morse PailPro Series User manual

MORSE MFG. CO., INC. • 727 West Manlius Street • P.O. Box 518 • East Syracuse, NY 13057-0518
Phone: [phone] • Fax: [phone] • Email: [email protected] • Website: www.morsedrum.com
COPYRIGHT 2007 MORSE MFG. CO., INC. Form PL 83 (1105 - 0311) (Updated 10-2007) Page 1
Contents
Page
Receiving Procedures. . . . . . . . . . . . . . . . . 1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information. . . . . . . . . . . . . . . . . . . . . 2
Machine Description. . . . . . . . . . . . . . . . . . . . . 3
Options and Accessories. . . . . . . . . . . . . . . . . 3
Assembly Instructions. . . . . . . . . . . . . 4 - 5
Operating Instructions. . . . . . . . . . . . . . . . . . . 6
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 6
Parts List and Diagrams. . . . . . . . . . . . . . 7 - 9
Safety Information
While Morse Manufacturing Co. drum handling equipment is engi-
neered for safety and efciency, a high degree of responsibility must
be placed upon the machine operator to follow safe practices, based
primarily on common sense, upon which true safety depends.
Failure to follow the safety precautions in this manual can result in
personal injury or property damage. Observe the same precautions
as with similar machinery where carelessness in operating or mainte-
nance is hazardous to personnel. Carefully read the safety precautions
throughout this manual.
Receiving Procedures
Every Morse drum handler is inspected prior to shipping. However,
damage may be incurred during transit.
• Check for visible damage. If you choose to accept damaged freight,
always sign noting the damage on the BILL OF LADING.
• Document the damage and have the truck driver sign. We recommend
keeping a digital camera at your receiving dock for this purpose.
• Open packages expeditiously to check the condition of the goods.
There is only a 24 hour window to notify the carrier of any concealed
damage.
• IMMEDIATELY REPORT ALL DAMAGE TO THE SHIPPING COM-
PANY! Then you may contact Morse for assistance with your freight
claim.
• Morse Manufacturing will not be held responsible for any damaged
freight that is not signed for as damaged.
Delivery to non-business addresses without a loading dock result in
additional freight charges. Residential delivery fees, inside delivery
fees, re-delivery charges, and lift gate services will be added by the
truck line, and are non-negotiable.
Limited 2 Year Warranty
Morse drum handling equipment is guaranteed against defects in
workmanship or materials for TWO YEARS when used properly within
its rated capacity. Warranty does not cover wear from normal use or
damage from accident or abuse. Motors and other purchased parts
carry the warranties of their manufacturers.
For warranty claims, contact your Morse Dealer to obtain a return au-
thorization number, and for return freight advice. Return freight must
be prepaid.
In all instances, liability is limited to the purchase price paid or to
repairing or replacing the product. Customer assumes liability for any
modications, unauthorized repairs or parts substitution.
Operator’s Manual
for Morse 5-Gallon Pail Handler
Model 83
Serial Number 1105 to 0311 (MMYY)
The Specialist In Drum Handling Equipment
MODEL 83
Pail Handler

