Moffat Burlodge Novaflex II Quick start guide

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OPERATIONAL
TECHNICAL MANUAL
NOVAFLEX II
Series

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1. Table of Contents
HEA ING PAGE
1. TABLE OF CONTENTS 2
2. INTRO UCTION 4
3. PRO UCT I ENTIFICATION 5
4. TROLLEY I ENTIFICATION 5
5. STAN AR S AN CERTIFICATION 6
6. PACKAGING , HAN LING, FORWAR ING AN TRANSPORT 7
7. TROLLEY ESCRIPTION 8
8. SAFE MO E 9
9. CORRECT USE 9
10. WORKING ENVIRONMENT 9
11. TROLLEY ISPOSAL 9
12. GENERAL SAFETY PRECAUTIONS 11
13. WARNING SIGN AGAINST ANGER OF SCAL ING 12
14. CONNECTING TO THE POWER SUPPLY 12
15. CONTROL PANEL 13
16. FUNCTION MENU “F” 15
17. PROGRAMMING 16
18. PROGRAMMING THE OVEN CYCLES AN AUTOMATIC STARTS ( STAN AR PROCE URE)
17
19. USER’S RECOGNITION (USE OF BCAR WISE CAR ) 21
20. PROGRAMMING THE OVEN CYLES AN AUTOMATIC STARTS (USE OF BCAR WISE CAR )
22
21. PROGRAMMING A NEW MACHINE AN FROM A RESET 23
22. ETECTABLE EXTERNAL FOO PROBE 24
23. WASTAGE 25
24. ATALOGGER (EVENT LOGGER) 26
25. DOWNLOA ING THE EVENTS LIST ON THE BCAR WISE+ CAR 26
26. OWNLOA ING THE TROLLEY SETUP ON THE BCAR WISE CAR 27
27. CHANGING THE EVENTS LIST LANGUAGE 27
28. MONITORING THE SIGNAL COMMUNICATION (BWISE OPTION) 28
29. SPECIAL FEATURES 29
30. SAFETY PARAMETERS 30
31. SAFETY FEATURES 30
32. TRAY LAYOUT 31
33. TRAY LOA ING 31
34. TRANSFERRING THE TRANSFLEX MO ULE WITH THE OLLY 32
35. TRANSFERRING TO THE NOVAFLEX II THE ISOFLEX 33
36. CONNECTION TO THE POWER SUPPLY 34
37. STARTING SEQUENCE 34
38. TRAY SERVICE 34
39. TRAY COLLECTION 34

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40.
FLOW CHART 35
41. AILY CLEANING PROCE URE 36
42. CLEANING SCHE ULE 37
43. POWER WASHING NOVAFLEX II 38
44. CLEANING BY HAN NOVAFLEX II 38
45. WASHING ETERGENT COMPATIBILITY 38
46. OLLYFLEX AN ISOFLEX POWER WASHING 38
47. TRANSFLEX IVI ERS 39
48. TOWING ATTACHEMENT 39
49. TOWING PROCE URE FOR THE NOVAFLEX II 39
50. TOWING PROCE URE FOR THE OLLYFLEX AN ISOFLEX 40
51. TOWING SAFETY 41
52. ERROR CO ES 41
53. FAULT FIN ING 43
54. REGULAR MAINTENANCE 44
55. REGULAR MAINTENANCE CONT. 45
56. MAINTENANCE 46
57. REGULAR MAINTENANCE TRANSFLEX, OLLYFLEX AN ISOFLEX 47
58. EVAPORATOR CLEANING 48
59. TECHNICAL ASSISTANCE AFTER SALES SERVICE 49
60. PREVENTIVE MAINTENANCE 49
61. WARRANTY AN SERVICE CALLS 50
62. SPARE PARTS 51
63. WARRANTY 52
64. IMENSIONS 53
65. INSTALLATION EUROPE 54
66. INSTALLATION CANA A / USA 55
67. INSTALLATION JAPAN 56
68. ELECTRICAL SPECIFICATION 57

