.2 Communication specifications .............................................................................................................................................. 9
2 INSTALLATION 10
2.1 Pre-installation instructions .........................................................................................................................................10
2.2 Installation procedure ...................................................................................................................................................10
2.3 Node address switch setting ........................................................................................................................................18
3WIRING 19
3.1 Terminals........................................................................................................................................................................19
3.2 Wiring..............................................................................................................................................................................20
4 INVERTER SETTING 23
4.1 Parameter list .................................................................................................................................................................23
4.2 Operation mode setting ................................................................................................................................................24
4.2.1 Operation mode switching and communication startup mode (Pr.79, Pr.340).................................................................... 24
4.3 Operation at communication error occurrence ..........................................................................................................27
4.3.1 Operation selection at communication error occurrence (Pr.500 to Pr.502, Pr.779) .......................................................... 27
4.3.2 Fault and measures ............................................................................................................................................................ 32
4.4 Inverter reset ..................................................................................................................................................................33
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4
5 FUNCTIONS 35
5.1 Output from the inverter to the network......................................................................................................................35
5.2 Input to the inverter from the network.........................................................................................................................36
6 PROFIBUS DEVICE DATA 37
6.1 Device data (GSD file) ...................................................................................................................................................37
6.2 Slave user parameter ....................................................................................................................................................41
7 PPO TYPE SUPPORT SPECIFICATION 42
7.1 PROFIBUS profiles ........................................................................................................................................................42
7.2 ID definitions ..................................................................................................................................................................43
7.3 Buffer memory configuration .......................................................................................................................................44
7.4 Buffer memory details...................................................................................................................................................45
7.5 Outline of PNU ...............................................................................................................................................................51
7.6 PROFIBUS PNU..............................................................................................................................................................52
7.6.1 Real-time monitor................................................................................................................................................................ 52
7.6.2 Parameter clear .................................................................................................................................................................. 52
7.6.3 Operation mode read/write ................................................................................................................................................. 53
7.6.4 Set frequency read.............................................................................................................................................................. 53
7.6.5 Terminal input read ............................................................................................................................................................. 53
7.6.6 Inverter reset....................................................................................................................................................................... 53
7.6.7 Node address read ............................................................................................................................................................. 54
7.6.8 Fault history read ................................................................................................................................................................ 54
7.6.9 PNU list read....................................................................................................................................................................... 58
7.7 Standard parameters.....................................................................................................................................................59
7.8 PROFIBUS-DP communication function setting ........................................................................................................61
7.8.1 Torque command / torque limit via PROFIBUS communication (Pr.804) ........................................................................... 61
7.8.2 Frequency command with sign (Pr.541) ............................................................................................................................. 62
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5
8 PPO TYPE NON-SUPPORT SPECIFICATION 63
8.1 PROFIBUS profiles ........................................................................................................................................................63
8.2 ID definitions ..................................................................................................................................................................64
8.3 Buffer memory configuration .......................................................................................................................................65
8.4 Buffer memory details...................................................................................................................................................66
8.5 Outline of PNU ...............................................................................................................................................................70
8.6 PROFIBUS PNU (module type A5NP) ..........................................................................................................................70
8.6.1 Real-time monitor area (IND = H0000 (IND = H00, PP = H00)) ......................................................................................... 70
8.6.2 System environment variable (sev) area (IND = H01PP (IND = H01, PP = H00, H01)) ..................................................... 71
8.7 Standard parameters.....................................................................................................................................................74
8.7.1 Normal parameter area (IND = H0200 (IND = H02, PP = H00))......................................................................................... 74
8.7.2 Pr.900 to calibration parameter (frequency) area (IND = H0300 (IND = H03, PP = H00)) ................................................. 75
8.7.3 Pr.900 to calibration parameter (%) area (IND = H0400 (IND = H04, PP = H00)).............................................................. 76
9 TROUBLESHOOTING 77
APPENDIX 79
Appendix 1 Instructions for compliance with the EU Directives ....................................................................................79
Appendix 2 Instructions for EAC .......................................................................................................................................80
Appendix 3 Restricted Use of Hazardous Substances in Electronic and Electrical Products .....................................81
Appendix 4 Referenced Standard (Requirement of Chinese standardized law) ...........................................................82
REVISIONS 84
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6PRE-OPERATION INSTRUCTIONS
1PRE-OPERATION INSTRUCTIONS
1.1 Unpacking and product confirmation
Take the plug-in option out of the package, check the product name, and confirm that the product is as you ordered and intact.
