Motor City Wash Works MINI WRAP User manual

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪ Fax: [phone]
8MANULWRPINS002 12-11-2020 www.motorcitywashworks.com 1
MINI WRAP™ INSTALLATION MANUAL
Part # WRAPMHYD[ . . . . . ]01
WRAPMELE[ . . . . . ]01
FOR COTTON CLOTH™, STAR FOAM or C-CHANNEL FOAM BRUSHES
TABLE OF CONTENTS
Equipment Utilities Page: 1
Equipment Specifications Page: 1
Suggested Tools and Installation Materials Page: 2
Installation Instructions Page: 2
Electrical Installation Page: 13
Water and Air Supply Installation Page: 18
Foamer Installation Page: 24
Hydraulic Installation Page: 24
Start-Up Procedures Page: 25
Troubleshooting……………………………………………………………………………………………………….Page: 35
Equipment Utilities
Equipment Specifications and Features
 Three Convenient Voltages Available: 120, 24VAC and 24VDC
 Compact Design: Utilizes only 11’-0” of Tunnel Space
 Only 10’-00” Overall Height
 Vehicle Clearance of More than 91”
 Supplied Standard with MCWW Foam Streamers™ for Added Lubrication and Cleaning
 Great Cleaning up to 80 CPH
 Aluminum Structure with Color Skinz™ Snap-On UHMW Colored Covers… Great Appeal!
 Electric or Hydraulic Drive Available
 Choice of Cleaning Media between Cotton Cloth™, C-Channel and Star Foam
HYDRAULIC DRIVE
WRAPMHYD[ . . . . . ]03
ELECTRIC DRIVE
WRAPMELE[ . . . . . ]03
ELECTRICAL 120, 24VAC, 60HZ
OR 24VDC, 12W VALVE
POWER: 120 VAC, 1 PH, 12 W VALVE UL® CERTIFIED
MOTORS: 3 HP (2 X 1.5 HP)
13.2-6 AMP @ 208-460 VAC, 3 PH
UL® RECOGNIZED, CSA CERTIFIED, CE MARK, IEC IP 55
HYDRAULIC 6 GPM @ 1000 PSI N/A
PNEUMATICS
2 SCFM @ 100 PSI
(INCLUDING OPTIONAL RETRACT PANEL)
2 SCFM @ 100 PSI
(INCLUDING OPTIONAL RETRACT PANEL)
WATER RECLAIMED OR FRESH:
4 GPM @ 40 PSI
RECLAIMED OR FRESH:
4 GPM @ 40 PSI

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪ Fax: [phone]
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Suggested Installation Tools and Materials
  Hammer Drill with 5/8” Drill bit  (8) Wedge Anchor Bolts 5/8” x 6”
 Sledge Hammer  Set of Standard Ratchet and Sockets
 Set of Standard Combo Wrenches  Torpedo Level
 Measuring Tape  Safety Goggles
 Standard Screw Drivers  Reusable Hydraulic Fittings
 3/8” OD Polyflow Tubing  1/2" Hydraulic Hose
 2000LB Fork Lift Truck  1000LB Proof L-Clamp
Notes and Safety Symbols
Where necessary, important points will be highlighted in this manual, using the following symbols:
NOTE: PROVIDES FURTHER INFORMATION!
WARNING! DANGEROUS SITUATION WHICH MAY CAUSE
EQUIPMENT DAMAGE, PERSONAL INJURIES OR FATALITIES!
Always follow all notes, warnings, and instructions. Failure to do so may have serious
consequences on the overall performance of the equipment and/or the safety of the
people working on the equipment!
Installation Instructions for Mini Wrap Around
  Open all boxes and crates, and verify that you have all the required components and your installation
materials.
 Locate where the wrap around will be installed and verify that the area is sufficiently large for your MCWW
MINI WRAP™ WORKING ENVELOPE and DIMENSIONS (see Pictures #1 though #4).
STOP! PRECAUTION TO AVOID EQUIPMENT
MALFUNCTION OR ERROR!

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14' [168"]
Pic #1 Electric Drive Mini Wrap™ with C-Channel™ Overall Envelope
11' [132"]
10' [120"]
Pic #2 Hydraulic Drive Mini Wrap™ with C Channel™ Overall Dimensions

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪ Fax: [phone]
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16' [192"]
12'-117
8" [156"]
13'-6" [162"]
Pic #3 Hydraulic Drive Mini Wrap™ and Accelerator™ Top Wheel Overall Envelope
12' [144"]
14' [168"]
6'-8" [80"]
Pic #4 Electric Drive Mini Wrap™ with Electric Drive Low Riders™ Side Wheels Overall Envelope

