morse PailPro 83 User manual

Copyright 2020 - Morse Mfg. Co., Inc. Form PL83 (0819-____) (Updated 3 Jun, 2020) 1
The Specialist In Drum Handling Equipment
Model 83
Pail Handler
[email protected] 103 Kuhn Rd.
Syracuse, NY, 13208 U.S.A.
morsedrum.com [phone]
CONTENTS
Page
Receiving Procedures. . . . . . . . . . . . . . . . . . . . 1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information. . . . . . . . . . . . . . . . . . . . . 2
Machine Description. . . . . . . . . . . . . . . . . . . 3
Options and Accessories. . . . . . . . . . . . . . . . 3
Assembly Instructions. . . . . . . . . . . . . . . . . 4 - 5
Operating Instructions. . . . . . . . . . . . . . . . . . . 6
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . 6
Parts Lists and Diagrams. . . . . . . . . . . . . . . . . . 7 - 8
Operator’s Manual
for Morse Pail PRO
TM
5-Gallon Pail Handler
Model 83
Serial Number 0819 to ____ (MMYY)
Receiving Procedures
Every Morse drum handler is inspected prior to shipping. However,
damage may be incurred during transit.
Check for visible damage. If you choose to accept damaged•
freight, always sign noting the damage on the Bill of
Lading.
Document the damage and have the truck driver sign. We•
recommend keeping a digital camera at your receiving dock
for this purpose.
Open packages expeditiously to check the condition of the•
goods. There is only a 24 hour window to notify the carrier
of any concealed damage.
Immediately• report all damage to the shipping company!
Then you may contact Morse for assistance with your
freight claim.
Morse Manufacturing will not be held responsible for any•
damaged freight that is not signed for as damaged.
Limited 2 Year Warranty
Morse drum handling equipment is guaranteed against defects in
workmanship or materials for two years when used properly within
its rated capacity. Warranty does not cover wear from normal use
or damage from accident or abuse. Motors and other purchased
parts carry the warranties of their manufacturers.
For warranty claims, contact your Morse Dealer to obtain a
return authorization number, and for return freight advice. Return
freight must be prepaid.
In all instances, liability is limited to the purchase price paid or to
repairing or replacing the product. Customer assumes liability for
anymodications,unauthorizedrepairsorpartssubstitution.
Safety Information
While Morse Manufacturing Co. drum handling equipment is
engineeredforsafetyande󰀩ciency,ahighdegreeofresponsibility
must be placed upon the machine operator to follow safe practices,
based primarily on common sense, upon which true safety
depends.
Failure to follow the safety precautions in this manual can result in
personal injury or property damage. Observe the same precautions
as with similar machinery where carelessness in operating or
maintenance is hazardous to personnel. Carefully read the safety
precautions below and throughout this manual.
Review the Material Safety Data Sheet(s) for the material(s) in
the drum(s) and take all necessary precautions. Safety shoes,
work gloves, hard hat and other personal protective devices are
recommended.
Prior to initial use, inspect all moving parts and test rotation of
chain wheel and saddle assembly. Inspect saddle assembly
for proper operation. Perform necessary load test, inspections,
operator training, etc.