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2. Introduction
In choosing the Burlodge No aflex II trolley you ha e the most ad anced, purpose designed unit of its kind
a ailable today. With careful use and regular maintenance your unit will gi e you many years of trouble free
ser ice.
This manual is an integral part of the safety of your trolley and a guide for all operators and maintenance staff. It
contains important information on the operation and maintenance of your Burlodge trolley.
Ensure all personnel read this manual carefully, are fully con ersant with its contents and recei e any additional
training that may be required to enable them to operate and maintain the trolley in a safe and correct manner.
Pay particular attention to the safety information included in the text.
Keep this manual in a safe place where it is accessible to all personnel at all times. This manual is a guide only
and will be supplemented by on-site training designed for your indi idual requirements.
It is important to note that the program settings in this manual are purely an example and will ary to the actual
settings for your trolley and site. When you recei e your trolley, it will be programmed to the standard default
factory settings but will be re-programmed to suit your specific conditions.
Please Note: Before installing or using your Burlodge trolley, it must be checked by a licensed electrician to ensure
that it will be connected to an appropriate power supply. The oltage and frequency must correspond with the
data plate. Refer to the instructions gi en in the “Installation” section.
It is important to use the trolley only in the way that is described in this manual. Burlodge will not be responsible
for any damage that may result through incorrect use or failure to follow the instructions in this manual.
This manual relates to all trolleys in the No aflex series.
The following abbre iations are used in this manual to identify each indi idual model and options:
Options
The following symbols are used in this manual to highlight important text:
Read carefully highlights text that is important to safety
Electrical Caution Required
!
Caution Required


 

 Correct action or procedure
 × Prohibited action or procedure

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3. Product Identification
MANUFACTURER BURLODGE Srl
ADDRESS Via CÁ BERTONCINA No 43
24068 Seriate (BG)
Tel. [phone]
Fax [phone]
TYPE OF DOCUMENT Operating and Maintenance Instructions
TYPE Regeneration/Hot Line Single Tray Trolley
MODEL No aflex II
SERIAL NUMBER
YEAR OF MANUFACTURE
4. Trolley Identification
A data plate as shown below is attached abo e the cold right hand door and contains all the data necessary for
the identification of the trolley.
Under no circumstances should this plate be remo ed, as this would in alidate the warranty. It would also no
longer be possible to identify the trolley for future technical assistance and correct spare parts.
Other markets Japan market
Nord America only

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5. Standards and Certification
EC irectives and Standards Applied
The No aflex II has been designed to the following standard
Low Voltage irectives
•2006/95/CE
EMC irectives
•2004/108/CE
Safety standards
•EN60335-1:2002, EN 60335-1/A1:2004, EN 60335-1/A11:2004, EN 60335-1/A2:2006,
•EN60335-1/A12:2006, EN 60335-1/A1/EC :2007, EN 60335-1/A13:2008, EN 60335-1/A14:2010
•EN60335-2-89:2002, EN60335-2-89/A1:2005-04, EN60335-2-89/A11:2004-07
•EN60335-2-89/A2:2007-03
•EN60335-2-42:2003, EN60335-2-42/A1 :2008
•EN60335-2-49: 2009
EMC standards
•EN55014-1:2006, EN55014-2:1997, EN55014-2 Ec:1997, EN55014-2/A1:2001
•EN55014-2/IS1:2007, EN55014-2/A2:2008
•EN 61000-3-2:2006, EN61000-3-3:2008
•EN 62233 :2008
Accessories directives and standards
Low voltage directive
•2006/95/CE
EMC directive
•2004/108/CE
R&TTE directive
•1999/05/CE
Accessories Safety Standard
•EN60950-1 :2006, EN60950-1/A11 :2009-03
Accessories EMC Standard
•EN55022:2006-09, EN55022/A1:2007-10, EN55024/A1:2001-10,
•EN301 489-1 V1.8.1, EN301 489-17 V1.3.2
•
Essential requirements under article 3.2 of the R&TTE irective (Spectrum effective use)
•EN300 328 V1.7.1
USA & Canada:
FCC Standard
• Title 47 , Part 15 (47 CFR 15) *
Safety Standards
• ANSI/ UL 471 ISSUE Ed : 10 Date: Nov 24 2010**
• ANSI/ UL 197 ISSUE Ed : 10 Date: Mar 17 2010**
• CAN/CSA C22.2 No. 109 ISSUE : 1981/06/01 (R2009)**