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪ Fax: [phone]
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 Remove the WRAP AROUND HUB ASSEMBLIES, the PASSENGER SIDE ARM ASSEMBLY and the
TWO LEGS from the main pallet. Bring to your working area. Using the fork lift, insert the forks on each
side of the head assembly center beam UNDER THE BOTTOM CROSS BEAM (as shown in Picture #5).
Remove some of the top covers and secure one of the forks with a LARGE L or C-CLAMP (see below).
Pic #5 C-Clamp Locked on Fork Lift
 Bring the head assembly to your installation area. Before raising the head assembly to the legs, install one
DRIVE ASSEMBLY to the DRIVER SIDE ARM (see picture #6 below). Then install the second DRIVE
ASSEMBLY to the PASSENGER SIDE ARM. Be aware that ELECTRIC drive units are side sensitive.
Refer to picture #1. Connect the CYLINDERS and DAMPENERS to both arms.
Pic #6 Install the Passenger’s Side Arm
STOP!
IF YOUR MINIWRAP IS ELECTRIC DRIVE, THE DRIVE UNIT
ASSEMBLIES ARE SIDE SENSITIVE.
MOUNT EACH DRIVE UNIT AS SHOWN IN PICTURE #1:
EACH MOTOR POINTING OUTWARD.
LIFTING
POINTS
L or C
-
CLAMP
S

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Pic #6A Installing Positive Stop Plate Pic #6B Positive Stop Plate
Install (2) positive stop plates on each arm. See Pictures #6A and 6B. Each plate is secured to the entrance side of
the welded mount using (3) ½-13 x 3” bolts and (3) ½-13 lock nuts provided. Be sure each black bumper faces the
framework.
Raise the head assembly and SECURE THE TWO LEGS (see Picture #7).
Pic #7 Install Legs Pic #8 Move the Head Assembly
 Position the BACK OF THE DRIVER’S SIDE LEG 45” AWAY FROM THE INSIDE EDGE OF THE
INSIDE GUIDE RAIL (See Picture #9).

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3'-9" [45"]
Pic #9 Distances from Leg to Conveyor Guide Rail Pic #10 Wedge Anchor Bolts
 Using FOUR 5/8”X6” WEDGE ANCHOR BOLTS (see Picture #10) secure the DRIVER’S SIDE LEG to
the floor. Detach the CLAMP FROM THE FORK. Drop the forks slightly down to allow the passenger’s
side leg to sit firmly on the floor and leave the fork lift in place as a safety precaution!. Measure 146”
outside to outside from driver side leg to passenger side leg, position the passenger side leg than secure
to the floor. LEVEL THE DRIVER’S SIDE LEG as well as THE HEAD ASSEMBLY. Finally, LEVEL THE
PASSENGER’S SIDE LEG.
Pic #11 Level Equipment
5/8”X6” WEDGE
ANCHOR BOLTS
1
46
”
4
6
”

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C Channel Foam Loading Installation:
 Mount the two HUB ASSEMBLIES on each arm as shown in picture #12 below. Verify that the bottoms of
the hubs are BETWEEN 8 to 10” OFF THE FLOOR.
36" MAXIMUM
10" TYPICAL
Pic #12 Wash Hubs
 To CHANGE THE HEIGHT OF THE HUBS, remove one core from the hub assembly and loosen the
CLAMPS holding the cores in place (as shown in Pictures #13 and 14). Raise or lower the entire core
assembly. Re-tighten the clamps in the new position. Re-install the core piece.
Pic #13: Open Core Pic #14: Adjust Core Height
STOP!
DO NOT SET THE TOP OF THE BOTTOM HUB
HIGHER THAN 36” OFF THE FLOOR.

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 Open the washing material boxes and load the foam into the bottom hub as shown in Picture #20.
8" X 18"
3/8" SLASH
1/8" T HICK
10"
3/8" SLASH
8" X 18"
1/8" T HICK
3/8" SLASH
10" X 18"
1/8" T HICK
8"
8"
42 PCS
42 PCS
42 PCS
Pic #15 Wash Material Bottom Hub
STOP!
VERIFY THAT YOU HAVE THE CORRECT FOAM
MATERIAL BEFORE STARTING TO LOAD THE HUBS.
FOAM MATERIAL COMES IN MANY DIFFERENT
LENGTHS, THICKNESSES AND CONFIGURATIONS.
NOT FOLLOWING PROPER LOADING INSTRUCTIONS
MAY LEAD TO EQUIPMENT MALFUNCTION!

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪ Fax: [phone]
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Pic #16: 12” (Bottom) Hub Fill Pic #17: 7” (Top) Hub Fill
 Repeat the same process for the top hubs on both wheels.
3/8" SLASH
10" X 23"
1/8" T HICK
10" X 25"
1/8" T HICK
3/8" SLASH
10" X 25- 27"
1/8" T HICK
3/8" SLASH
10" X 27- 28"
1/4" T HICK
3/8" SLASH
8" X 28-29"
1/4" T HICK
3/8" SLASH
10"
10"
10"
10"
8" 16 PCS
16 PCS
16 PCS
16 PCS
16 PCS
Pic #18 Top Hub Fill