The Specialist In Drum Handling Equipment
Model 83
Pail Handler
Operator’s Manual for Morse Model 83
Serial Number 0819 to ____ (MMYY)
morsedrum.com
Copyright 2020 - Morse Mfg. Co., Inc. Form PL83 (0819-____) (Updated 3 Jun, 2020) 2
Safety Information (continued)
DANGER - Indicates a situation which, if not avoided, will result in serious injury or death.
This signal word is limited to the most extreme situations.
WARNING - Indicates a situation which, if not avoided, could result in serious injury or
death.
CAUTION - Indicates a situation which, if not avoided, can result in damage to the machine.
DANGER - Stay Clear of Power Lines
KEEP WELL CLEAR OF POWER LINES. Never approach a power line. Current in a high voltage line may arc
some distance from the wire to the steel framed, grounded machine.
WARNING
The PailPROTM Pail Handler is designed to handle one can or pail of the types listed at the top of page 3, under
Machine Description. DO NOT attempt to handle any other type of drum or object. DO NOT exceed the weight
capacity of 150 Lb. (68 kg).
WARNING - Level Floors Only
Foroperationonlyonclean,leveloorsofsuitablebearingcapacity.Donotuseonslopedsurfaces,ramps,
irregularordebrisstrewnoors.
WARNING - Do Not Modify the Unit
UndernocircumstancesshouldanymodicationsbemadetotheMorsemachinerywithoutfactoryauthorization.
Anymodicationsmayvoidthewarranty.Thismachinewasdesignedtoperformaspecicjobandalterations
may result in injury to operator or machine.
WARNING - No Loose Fitting Clothing
Wearclose-ttingclothingandsafetyequipmentappropriatetothejob.Loosettingclothingmaybecomecaught
on the machinery and cause severe personal injury.
WARNING - Stay Clear of Raised Pail
NEVER allow anyone to be below any part of a raised pail handler or pail. Remain behind the push handle while
handling a pail.
WARNING – Do NOT Disengage the clamp screw knob while pail is o󰀨 the Ground
Whenthepailisintheuprightposition,lowertotheoorbeforereleasingtheclampscrewknob.
CAUTION – Do Not Transport with Can or Pail Raised
ALWAYS LOWER THE PAIL HOLDER TO LOWEST POSITION BEFORE TRANSPORTING. The unit can
become unstable when transporting with a raised load.
CAUTION - Wear Safety Shoes
Wear safety shoes with non-slip soles and hard toe protection.
WARNING: This product can expose you to chemicals including barium sulfate, cobalt, titanium dioxide, and
2-methylimidazole, which are known to the State of California to cause cancer, and bisphenol-A, which is known to
the State of California to cause birth defects or other reproductive harm.
For more information go to www.P65Warnings.ca.gov

Operator’s Manual for Morse Model 83
Serial Number 0819 to ____ (MMYY)
morsedrum.com
Copyright 2020 - Morse Mfg. Co., Inc. Form PL83 (0819-____) (Updated 3 Jun, 2020) 3
The Specialist In Drum Handling Equipment
Model 83
Pail Handler
Machine Description
The PailPROTM Pail Handler is designed to handle one pail with 11” to 12” (28 to 30.5 cm) diameter. DO NOT attempt to handle any
other type of container or object. DO NOT exceed the capacity of 150 Lb. (68 kg), or capacity of 75 Lb. (34 kg) maximum weight if
counterweight option is used.
Options and Accessories
Counterweight Kit Option
Kit # 3930-P
The optional counter weight kit (Part
# 3930-P) allows the Model 83 to
beconguredasanextendedreach
dispensing unit. Easily converted, this
option provides over one foot of reach
beyond the front casters. The capacity is
reduced to 75 Lb. (34 kg) with the optional
counterweight kit.
Model 83 shown with optional
counterweight kit in place. The base is
reversed to allow pouring beyond the front
wheels.
Hand Crank Option
Part # 5U-P
Order a Hand Crank to turn the pail in place of
the hand wheel.
The hand crank is shown here with the MORStop
Tilt-Brake which is standard on model 83 Pail
Handler.

The Specialist In Drum Handling Equipment
Model 83
Pail Handler
Operator’s Manual for Morse Model 83
Serial Number 0819 to ____ (MMYY)
morsedrum.com
Copyright 2020 - Morse Mfg. Co., Inc. Form PL83 (0819-____) (Updated 3 Jun, 2020) 4
Assembly Instructions
Carefully remove the contents of shipping carton.1.
PlacetheBaseWeldment(item17inFigureA)ontheoor.2.
A. Note: To assemble unit with optional counterweight, go to
the instructions for the counterweight at this point. Place the
mast weldment (item 11) onto the base as shown in Figure A.
Align the mast rod tubes over the holes in the caster mount
plates.
Figure A
Figure B
B.Locatetheoorlockcrankweldment(item25).Feedthe
crank handle up through the guide on the mast until the two
holesintheoorlockanglelineupwiththetwoholesinthe
base tube. Bolt in place using the two 3/8-16 x 3” bolts (item
10). Do not install nuts at this point.
C. Align the two holes at the bottom of the mast channel with
the two bolts installed in step B above. Secure the assembly
withlocknuts(item2).Theoorlockcrankshouldturnfreely
after the nuts are tightened.
D. Slide the swivel casters (item 16) stem into the caster plate
hole and up through the mast rod tubes on each side. Secure
with 3/8-16 nuts (item 2).
Locate the carriage assembly (item 12 in Figure B). Slide the3.
rollers on the carriage assembly into the into the top opening
ofthemast.Lowertotheoor.

