Moffat Burlodge Novaflex II Quick start guide

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OPERATIONAL
TECHNICAL MANUAL
NOVAFLEX II
Series

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1. Table of Contents
HEA ING PAGE
1. TABLE OF CONTENTS 2
2. INTRO UCTION 4
3. PRO UCT I ENTIFICATION 5
4. TROLLEY I ENTIFICATION 5
5. STAN AR S AN CERTIFICATION 6
6. PACKAGING , HAN LING, FORWAR ING AN TRANSPORT 7
7. TROLLEY ESCRIPTION 8
8. SAFE MO E 9
9. CORRECT USE 9
10. WORKING ENVIRONMENT 9
11. TROLLEY ISPOSAL 9
12. GENERAL SAFETY PRECAUTIONS 11
13. WARNING SIGN AGAINST ANGER OF SCAL ING 12
14. CONNECTING TO THE POWER SUPPLY 12
15. CONTROL PANEL 13
16. FUNCTION MENU “F” 15
17. PROGRAMMING 16
18. PROGRAMMING THE OVEN CYCLES AN AUTOMATIC STARTS ( STAN AR PROCE URE)
17
19. USER’S RECOGNITION (USE OF BCAR WISE CAR ) 21
20. PROGRAMMING THE OVEN CYLES AN AUTOMATIC STARTS (USE OF BCAR WISE CAR )
22
21. PROGRAMMING A NEW MACHINE AN FROM A RESET 23
22. ETECTABLE EXTERNAL FOO PROBE 24
23. WASTAGE 25
24. ATALOGGER (EVENT LOGGER) 26
25. DOWNLOA ING THE EVENTS LIST ON THE BCAR WISE+ CAR 26
26. OWNLOA ING THE TROLLEY SETUP ON THE BCAR WISE CAR 27
27. CHANGING THE EVENTS LIST LANGUAGE 27
28. MONITORING THE SIGNAL COMMUNICATION (BWISE OPTION) 28
29. SPECIAL FEATURES 29
30. SAFETY PARAMETERS 30
31. SAFETY FEATURES 30
32. TRAY LAYOUT 31
33. TRAY LOA ING 31
34. TRANSFERRING THE TRANSFLEX MO ULE WITH THE OLLY 32
35. TRANSFERRING TO THE NOVAFLEX II THE ISOFLEX 33
36. CONNECTION TO THE POWER SUPPLY 34
37. STARTING SEQUENCE 34
38. TRAY SERVICE 34
39. TRAY COLLECTION 34

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40.
FLOW CHART 35
41. AILY CLEANING PROCE URE 36
42. CLEANING SCHE ULE 37
43. POWER WASHING NOVAFLEX II 38
44. CLEANING BY HAN NOVAFLEX II 38
45. WASHING ETERGENT COMPATIBILITY 38
46. OLLYFLEX AN ISOFLEX POWER WASHING 38
47. TRANSFLEX IVI ERS 39
48. TOWING ATTACHEMENT 39
49. TOWING PROCE URE FOR THE NOVAFLEX II 39
50. TOWING PROCE URE FOR THE OLLYFLEX AN ISOFLEX 40
51. TOWING SAFETY 41
52. ERROR CO ES 41
53. FAULT FIN ING 43
54. REGULAR MAINTENANCE 44
55. REGULAR MAINTENANCE CONT. 45
56. MAINTENANCE 46
57. REGULAR MAINTENANCE TRANSFLEX, OLLYFLEX AN ISOFLEX 47
58. EVAPORATOR CLEANING 48
59. TECHNICAL ASSISTANCE AFTER SALES SERVICE 49
60. PREVENTIVE MAINTENANCE 49
61. WARRANTY AN SERVICE CALLS 50
62. SPARE PARTS 51
63. WARRANTY 52
64. IMENSIONS 53
65. INSTALLATION EUROPE 54
66. INSTALLATION CANA A / USA 55
67. INSTALLATION JAPAN 56
68. ELECTRICAL SPECIFICATION 57

