Mitsubishi Electric E1100 User manual

MITSUBISHI ELECTR
IC
E1100
Installation manual
MA00778A 2005-02 English

Foreword
Mitsubishi Electric, MA00778A
Installation manual for the E1000 series operator terminals
Foreword
The E1000 operator terminal is developed to satisfy the demands of human-
machine communication. Built-in functions such as displaying and controlling
text, dynamic indication, time channels, alarm and recipe handling are
included.
The operator terminal work, for the most part, in an object-oriented way,
making it easy to understand and use. The configuration operation of the
terminal is made in a personal computer, using the configuration tool E-
Designer. The project is then transferred and stored in the operator terminal.
The operator terminal can be connected to many types of automation
equipment, such as PLCs, servos or drives. In this manual the expression “the
controller“ is used as a general term for the connected equipment.
This manual explains how to install the operator terminal. Please refer to the
reference manual for further information.
© Mitsubishi Electric AB, MA00778A, 2005-02
The information in this document is subject to change without notice and is provided as available at the time
of printing. The manufacturer reserves the right to change any information without updating this publication.
The manufacturer assumes no responsibility for any errors that may appear in this document.
Read the entire installation manual prior to installing and using this equipment.
Only qualified personnel may install, operate or repair this equipment. The manufacturer is not responsible
for modified, altered or renovated equipment.
Because the equipment has a wide range of applications, users must acquire the appropriate knowledge to use
the equipment properly in their specific applications.
Persons responsible for the application and the equipment must themselves ensure that each application is in
compliance with all relevant requirements, standards and legislation in respect to configuration and safety.
Only parts and accessories manufactured according to specifications set by The manufacturer may be used.
THE MANUFACTURER SHALL NOT BE LIABLE TO ANYONE FOR ANY DIRECT, INDIRECT,
SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE
INSTALLATION, USE OR REPAIR OF THIS EQUIPMENT, WHETHER ARISING IN TORT,
CONTRACT, OR OTHERWISE. BUYER'S SOLE REMEDY SHALL BE THE REPAIR,
REPLACEMENT, OR REFUND OF PURCHASE PRICE, AND THE CHOICE OF THE APPLICABLE
REMEDY SHALL BE AT THE SOLE DISCRETION OF THE MANUFACTURER.

Foreword
Mitsubishi Electric, MA00778A

Table of Contents
Mitsubishi Electric, MA00778A
Table of Contents
1 Safety Precautions............................................................................. 1-1
1.1 UL Installation............................................................................... 1-1
1.2 General .......................................................................................... 1-1
1.3 During Use .................................................................................... 1-1
1.4 Service and Maintenance................................................................ 1-2
1.5 Dismantling and Scrapping............................................................ 1-2
2 Installation ....................................................................................... 2-1
2.1 Space Requirements ....................................................................... 2-1
2.2 Installation Process......................................................................... 2-1
2.2.1 Mode Switches ............................................................................................... 2-3
2.2.2 Connections to the Controller........................................................................ 2-3
2.2.3 Other Connections and Peripherals ................................................................ 2-3
3 Technical Data ................................................................................. 3-1
4 Chemical Resistance ......................................................................... 4-1
4.1 Metal Casing.................................................................................. 4-1
4.2 Keyboard and Display.................................................................... 4-1
4.2.1 Autotex F157.................................................................................................. 4-1
4.2.2 Display Surface............................................................................................... 4-2
5 Operator Terminal Drawings ........................................................... 5-1
5.1 Communication Ports.................................................................... 5-1
5.2 E1100 Outline............................................................................... 5-2
5.3 E1100 Text Strip ........................................................................... 5-3