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• CAN/CSA C22.2 No. 120 ISSUE : 1991/01/01 (R2008) **
Sanitation Standards
•NSF/ANSI 592002e ***
•NSF/ANSI 169-2009 ***
•NSF/ANSI 4-2009 ***
•NSF/ANSI 7-2009 ***
** * ***
6. Packaging , Handling, Forwarding and Transport
When recei ed, all shipments must be inspected for any damage to the pallets or packaging. Any damage found
or any discrepancy in the number of items deli ered must be noted on the carrier’s consignment note. This
document shows the number of pallets and packages deli ered while an itemised description of the goods is listed
on the Burlodge packing slip attached to the consignment note. This documentation may ary.
If the packaging is not remo ed while the carrier is present, the terms “Unopened” or “Contents Unexamined” or
similar should be noted on the consignment note. The goods must be thoroughly checked for any physical signs
of damage and any damage found must be reported to Burlodge by fax or telephone within 2 days from date of
deli ery. A written confirmation must follow within 5 working days together with a photocopy of the
accompanying document on which the Model and Serial number of the damaged trolley/goods must be indicated.
Unloading and handling in the Shipping/Recei ing warehouse is the responsibility of the client. Burlodge is not
responsible for any damage that may occur within this area. For unloading and unpacking, proceed as follows:
Unloading:
Unloading must be carried out by qualified staff (forklift operator) using a forklift truck with a suitable load-
bearing capacity for the weight of the trolley, which is indicated on the packaging.
The trolley is packed on a single pallet and may contain other small items inside the trolley.
The following data is indicated on the packaging:
Destination
Order no.
Pallet no.
Gross weight
Sender
Contents
Unpacking:
Proceed as follows:
Carefully cut the nylon straps.
Remo e the cardboard box.
Cut the nylon straps holding the trolley to the wooden pallet.
Remo e the wooden slats blocking the castors.
Unlock the brakes on the front swi el castors.

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With the use of a ramp, carefully wheel the trolley from the pallet paying particular attention to the
refrigeration system underneath the trolley, (when applicable)
At least 2 people may be required to unload the trolley from the pallet. Ensure that protecti e clothing and
eyewear are worn and that the correct tools are used to carry out the abo e operation.
NB: The consignee, in compliance with the local laws and regulations, must dispose of packaging material.
Cleaning:
The trolley should be cleaned prior to being used. Follow the instructions that are gi en in the “Cleaning
Procedure” section. If the trolley is to be stored, it must be repacked and protected by the original packaging.
7. Trolley escription
Novaflex II front view Novaflex II side view
For identification purposes the section of the trolley where the control panel is located is referred to
as the front of the trolley. This then identifies all right and left-hand components of the trolley.
Key to figures
1 Control Panel 4 Lower Bumper 7 Door Latch
2 Power Plug 5 Swi el Castor with Brake 8 Hot Door
3 Push Handles 6 Cold Door 9 Fixed Castor
5
4
6
2
1
3
7
8
9

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8. Safe Mode
!
It is essential to ha e the trolley in a safe condition before any cleaning or maintenance takes place.
This is referred to in this manual as the SAFE MODE.
The trolley is in the SAFE MODE under the following conditions:
Fully isolated from any power source.
The cable, if supplied, is correctly secured in the holder.
The o en chamber is at ambient temperature, i.e. below 30 °C (86 °F).
Brakes are applied on the swi el castors.
O en and cold side fans are stopped.
9. Correct Use
The No aflex II has been designed for the following uses:
Regeneration of plated, chilled meals from +3°C to +75°C (+37°F to +162°F).(*)
Meal ser ice of hot and cold foods. (**)
Holding of cold plated meals prior to Regeneration.(***)
(*) ersions with double fridge, single fridge or without refrigeration
(**) ersions with double fridge or single fridge only
(***) ersion with double fridge and single fridge only. Single fridge can hold only on cold side while hot side is
only for rethermalization.
It is not recommended that the trolley be used for any other purpose than described abo e.
10. Working Environment
In order to guarantee the correct and safe functioning of your Burlodge trolley, it should be used in a clean, dry
en ironment the compressor is tropically rated at 43 degrees with temperatures the working ambient range is
between +10°C but the maximum ambient temperature should ne er exceed 30°C (86°F) ISO 15502 . Maximum
relati e humidity does not exceed alue of 65%.
Failure to comply will in alidate the warranty and may reduce the life span of certain components of your trolley
Your Burlodge trolley is designed for indoor use only and must be protected from external weather conditions at
all times.
11. Trolley isposal
It is the responsibility of the user to ensure that local laws and regulations are complied with when dismantling the
trolley and disposal of all packaging and freight materials.
!
Ensure that all door locking mechanisms are remo ed before to dispose the trolley.

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If your trolley is fitted with the Battery isplay System option remo e the battery and dispose of it correctly,
before dismantling the trolley.
!
Do not dispose of it into a fire as it may explode, Do not short circuit and neither tamper or damage it.