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2. Introduction
In choosing the Burlodge No aflex II trolley you ha e the most ad anced, purpose designed unit of its kind
a ailable today. With careful use and regular maintenance your unit will gi e you many years of trouble free
ser ice.
This manual is an integral part of the safety of your trolley and a guide for all operators and maintenance staff. It
contains important information on the operation and maintenance of your Burlodge trolley.
Ensure all personnel read this manual carefully, are fully con ersant with its contents and recei e any additional
training that may be required to enable them to operate and maintain the trolley in a safe and correct manner.
Pay particular attention to the safety information included in the text.
Keep this manual in a safe place where it is accessible to all personnel at all times. This manual is a guide only
and will be supplemented by on-site training designed for your indi idual requirements.
It is important to note that the program settings in this manual are purely an example and will ary to the actual
settings for your trolley and site. When you recei e your trolley, it will be programmed to the standard default
factory settings but will be re-programmed to suit your specific conditions.
Please Note: Before installing or using your Burlodge trolley, it must be checked by a licensed electrician to ensure
that it will be connected to an appropriate power supply. The oltage and frequency must correspond with the
data plate. Refer to the instructions gi en in the “Installation” section.
It is important to use the trolley only in the way that is described in this manual. Burlodge will not be responsible
for any damage that may result through incorrect use or failure to follow the instructions in this manual.
This manual relates to all trolleys in the No aflex series.
The following abbre iations are used in this manual to identify each indi idual model and options:
Options
The following symbols are used in this manual to highlight important text:
Read carefully highlights text that is important to safety
Electrical Caution Required
!
Caution Required


 

 Correct action or procedure
 × Prohibited action or procedure

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3. Product Identification
MANUFACTURER BURLODGE Srl
ADDRESS Via CÁ BERTONCINA No 43
24068 Seriate (BG)
Tel. [phone]
Fax [phone]
TYPE OF DOCUMENT Operating and Maintenance Instructions
TYPE Regeneration/Hot Line Single Tray Trolley
MODEL No aflex II
SERIAL NUMBER
YEAR OF MANUFACTURE
4. Trolley Identification
A data plate as shown below is attached abo e the cold right hand door and contains all the data necessary for
the identification of the trolley.
Under no circumstances should this plate be remo ed, as this would in alidate the warranty. It would also no
longer be possible to identify the trolley for future technical assistance and correct spare parts.
Other markets Japan market
Nord America only

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5. Standards and Certification
EC irectives and Standards Applied
The No aflex II has been designed to the following standard
Low Voltage irectives
•2006/95/CE
EMC irectives
•2004/108/CE
Safety standards
•EN60335-1:2002, EN 60335-1/A1:2004, EN 60335-1/A11:2004, EN 60335-1/A2:2006,
•EN60335-1/A12:2006, EN 60335-1/A1/EC :2007, EN 60335-1/A13:2008, EN 60335-1/A14:2010
•EN60335-2-89:2002, EN60335-2-89/A1:2005-04, EN60335-2-89/A11:2004-07
•EN60335-2-89/A2:2007-03
•EN60335-2-42:2003, EN60335-2-42/A1 :2008
•EN60335-2-49: 2009
EMC standards
•EN55014-1:2006, EN55014-2:1997, EN55014-2 Ec:1997, EN55014-2/A1:2001
•EN55014-2/IS1:2007, EN55014-2/A2:2008
•EN 61000-3-2:2006, EN61000-3-3:2008
•EN 62233 :2008
Accessories directives and standards
Low voltage directive
•2006/95/CE
EMC directive
•2004/108/CE
R&TTE directive
•1999/05/CE
Accessories Safety Standard
•EN60950-1 :2006, EN60950-1/A11 :2009-03
Accessories EMC Standard
•EN55022:2006-09, EN55022/A1:2007-10, EN55024/A1:2001-10,
•EN301 489-1 V1.8.1, EN301 489-17 V1.3.2
•
Essential requirements under article 3.2 of the R&TTE irective (Spectrum effective use)
•EN300 328 V1.7.1
USA & Canada:
FCC Standard
• Title 47 , Part 15 (47 CFR 15) *
Safety Standards
• ANSI/ UL 471 ISSUE Ed : 10 Date: Nov 24 2010**
• ANSI/ UL 197 ISSUE Ed : 10 Date: Mar 17 2010**
• CAN/CSA C22.2 No. 109 ISSUE : 1981/06/01 (R2009)**