Operator’s Manual for Morse Model 83
Serial Number 0819 to ____ (MMYY)
morsedrum.com
Copyright 2020 - Morse Mfg. Co., Inc. Form PL83 (0819-____) (Updated 3 Jun, 2020) 5
The Specialist In Drum Handling Equipment
Model 83
Pail Handler
Locate the cable (item 5 in Figure C) on the winch and pull4.
it out until the cable can wrap over the top pulley and reach
down to the carriage assembly as shown in Figure C.
A. While holding the cable end in trolley tube on the carriage
weldment and centered on the bolt hole, insert one 3/8-16 x
2-1/4 bolt (item 26) and secure with 3/8 lock nut (item 27).
B. Ensure that the cable travels over the two pulleys correctly
and that the cable end is securely fastened to the carriage
assembly.
The crank handle from the winch has been removed for5.
shipping. Install the hand crank by removing the bolt, washer,
spacer and spring from the winch and threading the crank
onto the threaded brake shaft. Reinstall the above hardware to
secure the crank in place.
The winch cover (item 1 in Figure D) is held in place using6.
three screws (item 27).
Figure C
Figure D

The Specialist In Drum Handling Equipment
Model 83
Pail Handler
Operator’s Manual for Morse Model 83
Serial Number 0819 to ____ (MMYY)
morsedrum.com
Copyright 2020 - Morse Mfg. Co., Inc. Form PL83 (0819-____) (Updated 3 Jun, 2020) 6
Operating Instructions
1. Push the Pail Handler to the pail.
2. Using the cable winch, crank the handle to position the pail holder assembly
with the back band at the middle of the pail. (see Figure 1). If the pail has a
pivoting wire handle, swing it to lay on the front side to clear the back band.
With the front band hinge plate and clamp screw knob swung open, push
theunitforwarduntilthebackbandrestsrmlyagainstthepail.Engagethe
screwdownoorlock.
3. Attaching the pail: First, swing pivoting wire handle to lay on the back band
side of the saddle. Next, close the front band hinge plate tightly against the
pail (see Figure 2). Swing the clamp screw knob and engage the threaded
rod into the slot on the front band hinge plate as shown in Figure 2. Tighten
the clamp screw knob to secure the pail into the saddle.
4.Crankthecablewinchtoliftpailclearofoor.Disengageoorlock.Rollto
dispensing location.
5. Crank cable winch to raise pail to desired pouring height. Engage the screw-
downoorlock.Tiltthepailforwarduntildesiredpouringangle.Thepailwill
remain in this position.
6. When dispensing is complete, tilt pail back to upright position. Disengage the
oorlockandlowerthepailtotransportingheight;about6”o󰀨theoor.
7.Pushtheunittothepailstorageareaandlowertotheoor.Engagetheoor
lock. Loosen the clamp screw knob until it can be released from the slot in the
front band hinge plate. Roll Pail Handler away from pail.
Maintenance
Periodic inspection for the general condition of structural and
mechanicalcomponentsisimperativeforsafeande󰀩cient
operation.
Periodically inspect all moving parts, framework, and contact areas
for signs of wear, fatigue, or loosening. Tighten, adjust, or replace
parts as necessary to prevent failure and maintain proper function.
Periodically lubricate vertical track rollers, casters, wheels, saddle
shafts, and cable pulleys and/or shafts.
Figure 1
Figure 2