COPYRIGHT 2007 MORSE MFG. CO., INC. Form PL 83 (1105 - 0311) (Updated 10-2007) Page 2
The Specialist In Drum Handling Equipment
MODEL 83
Pail Handler
Safety Information (continued)
DANGER - Indicates a situation which, if not avoided, will result in se-
rious injury or death. This signal word is limited to the most extreme
situations.
WARNING - Indicates a situation which, if not avoided, could result in
serious injury or death.
CAUTION - Indicates a situation which, if not avoided, can result in dam-
age to the machine.
DANGER - Stay Clear of Power Lines
KEEP WELL CLEAR OF POWER LINES. Never approach a power line. Current in a high voltage line may
arc some distance from the wire to the steel framed, grounded machine.
WARNING
The PailPROTM Pail Handler is designed to handle one can or pail of the types listed at the top of page 3,
under Machine Description. DO NOT attempt to handle any other type of drum or object. DO NOT exceed
the weight capacity of 150 Lb.
WARNING - Level Floors Only
For operation only on clean, level oors of suitable bearing capacity. Do not use on sloped surfaces, ramps,
irregular or debris strewn oors.
WARNING - Do Not Modify the Unit
Under no circumstances should any modications be made to the Morse machinery without factory authori-
zation. Any modications may void the warranty. This machine was designed to perform a specic job and
alterations may result in injury to operator or machine.
WARNING - No Loose Fitting Clothing
Wear close-tting clothing and safety equipment appropriate to the job. Loose tting clothing may become
caught on the machinery and cause severe personal injury.
WARNING - Stay Clear of Raised Pail
NEVER allow anyone to be below any part of a raised pail handler or pail. Remain behind the push handle
while handling a pail.
WARNING – Do NOT Disengage the clamp screw knob while pail is off the Ground
When the pail is in the upright position, lower to the oor before releasing the clamp screw knob.
CAUTION – Do Not Transport with Can or Pail Raised
ALWAYS LOWER THE PAIL HOLDER TO LOWEST POSITION BEFORE TRANSPORTING. The unit can
become unstable when transporting with a raised load.
CAUTION - Wear Safety Shoes
Wear safety shoes with non-slip soles and hard toe protection.

COPYRIGHT 2007 MORSE MFG. CO., INC. Form PL 83 (1105 - 0311) (Updated 10-2007) Page 3
The Specialist In Drum Handling Equipment
MODEL 83
Pail Handler
Operator’s Manual for Morse 5-Gallon Pail Handler Model 83
Serial Number 1105 to 0311 (MMYY)
Machine Description
The PailPRO Pail Handler is designed to handle one pail with 11” to 12” diameter. DO NOT attempt to handle any other type
of container or object. DO NOT exceed the weight capacity of 150 Lb. (75 Lb. maximum weight if counterweight option is
used.)
Options and Accessories
Counterweight Kit
Part # 3930-P
The optional counter weight kit (Part # 3930-P)
allows the Model 83 to be congured as an
extended reach dispensing unit. Easily con-
verted, this option provides over one foot of
reach beyond the front casters. The capacity
is reduced to 75 Lb. (34 kg) with the optional
counterweight kit.
Model 83 shown with optional counterweight
kit in place. The base is reversed to allow
pouring beyond the front wheels.
Hand Crank
Part # 5U-P
Order a Hand Crank to turn the pail in place
of the hand wheel.
The hand crank is shown here with the MOR-
Stop Tilt-Brake which is standard on model
83 Pail Handler.

Figure B
COPYRIGHT 2007 MORSE MFG. CO., INC. Form PL 83 (1105 - 0311) (Updated 10-2007) Page 4
Operator’s Manual for Morse 5-Gallon Pail Handler Model 83
Serial Number 1105 to 0311 (MMYY)
The Specialist In Drum Handling Equipment
MODEL 83
Pail Handler
Assembly Instructions
1. Carefully remove the contents of shipping carton.
2. Place the Base Weldment (item 17 in Figure A) on the oor.
A. Note: To assemble unit with optional counterweight, go to the instruc-
tions for the counterweight at this point. Place the mast weldment
(item 11) onto the base as shown in Figure A. Align the mast rod tubes
over the holes in the caster mount plates.
B. Locate the oor lock crank weldment (item 25). Feed the crank handle
up through the guide on the mast until the two holes in the oor lock
angle line up with the two holes in the base tube. Bolt in place using
the two 3/8-16 x 3” bolts (item 10). Do not install nuts at this point.
C. Align the two holes at the bottom of the mast channel with the two
bolts installed in step B above. Secure the assembly with lock nuts
(item 2). The oor lock crank should turn freely after the nuts are tight-
ened.
D. Slide the swivel casters (item 16) stem into the caster plate hole and
up through the mast rod tubes on each side. Secure with 3/8-16 nuts
(item 2).
3. Locate the carriage assembly (item 12 in Figure B). Slide the rollers on
the carriage assembly into the into the top opening of the mast. Lower
to the oor.
Figure A