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• CAN/CSA C22.2 No. 120 ISSUE : 1991/01/01 (R2008) **
Sanitation Standards
•NSF/ANSI 592002e ***
•NSF/ANSI 169-2009 ***
•NSF/ANSI 4-2009 ***
•NSF/ANSI 7-2009 ***
** * ***
6. Packaging , Handling, Forwarding and Transport
When recei ed, all shipments must be inspected for any damage to the pallets or packaging. Any damage found
or any discrepancy in the number of items deli ered must be noted on the carrier’s consignment note. This
document shows the number of pallets and packages deli ered while an itemised description of the goods is listed
on the Burlodge packing slip attached to the consignment note. This documentation may ary.
If the packaging is not remo ed while the carrier is present, the terms “Unopened” or “Contents Unexamined” or
similar should be noted on the consignment note. The goods must be thoroughly checked for any physical signs
of damage and any damage found must be reported to Burlodge by fax or telephone within 2 days from date of
deli ery. A written confirmation must follow within 5 working days together with a photocopy of the
accompanying document on which the Model and Serial number of the damaged trolley/goods must be indicated.
Unloading and handling in the Shipping/Recei ing warehouse is the responsibility of the client. Burlodge is not
responsible for any damage that may occur within this area. For unloading and unpacking, proceed as follows:
Unloading:
Unloading must be carried out by qualified staff (forklift operator) using a forklift truck with a suitable load-
bearing capacity for the weight of the trolley, which is indicated on the packaging.
The trolley is packed on a single pallet and may contain other small items inside the trolley.
The following data is indicated on the packaging:
Destination
Order no.
Pallet no.
Gross weight
Sender
Contents
Unpacking:
Proceed as follows:
Carefully cut the nylon straps.
Remo e the cardboard box.
Cut the nylon straps holding the trolley to the wooden pallet.
Remo e the wooden slats blocking the castors.
Unlock the brakes on the front swi el castors.

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With the use of a ramp, carefully wheel the trolley from the pallet paying particular attention to the
refrigeration system underneath the trolley, (when applicable)
At least 2 people may be required to unload the trolley from the pallet. Ensure that protecti e clothing and
eyewear are worn and that the correct tools are used to carry out the abo e operation.
NB: The consignee, in compliance with the local laws and regulations, must dispose of packaging material.
Cleaning:
The trolley should be cleaned prior to being used. Follow the instructions that are gi en in the “Cleaning
Procedure” section. If the trolley is to be stored, it must be repacked and protected by the original packaging.
7. Trolley escription
Novaflex II front view Novaflex II side view
For identification purposes the section of the trolley where the control panel is located is referred to
as the front of the trolley. This then identifies all right and left-hand components of the trolley.
Key to figures
1 Control Panel 4 Lower Bumper 7 Door Latch
2 Power Plug 5 Swi el Castor with Brake 8 Hot Door
3 Push Handles 6 Cold Door 9 Fixed Castor
5
4
6
2
1
3
7
8
9

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8. Safe Mode
!
It is essential to ha e the trolley in a safe condition before any cleaning or maintenance takes place.
This is referred to in this manual as the SAFE MODE.
The trolley is in the SAFE MODE under the following conditions:
Fully isolated from any power source.
The cable, if supplied, is correctly secured in the holder.
The o en chamber is at ambient temperature, i.e. below 30 °C (86 °F).
Brakes are applied on the swi el castors.
O en and cold side fans are stopped.
9. Correct Use
The No aflex II has been designed for the following uses:
Regeneration of plated, chilled meals from +3°C to +75°C (+37°F to +162°F).(*)
Meal ser ice of hot and cold foods. (**)
Holding of cold plated meals prior to Regeneration.(***)
(*) ersions with double fridge, single fridge or without refrigeration
(**) ersions with double fridge or single fridge only
(***) ersion with double fridge and single fridge only. Single fridge can hold only on cold side while hot side is
only for rethermalization.
It is not recommended that the trolley be used for any other purpose than described abo e.
10. Working Environment
In order to guarantee the correct and safe functioning of your Burlodge trolley, it should be used in a clean, dry
en ironment the compressor is tropically rated at 43 degrees with temperatures the working ambient range is
between +10°C but the maximum ambient temperature should ne er exceed 30°C (86°F) ISO 15502 . Maximum
relati e humidity does not exceed alue of 65%.
Failure to comply will in alidate the warranty and may reduce the life span of certain components of your trolley
Your Burlodge trolley is designed for indoor use only and must be protected from external weather conditions at
all times.
11. Trolley isposal
It is the responsibility of the user to ensure that local laws and regulations are complied with when dismantling the
trolley and disposal of all packaging and freight materials.
!
Ensure that all door locking mechanisms are remo ed before to dispose the trolley.