This product is a plug-in option for the FR-E800 series inverter.
Product confirmation
Check the enclosed items.
NOTE
• PROFIBUS is a trademark of PROFIBUS & PROFINET International.
Plug-in option: 1 Mounting screw (M3 × 8
mm): 2 (Refer to page 11,
13.)
Junction connector: 1
(Refer to page 11, 13.)
Option small cover: 1
(Refer to page 13.)
Front cover for plug-in
option (with lenses): 1
(Refer to page 11, 13.)
Recessed neck screw
(M3 × 7 mm): 1 (Refer to
page 11, 13.)
Straight spacer: 1 (Refer
to page 11, 13.)
L-shaped spacer: 1 (Refer
to page 11, 13.)
Hexagon spacer: 2 (Refer
to page 11, 13.)
X16 X1
N
O
0
F
E
D
C
B
A
9
8
7
6
5
4
3
2
1
0
F
E
D
C
B
A
9
8
7
6
5
4
3
2
1
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PRE-OPERATION INSTRUCTIONS 7
1
SERIAL number check
The FR-A8NP can be used for the inverter models listed below with the following SERIAL number or later. Check the SERIAL
number indicated on the inverter rating plate or package.
Rating plate example
Model Country of origin indication SERIAL number
FR-E820-0008(0.1K) to 0330(7.5K)
FR-E840-0016(0.4K) to 0170(7.5K)
FR-E860-0017(0.75K) to 0120(7.5K)
FR-E820S-0008(0.1K) to 0110(2.2K)
MADE in Japan  205  or later
The SERIAL consists of two symbols, three
characters indicating the production year and month,
and six characters indicating the control number.
The last two digits of the production year is indicated
as the Year, and the Month is indicated by 1 to 9, X
(October), Y (November), or Z (December).
□□ ○○ ○ ○○○○○○
Symbol Year Month Control number
SERIAL
SERIAL
number
Country
of origin
,1387;;;;;
02'(/)5(.
287387;;;;;
6(5,$/;;;;;;;;;;;
0$'(,1;;;;;
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8PRE-OPERATION INSTRUCTIONS
1.2 Component names
Symbol Name Description Refer to page
a Mounting hole Fixes the option to the inverter with screws, or installs spacers. 10
b Terminal block Connect the communication cable. 22
c Operation status (LED)
ON/OFF indicator of the LED indicates inverter operation status.
OFF: Inverter power OFF
Red (ON): A communication error with the master occurred
Green (ON): During communication with the master

d Node address switch Set the inverter address within the range of H00 to H7D. 18
e Switch for manufacturer setting Switch for manufacturer setting. Do not change from the initially-set status
(OFF ).

f Connector Connect to the inverter option connector. 10
Front view Rear view
(b)
(e)
(c)
(f)
X1
N
O
(a) (a)
(a)
(a)
(a)
(a)
(d)
0
F
E
D
C
B
A
9
8
7
6
5
4
3
2
1
0
F
E
D
C
B
A
9
8
7
6
5
4
3
2
1
Pin assignment
D+
D-
V-
D-
CNTR
FG
V+
D+
D-
D+
V-
FG
SW3
SW1
X16
SW2
N
O
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PRE-OPERATION INSTRUCTIONS 9
1
1.3 Specifications
1.3.1 Inverter option specifications
1.3.2 Communication specifications
Item Description
Type Inverter plug-in option type
Number of nodes occupied One inverter occupies one node.
Connection cable Cable which supports 12.0 Mbps communication (EIA-485 (RS-485) standard)
Wiring length Communication speed
1200 m or less 9600 bps, 19.2 Kbps, 93.75 Kbps
600 m or less 187.5 Kbps
200 m or less 500 Kbps, 1.5 Mbps
100 m or less 3.0 Mbps, 6.0 Mbps, 12.0 Mbps
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