Table of Contents
Mitsubishi Electric, MA00778A

Safety Precautions
Mitsubishi Electric, MA00778A 1-1
1 Safety Precautions
Both the installer and the owner and/or operator of the operator terminal must read
and understand this installation manual.
1.1 UL Installation
Power, input and output (I/O) wiring must be in accordance with Class 1, Division
2 wiring methods (Article 501-4 (b) of the National Electric Code, NFPA 70) and
in accordance with the authority having jurisdiction.
1.2 General
– Only qualified personnel may install or operate the operator terminal.
– The operator terminal must be installed according to the installation instructions.
– The operator terminal is designed for stationary installation on a plane surface,
where the following conditions are fulfilled:
• no high explosive risks
• no strong magnetic fields
•nodirectsunlight
• no large, sudden temperature changes
– Never allow fluids, metal filings or wiring debris to enter any openings in the
operator terminal. This may cause fire or electrical shock.
– The operator terminal fulfills the requirements of article 4 of EMC directive
89/336/EEC.
– Storing the operator terminal where the temperature is lower/higher than
recommended in this manual can cause the LCD display liquid to congeal/become
isotopic.
– The LCD display liquid contains a powerful irritant. In case of skin contact, wash
immediately with plenty of water. In case of eye contact, hold the eye open, flush
with plenty of water and get medical attention.
– The supplier is not responsible for modified, altered or reconstructed equipment.
– Use only parts and accessories manufactured according to specifications of the
supplier.
– Peripheral equipment must be appropriate for the application and location.
– The figures in this manual serves an illustrative purpose. Because of the many
variables associated with any particular installation, the supplier cannot assume
responsibility for actual use based on the figures.
– The supplier neither guarantees that the operator terminal is suitable for your
particular application, nor assumes responsibility for your product design,
installation or operation.
1.3 During Use
– Keep the operator terminal clean.
– Emergency stop and other safety functions may not be controlled from the
operator terminal.
– Do not use too much force or sharp objects when touching the keys, display etc.

Safety Precautions
1-2 Mitsubishi Electric, MA00778A
1.4 Service and Maintenance
– Only qualified personnel should carry out repairs.
– The agreed warranty applies.
– Before carrying out any cleaning or maintenance operations, disconnect the
equipment from the electrical supply.
– Clean the display and surrounding front cover with a soft cloth and mild
detergent.
– Replacing the battery incorrectly may result in explosion. Only use batteries
recommended by the supplier.
1.5 Dismantling and Scrapping
– The operator terminal or parts thereof shall be recycled according to local
regulations.
– The following components contain substances that might be hazardous to health
and the environment: lithium battery, electrolytic capacitor and display.

Installation
Mitsubishi Electric, MA00778A 2-1
2 Installation
2.1 Space Requirements
– Installation plate thickness: 1.5 - 9.0 mm (0.06 - 0.35 inch)
– Space requirements when installing the operator terminal:
Caution
The openings on the enclosure are for air convection. Do not cover these openings.
2.2 Installation Process
1. Unpack and check the delivery. If damage is found, notify the supplier.
Note:
Place the operator terminal on a stable surface during installation.
Dropping it or letting it fall may cause damage.
2. Place the panel cut out where the operator terminal is to be situated, draw along
the outer sides of the holes and cut according to the markings. If access to the
text strips is needed, add extra space in the left corners.
252 mm
58 mm
100 mm
(4.0 inch)
50 mm
(2.0 inch)
50 mm
(2.0 inch)
100 mm
(4.0 inch)
(9.92 inch)
382 mm
100 mm
(4.0 inch)
(15.04 inch)
(2.28 inch)
x14
Panel cut out 343 x 208 mm
(13.5 x 8.18 inch)
6.5 mm
35.0 mm
For text strip
3.5 mm
35.0 mm
(1.38 inch)
(1.38 inch)
(0.14 inch)
(0.26 inch)

Installation
2-2 Mitsubishi Electric, MA00778A
3. Secure the operator terminal in position, using all the fastening holes and the
provided brackets and screws:
4. Connect the cables in the specified order.
Use an M5 screw and a grounding conductor (as short as possible)
with a cross-section of minimum 2.5 mm2.
5. Carefully remove the laminated film over the operator terminal display, to avoid
static electricity that could damage the terminal.
x14
0.5 - 1.0 Nm
B
C
D
ACaution
Ensure that the operator terminal and the controller system have the
same electrical grounding (reference voltage level), otherwise errors
in communication may occur.
Caution
- Use only shielded communication cables.
- Separate high voltage cables from signal and supply cables.
Caution
- The operator terminal must be brought to ambient temperature
before it is started up. If condensation forms, ensure that the
operator terminal is dry before connecting it to the power outlet.
- Ensure that the voltage and polarity of the power source is correct.
24V DC
RS422/RS485 24V DC
1
CF CARD
B
A
C
D
RS232
Controller
Power
Ethernet