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If your trolley is fitted with the Battery isplay System option remo e the battery and dispose of it correctly,
before dismantling the trolley.
!
Do not dispose of it into a fire as it may explode, Do not short circuit and neither tamper or damage it.

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12. General Safety Precautions
WARNING - The trolley must be properly connected to earth through the power supply cable.
Always disconnect the trolley from the power supply before attempting to mo e it.
Always hold the plug and not the cable when connecting and disconnecting the trolley.
Always clean the optional food probe with a sterile alcohol wipe before and after e ery use, remo e the probe and
store it in a secure place.
!
Before starting any cleaning always disconnect the trolley from the power source and wait at least one minute to
allow the fans to stop rotating. Refer to the “Safe Mode” section.
Secure the trolley by using the brakes on the two swi el castors to pre ent the trolley from rolling away. A oid
mo ing the trolley o er une en door thresholds, steps and irregular flooring to ensure that both the castors and
the refrigeration system are not subjected to mechanical damage.

Ne er pull on the power cable to withdraw the plug.
Do not attempt to use the trolley if the power cable is damaged, worn or frayed. Call our Ser ice Department or
your Authorized Ser ice Agent to replace the cable immediately.
Do not let the power cable rest on or touch hot surfaces or hang o er sharp edges.
Ne er open the doors fully at the end of the cycle open the doors slowly to allow excess heat to escape.
After regeneration cycle take care in touching items in the hot side: risk of burns
Ne er place the trolley close to any sources of heat i.e. gas ranges, dishwasher’s etc.
Ne er use sharp instruments on the control panel facia - always use your fingers.
WARNING. It is dangerous for anyone other than a fully trained authorized ser ice agent or other fully trained
personnel to perform a ser ice repair.
All transport routes should be checked for any obstructions that may damage the trolley or
cause a hazard to operating personnel.

This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless they
have been given supervision or instruction concerning use of the appliance by a person
responsible for their safety.

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13. Warning sign against danger of scalding
Warning: To avoid scalding, do no not use loaded containers with
liquids or cooking goods which becomes fluid by heating in higher
levels than those which can be easily observed
A label with the right marking ( as shown here at right side ) is added
on ABS top at about height of 160 cm abo e the floor and o er each
trolley door
14. Connecting to the Power Supply
Connecting
Proceed as follows:
Ensure that the power supply is switched off before introducing the plug to the socket.
Allow adequate space around the trolley so that it is safe and accessible
Apply the brakes on the swi el castors.
Ensure that the power cord is clear of any hazards and not being stretched.
Hold the plug firmly in your hand.
The blue display will light

isconnecting
Proceed as follows:
Ensure that the brakes on the swi el castors are still applied.
Hold the plug firmly, and withdraw it from the socket.
Place the plug in the holder on the front of the trolley.
The abo e are gi en as general guidelines, but may ary depending on the type of plug and socket used.
Therefore, it is essential that you follow the instructions gi en by the manufacturer of the specific type and model
of plug and socket used.
!
Always check the power cord before e ery use.
Always hold the plug body and not the power cable to withdraw the plug.
Always store the plug in the plug holder.

Ne er use the trolley if there are any signs of damage or fraying to the power cord.
Ne er use wet hands and ensure that both the plug and wall sockets are dry.
Ne er disconnect the trolley during a retherm cycle. ALWAYS stop the cycle and turn the trolley off before
disconnecting from the power supply.