Operator’s Manual for Morse Model 83
Serial Number 0819 to ____ (MMYY)
morsedrum.com
Copyright 2020 - Morse Mfg. Co., Inc. Form PL83 (0819-____) (Updated 3 Jun, 2020) 7
The Specialist In Drum Handling Equipment
Model 83
Pail Handler
Base Assembly
ITEM QTY. PART # DESCRIPTION
1 1 5685-P COVER, WINCH, 83 LC
2 8 3981-P NUT, 3/8 NYLON LOCK
3 5 1166-P WASHER, 3/8 USS 1” OD
4 1 5063-P WINCH, 83, 0411-
5 1 4365-P WIRE CABLE CPT, 1/8”, 83
6 4 1035-P COLLAR, 1/2”
7 1 3911-P SHEAVE, MID, 1-1/2 STEEL, 83
8 2 3803-P SHAFT, PULLEY, 83
9 1 3798-P TOP SHEAVE, 3” POLY, 83 PP
10 3 193-P SCREW, TEK, 12-14 X 3/4 3 PT
11 1 4355-P MAST WELD, 83
12 1 4329-P CARRIAGE ASM, 83
13 4 1315-P HHCS, 3/8-16 X 2-3/4 GR2
14 2 3921-P NUT, 3/8-16 ACORN
15* 2 3885-P WHEEL, 4 X 1-1/2, 83
16* 2 3789-P CASTER, 3” SWIVEL, STEM, 83
17 1 3790-P BASE WELD, 83
19 2 136-P GRIP, HANDLE 7/8” X 4-3/4”
20 1 4381-P HHCS, 3/8-16 X 3-1/2 GR5
21 1 4358-P HANDLE WELD, 83
22* 1 8353-P PAD FLOOR LOCK DRILLED, 83
23 1 3775W-P ANGLE, FLOOR LOCK WELD, 83
24 1 1675-P ROLL PIN, 1/8 X 7/8
25 1 8351W-P CRANK WELD, FLOOR LOCK, 83
26 1 82-P HHCS, 3/8-16 X 2-1/4 GR2
27 1 1169-P NUT, 3/8-16 REV HEX LOCK

The Specialist In Drum Handling Equipment
Model 83
Pail Handler
Operator’s Manual for Morse Model 83
Serial Number 0819 to ____ (MMYY)
morsedrum.com
Copyright 2020 - Morse Mfg. Co., Inc. Form PL83 (0819-____) (Updated 3 Jun, 2020) 8
ITEM QTY. PART # DESCRIPTION
28 4 4068-P ROLLER, TROLLEY, 83
29 4 4071-P SNAP RING, .669 ID, 83
30 2 149-P NUT, 3/8-16 FIN HEX
31 2 1474-P WASHER, 3/8 SPLIT LOCK
32 3 1572-P HHCS, 3/8-16 X 1 GR2
33 2 1641-P HHCS, 1/4-20 X 1 GR2
34 1 4163B-P COVER, GEARS, INSIDE BACK 83
35 1 4163C-P COVER, GEARS, INSIDE FRONT 83
36 1 3794-P WELD, BACK BAND, 83
37 4 1518-P NUT, 1/4-20 NYLON LOCK
38 1 4161-P PLATE, IDLER, BOLT ON, 83
39 2 64-P ROLL PIN, 3/16 X 1-1/4
40 1 55-P WASHER, 3/4 SAE FL 1-1/2 OD
41 2 3804-P SHCS, 1/4-20 X 3-1/4
43 1 5441-P KNOB, CLAMP SCREW, ALUMINUM
44 1 3795-P WELD, FRONT BAND, 83
Carriage Assembly
Part # 4329-P
ITEM QTY. PART # DESCRIPTION
45 1 4221-P CLAMP SCREW WELD, 83
46 1 3796-P SADDLE ASM, 83
47 1 6068-P COVER, GEAR, OUTSIDE, 83
48 4 193-P SCREW, TEK, 12-14 X 3/4 3 PT
49 1 2537-P CHAIN, ROLLER, #35 72 PITCH
50 1 7-P BEARING, 3/4” ID X 1-1/2”
51 1 15-P COLLAR, 3/4” ID
52 1 4385-P HANDWHEEL, 10” 3/4” BORE, 83
53 1 3901-P MORStop TILT BRAKE
54 1 19-P BEARING, 3/4” ID X 2-1/2”
55 1 4082-P CARRIAGE WELD, BOLT ON, 83
56 1 735-P KEY, WOODRUFF, SIZE 9, ASA606
57 1 11-P SPROCKET, #35 12T, 3/4” BORE
58 1 4083-P TROLLEY WELD, 83
59 1 6411-P SPACER, NYLON, 7-X, 83, 85-5
* Recommended spare parts