COPYRIGHT 2007 MORSE MFG. CO., INC. Form PL 83 (1105 - 0311) (Updated 10-2007) Page 5
Operator’s Manual for Morse 5-Gallon Pail Handler Model 83
Serial Number 1105 to 0311 (MMYY)
The Specialist In Drum Handling Equipment
MODEL 83
Pail Handler
4. Locate the cable (item 5 in Figure C) on the winch and pull it
out until the cable can wrap over the top pulley and reach
down to the carriage assembly as shown in Figure C.
A. While holding the cable end in trolley tube on the car-
riage weldment and centered on the bolt hole, insert
one
3/8-16 x 3-1/2 bolt (item 13) and secure with 3/8 lock nut
(item 2).
B. Ensure that the cable travels over the two pulleys cor-
rectly and that the cable end is securely fastened to the
carriage assembly.
Figure C
5. The crank handle from the winch has been removed for ship-
ping. Install the hand crank by removing the bolt, washer,
spacer and spring from the winch and threading the crank
onto the threaded brake shaft. Reinstall the above hardware
to secure the crank in place.
6. The winch cover (item 1 in Figure D) is held in place using four
nylon lock nuts (item 27).
Figure D

Operator’s Manual for Morse 5-Gallon Pail Handler Model 83
Serial Number 1105 to 0311 (MMYY)
Operating Instructions
1. Push the Pail Handler to the pail.
2. Using the cable winch, crank the handle to position the pail holder assembly
with the back band at the middle of the pail. (see Figure 1). If the pail has a
pivoting wire handle, swing it to lay on the front side to clear the back band.
With the front band hinge plate and clamp screw knob swung open, push the
unit forward until the back band rests rmly against the pail. Engage the screw
down oor lock.
3. Attaching the pail: First, swing pivoting wire handle to lay on the back band
side of the saddle. Next, close the front band hinge plate tightly against the pail
(see Figure 2). Swing the clamp screw knob and engage the threaded rod into
the slot on the front band hinge plate as shown in Figure 2. Tighten the clamp
screw knob to secure the pail into the saddle.
4. Crank the cable winch to lift pail clear of oor. Disengage oor lock. Roll to
dispensing location.
5. Crank cable winch to raise pail to desired pouring height. Engage the screw-
down oor lock. Tilt the pail forward until desired pouring angle. The pail will
remain in this position.
6. When dispensing is complete, tilt pail back to upright position. Disengage the
oor lock and lower the pail to transporting height; about 6” off the oor.
7. Push the unit to the pail storage area and lower to the oor. Engage the oor
lock.
Loosen the clamp screw knob until it can be released from the slot in the front band hinge plate. Roll Pail Handler away
from pail.
Maintenance
Periodic inspection for the general condition of structural and
mechanical components is imperative for safe and efcient
operation.
Periodically inspect all moving parts, framework, and contact
areas for signs of wear, fatigue, or loosening. Tighten, adjust,
or replace parts as necessary to prevent failure and maintain
proper function.
Periodically lubricate vertical track rollers, casters, wheels,
saddle shafts, and cable pulleys and/or shafts.
COPYRIGHT 2007 MORSE MFG. CO., INC. Form PL 83 (1105 - 0311) (Updated 10-2007) Page 6
The Specialist In Drum Handling Equipment
MODEL 83
Pail Handler
Figure 2
Figure 1