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15. Control Panel
Touch pads Controls And isplays
The Novaflex II has the control panel shown in the following Figure
Control Panel
1. Power On/Power Off touch pad.
2. Function pad *.
3. Display: it shows the two temperatures hot and cold side together
4. String (I-> 3 @ 19:00) indicating the next automatic start. In this example,
o en cycle 3 will start at 19:00
In case no automatic start is programmed the display would remain blank.
5. Start/Stop touch pads for cycle 1, 2 and 3
6. Window for BCardWise smartcard insertion
1
2
5
6
3
4

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isplay when trolley is in “Off” status
Trolley connected to main supply but not operative
isplay outside an oven cycle:
Left side indicates the o en chamber temperature
Right side indicates the fridge chamber temperature
isplay during the oven cycle:
Left side: indicates the remaining time up to the cycle end
Center side: indicates the hot and cold temperatures
Right side: indicates the o en cycle actually running (1,2 or 3).

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16. Function menu “F”
*The Function Pad enables you to view different functions of the program.
Press once: The temperature of the external food probe is displayed for two minutes after the last operation.
If the probe is not connected they are three dashes in display 2 and the display will re ert to normal mode
after 2 seconds. The start time of next o en cycle along is at the bottom of the display
If this has not been programmed only the probe temperature will appear
PROBE NOT INSERTED PROBE INSERTED
Press twice: The Wastage menu appears
Press three times: The actual time is displayed along with the display.

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17. Programming
Special Touch Pad Functions and isplays in Programming Mode.
When in programming mode the touch pads on the control panel take on different functions compared to normal
use.
Cycle 1 touch pad reduces the set alue of the parameter.
Cycle 2 touch pad increases the set alue of the parameter.
Cycle 3 touch pad confirms the set alue of the parameter and ad ances to the next parameter.
Access to Programming Mode
Apply the brakes on the castors.
Connect the trolley to the power supply. The blue display will illuminate.
If “OFF” appears proceed to the next step otherwise press the “On” key to put the trolley in Stand by
Simultaneously firmly press cycle 1 and cycles 3 touch pads, press the “On” touch pad and the following display
will appear:
Display will show firmware re ision and trolley serial number.
Press now cycle 2 for set up, o en cycle programming and auto start timer programming.
Grouping of Parameter Settings
In order to facilitate the entry of the parameters that can be set, they ha e been di ided into different groups,
appearing on the display subdi ided in “frames”, as shown below:
Group “0” = settings for technical functions, frames 1 and 2
Group “1” = settings for the regeneration Cycle 1, frame 3
Group “2” = settings for the regeneration Cycle 2, frame 4
Group “3” = settings for the regeneration Cycle 3, frame 5
Group “CL” = settings for the automatic start, actual time and date, daylight sa ings, frames 6,7,8a & 8b.

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18. Programming the Oven Cycles and automatic starts ( standard procedure)
Simultaneously firmly press cycle 1 and cycles 3 touch pads, and press the “ON” touch pad:
the word “Program”, together with two icons appears on window.
Release cycle 1 and 3 and immediately (within 2 seconds) press cycle 2 touch pad: the first program frame will
appear.
If any errors ha e been made in the abo e procedure, the panel will re ert to its normal operating mode.
Repeat the abo e procedure until the correct frame will appear.
The first parameter under modification will flash.
By pressing the keypad “3” is possible to mo e to the following parameter.
By pressing the keypads 1 and 2 is possible to mo e the alue up and down; once reached the requested alue
press 3 to confirm and to mo e to the next parameter.
After “SC1” setting the display goes to a second screen
Repeat the abo e procedure until all the parameters intended to be modified ha e been set to the required alue.
After “C/F” parameter the display goes automatically to Group 3 frame 3,4,5 ( refer to next paragraph)
Note : When keypad 3 is pressed the alue just modified is memorized inside the cpu memory.
Press the “On/Off” key to exit from programming mode.
The following tables summarises both the range of alues that can be modified and the pre-set default alues of
firmware N2 . The settings will remain in the memory e en if the trolley is disconnected from the mains network.
Please note that the default settings may ary depending on the issue date of the Firmware.