Installation
Mitsubishi Electric, MA00778A 2-3
2.2.1 Mode Switches
All mode switches must be in OFF position during operator terminal use.
The mode switches should not be touched unless by qualified personell.
2.2.2 Connections to the Controller
For information about the cables to be used when connecting the operator terminal
to the controller, please refer to the help file for the driver in question.
2.2.3 Other Connections and Peripherals
Cables, peripheral equipment and accessories must be suitable for the application
and its environment. For further details or recommendations, please refer to the
supplier.
Caution
When using a compact flash card, do not remove the card when the busy indicator is
illuminated.
1
24V DC
CF CARD
COM 1 RS422 RS485
COM 2 RS232
10/100
EXPANSION
BUSY
MODE
1234
ON DIP
MODE
1234
ON DIP

Installation
2-4 Mitsubishi Electric, MA00778A

Technical Data
Mitsubishi Electric, MA00778A 3-1
3TechnicalData
Parameter E1100
Front panel, W x H x D 382 x 252 x 6 mm
Mounting depth 58 mm (158 mm including clearance)
Front panel seal IP 66
Rear panel seal IP 20
Keyboard material Membrane switch keyboard with metal domes. Overlay film
of Autotex F157 * with print on reverse side. 1 million
operations.
Reverse side material Powder-coated aluminum
Weight 2.3 kg
Serial port RS422/
RS485
25-pin D-sub contact, chassis-mounted female with
standard locking screws 4-40 UNC.
Serial port RS232C 9-pin D-sub contact, male with standard locking screws 4-40
UNC.
Ethernet Shielded RJ 45
USB Host type A, power consumption max. 500mA
Device type B
CF-slot Compact flash, type I and II
Flash memory for
application
4 MB
Real time clock ±20 PPM + error because of ambient temperature and supply
voltage.
Total max error: 1 min/month at 25 °C
Minimum life of the real time clock battery: 3 years
Temperature coefficient: 0.004 ppm/°C2
Power consumption at
rated voltage
Normal: 0.5 A
Maximum: 1.0 A
Display TFT-LCD. 800 x 600 pixels, 64K color.
CCFL backlight lifetime at the ambient temperature of
+25 °C: 50,000 h.
Active area of display,
W x H
211.2 x 158.4 mm
Fuse Internal DC fuse, 3.15 AT, 5 x 20 mm
Power supply +24V DC (20 - 30V DC). 3-pin jack connection block.
CE: The power supply must conform with the requirements
for SELV or PELV according to IEC 950 or IEC 742.
UL: The power supply must conform with the requirements
for class II power supplies.
Ambient temperature Vertical installation: 0 ° to +50 °C
Horizontal installation: 0 ° to +40 °C
Storage temperature -20 °to +70 °C
Relative humidity 5 - 85 % non-condensed
EMC tests on the
operator terminal
The operator terminal conforms with the essential protection
requirements in article 4 of the directive 89/336/EEC. Noise
tested according to EN6100-6-4 emission and EN61000-6-2
immunity.
UL, cUL approvals Certification in progress
* See section Chemical Resistance for keyboard and display