Parts List for Morse 5-Gallon Pail Handler Model 83
Serial Number 1105 to 0311 (MMYY)
The Specialist In Drum Handling Equipment
MODEL 83
Pail Handler
COPYRIGHT 2007 MORSE MFG. CO., INC. Form PL 83 (1105 - 0311) (Updated 10-2007) Page 7
ITEM # QTY. PART # DESCRIPTION
1 2 3829-P GUARD WELD, 83
2 9 1169-P NUT, 3/8-16 REV HEX LOCK
3 5 1166-P WASHER, 3/8 USS 1” OD
4 1 3797-P WINCH, 83
5 1 4365-P WIRE CABLE CPT, 1/8”, 83
6 4 1035-P COLLAR, 1/2”
8 2 3803-P SHAFT, PULLEY, 83
9 1 3798-P TOP SHEAVE, 3” POLY, 83 PP
10 1 3911-P MID SHEAVE, 1-1/2 STEEL, 83
11 1 4355-P MAST WELD, 83
12 1 4329-P CARRIAGE ASM, 83
13 5 1315-P HHCS, 3/8-16 X 2-3/4 GR2
14 2 3921-P NUT, ACORN, 3/8-16
15 2 3885-P WHEEL, 4 X 1-1/2, 83
16 2 3789-P CASTER, STEM, 3” SWIVEL, 83
17 1 3790-P BASE WELD, 83
18 4 35-P 5/16 - 18 X 1 HHCS GR 2
19 2 136-P HANDLE GRIP, 7/8” X 4-3/4”
20 1 4381-P HHCS, 3/8-16 X 3-1/2 GR5
21 1 4358-P HANDLE WELD, 83
22 1 8353-P PAD FLOOR LOCK DRILLED, 83
23 1 3775W-P ANGLE, FLOOR LOCK WELD, 83
25 1 8351W-P CRANK WELD, FLOOR LOCK, 83
26 1 1675-P ROLL PIN, 1/8 X 7/8
27 4 3920-P NUT, LOCK, 5/16-18 NYLON
28 4 4068-P ROLLER, GORBEL, 83
29 4 4071-P SNAP RING, .669 ID, 83
30 2 149-P NUT, FIN, 3/8-16 HEX
ITEM # QTY. PART # DESCRIPTION
31 2 1474-P WASHER, 3/8 SPLIT LOCK
32 3 1572-P HHCS, 3/8-16 X 1 GR2
33 2 1641-P HHCS, 1/4-20 X 1 GR2
34 1 4163B-P COVER, GEARS, INSIDE BACK 83
35 1 4163C-P COVER, GEARS, INSIDE FRONT 83
36 1 3794-P BACK BAND WELD, 83
37 4 1297-P NUT, LOCK, 1/4-20 REV HEX
38 1 4161-P PLATE, IDLER, BOLT ON, 83
39 2 64-P ROLL PIN, 3/16 X 1-1/4
40 1 55-P WASHER, 3/4 SAE FL 1-1/2 OD
41 2 3804-P SHCS, 1/4-20 X 3-1/4
43 1 3714W-P KNOB WELD, CLAMP SCREW 83, 7-X
44 1 3795-P FRONT BAND WELD, 83
45 1 4221-P CLAMP SCREW WELD, 83
46 1 3796-P SADDLE ASM, 83
47 1 4163A-P COVER, GEARS, OUTSIDE, 83
48 4 193-P SCREW, TEK, 12-14 X 3/4, 3 PT
49 1 2537-P CHAIN, ROLLER, #35 72 PITCH
50 1 7-P BEARING, 3/4” ID X 1-1/2”
51 1 15-P COLLAR, 3/4” ID
52 1 4385-P HANDWHEEL, 10” 3/4” BORE, 83
53 1 3901-P MORStop TILT BRAKE
54 1 19-P BEARING, 3/4” ID X 2-1/2”
55 1 4082-P CARRIAGE WELD, BOLT ON, 83
56 1 735-P KEY, WOODRUFF, SIZE 9, ASA606
57 1 11-P SPROCKET, #35 12T, 3/4” BORE
58 1 4083-P TROLLEY WELD, 83
* Recommended spare parts

Parts Diagram for Morse 5-Gallon Pail Handler Model 83
Serial Number 1105 to 0311 (MMYY)
Base Assembly
COPYRIGHT 2007 MORSE MFG. CO., INC. Form PL 83 (1105 - 0311) (Updated 10-2007) Page 8
The Specialist In Drum Handling Equipment
MODEL 83
Pail Handler

COPYRIGHT 2007 MORSE MFG. CO., INC. Form PL 83 (1105 - 0311) (Updated 10-2007) Page 9
The Specialist In Drum Handling Equipment
MODEL 83
Pail Handler
Parts Diagram for Morse 5-Gallon Pail Handler Model 83
Serial Number 1105 to 0311 (MMYY)
Carriage Assembly - Part # 4329-P