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 Frames 1 and 2 parameters are as per following table
Frame 1
Frame 2
FUNCTIONS Symbol / Icon VALUES
or position Default Indi idual Allowable
on display Settings Settings range
User must keep Function pad “F” pressed Together with Cycle 3 pad while in the 0 parameters
System Settings
Parameters appearing in Frame number 1
°C °F
Fridge Temperature. 03 38 000 ⇔ 025 (off)
O en Cold Temperature. * 03 38 000 ⇔ 025 (off)
Refrigeration Hysteresis
∆
02 02 002 ⇔ 005
Security 1** SC1 10 50 (T fridge + 1) ⇔ 44 - OFF
Parameters appearing in Frame number 2
Security 2*** SC2 15 59 (Security 1 + 1) ⇔ 45 – OFF
Boosting Cycle**** 00 OFF ⇔ 5’
Touch Pad Lock (smartcard)
█─╨
00 000 (off) ⇔ 001 (on)
Temp. (°C or°F)
°C/°F 00 000 (°C) ⇔ 001 (°F)
* If set to the off position, the refrigeration in the o en section is automatically switched off.
** If security 1 is set to the off position, security 2 is automatically switched off.
** The minimum setting of security 1 is the fridge set temperature plus one step.
*** The minimum setting of security 2 is the set temperature of security 1 plus one step.
**** Boosting cycle can be deacti ated (display indicates OFF) or set to 5 minutes (display indicates 5’ )

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Group 3,4,5 ; Frames 3, 4 and 5 will look as shown below:
FUNCTIONS Symbol / Icon VALUES
or position Default Indi idual Allowable
on display Settings Settings range
Display °C °F
Release Refrigeration pad Press Cycle 3 Each Time to Continue
O en Cycle Settings
Parameters appearing in Frame number 3 ( “1” in the central window)
Cycle 1 O en Set Temp.
top left 135 275 060 ⇔ 140
Total Cycle Time bottom left 038 003 ⇔ 060 Minutes
Ventilation Temp. top right 110 230 59 ⇔ O en set temp.-1° C
Ventilation Time bottom right 005 2 min ⇔ cycle time – 1 min
Parameters appearing in Frame number 4 ( “2” in the central window)
Cycle 2
O en Set Temp. top left 135 275 060 ⇔ 140
Total Cycle Time bottom left 045 003 ⇔ 060 Minutes
Ventilation Temp. top right 110 230 59 ⇔ O en set temp.-1° C
Ventilation Time bottom right 010 2 min ⇔ cycle time – 1 min
Parameters appearing in Frame number 5 ( “3” in the central window)
Cycle 3 O en Set Temp.
top left 135 275 060 ⇔ 140
Total Cycle Time bottom left 045 003 ⇔ 060 Minutes
Ventilation Temp. top right 110 230 59 ⇔ O en set temp.-1° C
Ventilation Time bottom right 010 2 min ⇔ cycle time – 1 min
**** Maximum entilation time is the total o en cycle time less one minute.

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 Groups 6, Frame 6 appears as shown below:
Within the frame 6 is possible to program three automatic starts by day, intended as cycle number and time.
The first row contains the numbers from 1 to 7, that correspond to the days of the week.
The other 3 rows, di ided in two columns, permit to select automatic start for breakfast, lunch and dinner.
Parameters appearing in Frame number 6
Weekday Settings
When these parameters are under modification numbers 1,2,3,4 and 5 will flash
1
st
Meal Cycle number OFF OFF ⇔ 03
Of the day Time 07:30 02:00 ⇔ 23:59
2
nd
Meal Cycle number OFF OFF ⇔ 03
Of the day Time 12:00 02:00 ⇔ 23:59
3
rd
Meal Cycle number OFF OFF ⇔ 03
Of the day Time 17:30 02:00 ⇔ 23:59
Weekend Settings
When these parameters are under modification numbers 6 and 7 will flash
1
st
Meal Cycle number OFF OFF ⇔ 03
Of the day Time 07:30 02:00 ⇔ 23:59
2
nd
Meal Cycle number OFF OFF ⇔ 03
Of the day Time 12:00 02:00 ⇔ 23:59
3
rd
Meal Cycle number OFF OFF ⇔ 03
Of the day Time 17:30 02:00 ⇔ 23:59
Groups 7, Frame 7 will look as shown below:
The next frame permit to program the actual time and date
Frame 7 : actual date and time
ate/Time
Year
05
Month
10
Day
18
Day of the week***
02
Hour
00
Minutes
00