Technical Data
3-2 Mitsubishi Electric, MA00778A

Chemical Resistance
Mitsubishi Electric, MA00778A 4-1
4 Chemical Resistance
4.1 Metal Casing
The frame and casing material is powder-coated aluminum. This powder paint
withstands exposure of up to 24 hours duration to the following chemicals without
visible change:
4.2 Keyboard and Display
4.2.1 Autotex F157
Autotex F157 covers the membrane keyboard.
Solvent Resistance
Autotex F157 withstands exposure of more than 24 hours duration under DIN 42
115 Part 2 to the following chemicals without visible change:
Ammonia 25% Isopropyl alcohol Nitric acid 3%
De-ionized water Tap water Chlorhydric acid 10%
Butanol Cooling liquid 50% Washer fluid 33%
Citric acid 10% Ligroin Sulphuric acid 20%
Diesel Cooking oil Turpentine
Ethanol 99.5% denaturated Lactic acid 10% Urea saturated
FAM-Normal petrol Sodium di-chromate
saturated
Hydroperoxide 3%
Alcohol 95% Caustic soda 5% Acetic acid 10%
Phosphoric acid 43% Sodium hypochlorite
solution
Alu-cleaner
Glycol Sodium carbonate 10% -
Industrial petrol Sodium chloride 20% -
Potassium ferrocyanide/
ferricyanide
Sodium hypchlorite <20%
(bleach)
1.1.1. Trichloroethane
(Genklene)
Cyclohexanol Acetaldehyde Ethylacetate
Diacetone alcohol Aliphatic hydrocarbons Diethyl ether
Glycol Toluene N-Butyl acetate
Isopropanol Xylene Amylacetate
Glycerine White spirit Butycellosolve
Methanol Fromic acid <50% Ether
Triacetin Acetic acid <50% MIBK
Dowanol DRM/PM Phosphoric acid <30% Cutting oil
Acetone Hydrochloric acid <36% Potassium carbonate
Metyl ethyl ketone Nitric acid <10% Washing powders
Dioxan Trichloracetic acid <50% Fabric conditioner
Cyclohexanone Sulphuric acid <10% Ferric chloride
Ethanol Formaldehyde 37% - 42% Ferrous chlorid
Isophorone Potassium hydroxide <30% Dibutyl Phthalate

Chemical Resistance
4-2 Mitsubishi Electric, MA00778A
Autotex withstands DIN 42 115 Part 2 exposure of up to 1 hour duration to glacial
acetic acid without visible change.
Autotex is not resistant to high pressure steam at over 100 °C or the following
chemicals:
Autotex withstands 24 hours exposure to the following reagents at 50 °C without
visible staining:
Very slight discoloration was noted under critical viewing conditions with the
following materials:
Outdoor Use
In common with all polyester based films Autotex F157 is not suitable for use in
conditoins of long term exposure to direct sunlight.
4.2.2 Display Surface
The display surface on the operator terminal withstands exposure of more than 24
hours duration to the following chemicals without visible change:
Ammonia <40% Linseed oil Dioctyl Phthalate
Caustic soda <40% Paraffin oil Sodium carbonate
Hydrogen peroxide <25% Blown castor oil Petrol
Alkalicarbonate Silicone oil Teepol
Bichromate Turpentine substitute Water
Diesel oil Univeral brake fluid Sea water
Acetonitrile Decon -
Sodium bisulphate Aviation fuel -
Concentrated mineral acids Benzyl alcohol
Concentrated caustic solution Mehylene chloride
Top Job Grape Juice Ariel Ajax
Jet Dry Milk Persil Vim
Gumption Coffee Wisk Domestos
Fantastic - Lenor Vortex
Formula 409 - Downey Windex
Tomato juice Tomato ketchup Lemon juice Mustard
Acetic acid <5% Dichloromethane Nitric acid
(specific gravity 1.42)
Glacial acetic acid
(specific gravity 1.05)
Di-ethylether Nitric acid <40%
Ethyl acetate Di-isobutylene Oleic acid
Acetone Di-methyl hormamide Olive oil
Aqueous ammonia
(specific gravity 0.9)
Ethyl alcohol <95% Pure water
Aqueous ammonia <10% 2-ethyl hexoic acid Seawater
Benzene Hydrochloric acid <35% Sodium carbonate <20%

Chemical Resistance
Mitsubishi Electric, MA00778A 4-3
Carbon tetrachloride Hydrogen peroxide <28% Sodium hypochlorite <10%
Caustic soda <48% Isopropyl alcohol Sulfuric acid
(specific gravity 1.84)
Citric acid Kerosene Sulfuric acid <30%
Cotton seed oil Methy alcohol Toluene

Chemical Resistance
4-4 Mitsubishi Electric, MA00778A

Operator Terminal Drawings
Mitsubishi Electric, MA00778A 5-1
5 Operator Terminal Drawings
5.1 Communication Ports
Drawing No. 5005S, Date 2004-10-27
RS-232
RS-422
RS-422/485
RS-485
Ethernet
USB

Operator Terminal Drawings
5-2 Mitsubishi Electric, MA00778A
5.2 E1100 Outline
Drawing No. 5083S, Date 2004-10-14 (Revision date 2005-02-03)