Moxa Technologies ToughNet TN-5510-2GLSX-ODC Manual

2012 Moxa Inc. All rights reserved.
Reproduction without permission is prohibited.
P/N: 1802055100041
TN-5510-2GLSX-ODC
Hardware Installation Guide
Moxa ToughNet Switch
Second Edition, August 2013

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Overview
The ToughNet TN-5510-2GLSX-ODC series M12 managed Ethernet
switches are designed for industrial applications in harsh environments.
The TN series switches use M12 connectors to ensure tight, robust
connections, and guarantee reliable operation against environmental
disturbances, such as vibration and shock. The switch supports a power
input range 12/24/36/48 VDC.
TN-5510-2GLSX-ODC switches provide up to 8 Fast Ethernet M12 ports,
and 2 Gigabit Fiber ports on the bottom panel which allow cable lengths
up to 2 km. The TN-5510 Ethernet switch is compliant with the essential
sections of EN 50155 (railway applications), making it suitable for a
variety of industrial applications.
Package Checklist
Your ToughNet TN-5510-2GLSX-ODC switch is shipped with the following
items. If any of these items is missing or damaged, please contact your
customer service representative for assistance.
•1 Moxa ToughNet switch.
•Hardware installation guide.
•CD-ROM with user’s manual, Windows utility, and SNMP MIB file.
•Moxa product warranty statement.
•M12 to DB9 console port cable.
•2 protective caps for console and relay output ports.
•Panel mounting kit.
Features
Anti-Vibration Circular Connectors for Robust Links
•M12 D-coding 4 pins female connectors for Fast Ethernet
10/100BaseT(X) ports.
•Fiber-optic ODC connectors with embedded 2 km Gigabit Ethernet
1000BaseLSX.
•M12 A-coding 5 pins male connectors for console and relay output.
•M23 6 pins male connector for power input.
Dual Power Inputs
•Supports 12/24/36/48 VDC (8.4–60 VDC).
High Performance Network Switching Technology
•IEEE 1588 PTP (Precision Time Protocol) for precise time
synchronization of networks.
•DHCP Option 82 for IP address assignment with different policies.
•Modbus/TCP industrial Ethernet protocol.
•Turbo Ring, Turbo Chain,and RSTP/STP (IEEE802.1w/D).
•IGMP Snooping and GMRP for filtering multicast traffic from industrial
Ethernet protocols.
•Port-based VLAN, IEEE802.1Q VLAN, and GVRP protocol to ease
network planning.
•QoS (IEEE802.1p/1Q and TOS/DiffServ) to increase determinism.
•802.3ad, LACP for optimum bandwidth utilization.
•IEEE802.1X and https/SSL to enhance network security.
•SNMP v1/v2c/v3 for different levels of network management.
•RMON for efficient network monitoring and proactive capability.
•Bandwidth management prevents unpredictable network status.

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•Lock port allows access by only authorized MAC addresses.
•Port mirroring for online debugging.
•Automatic warning by exception through email, relay output.
•Automatic recovery of connected device’s IP addresses.
•Line-swap fast recovery.
•LLDP for automatic topology discovery in network management
software.
•Configurable through Web browser, Telnet/Serial console, and
Windows utility.
Designed for Industrial-Specific Applications
•Three rotary switches for setting the last 3 digits of the IP address
makes maintenance even easier.
•Compliant with essential sections of EN 50155 (railway applications)
•-40 to 75°C operating temperature range.
•IP54, rugged high-strength case.
•Panel mounting or DIN-Rail mounting installation capability.
Recommended Optional Accessories
•CBL-M23(FF6P)Open-BK-100-IP67: 1-meter M23 to 6-pin power
cable with IP67-rated female 6-pin M23 connector.
•CBL-M12D(MM4P)/RJ45-100 IP67: 1-meter M12-to-RJ45 Cat-5E UTP
Ethernet cable with IP67-rated male 4-pin M12 D-coded connector.
•CBL-M12(FF5P)/OPEN-100 IP67: 1-meter M12-to-5-pin power cable
with IP67-rated female 5-pin M12 A-coded connector.
•M12D-4P-IP68: Field-installable M12 D-coded screw-in connector,
male 4-pin, IP68-rated.
•M12A-5P-IP68: Field-installable M12 A-coded screw-in connector,
female 5-pin, IP68-rated.
•CAP-M12F-M: Metal cap for M12 female connector.
•DK-DC50131: DIN-Rail mounting kit, 50 x 131 mm.
•PLG-WPRJ-02: Field-installable circular connector kit for RJ45
twisted-pair cable, IP67-rated.

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TN-5510-2GLSX-ODC Panel Layouts
1. 3 Rotary switches and protective cover with Model name.
2. Screw holes for panel mounting kit.
3. Console port.
4. Grounding screw.
5. Relay output port.
6. Power input voltage range indication.
7. Power input port (male 6-pin shielded M23 connector).

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8. PWR1 LED: for power input 1.
9. PWR2 LED: for power input 2.
10.
FAULT LED.
11.
MSTR/HEAD LED: for ring master or chain head.
12.
CPLR/TAIL LED: for ring coupler or chain tail.
13.
TP port’s 10/100 Mbps LED.
14.
10/100BaseT(X) port (female 4-
pin shielded M12 connector with D
coding).
15.
Waterproof vent.
16.
Product label.
17.
12 Screw holes for DIN-Rail mounting kit.
18.
E2 LED: Down-side E2 Gigabit port's 1000 Mbps LED.
19.
E1 LED: Down-side E1 Gigabit port's 1000 Mbps LED.
20.
Gigabit Fiber port E1 (corresponding to port 9 in the TN-
5510 User's
Manual).
21.
Gigabit Fiber port E2 (corresponding to port 10 in the TN-5510
User's Manual).
ATTENTION
Please DO NOT open or remove vent
15. The warranty will be
invalid if the seal is removed.
All exposed connectors, including
3, 5, 7, and 14, should be
tightly covered by protective caps when they are not in use to
ensure for
IP54 protection.
After setting rotary switch
1
, the protective cover must be fixed
properly to ensure IP54 protection.

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Mounting Dimensions (unit = mm)
TN-5510-2GLSX-ODC Series

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Panel/Wall Mounting
STEP 1:
Mounting the TN-5510 to a wall requires 4 screws. Use the ToughNet
switch as a guide to mark the correct positions of the 4 screws.
STEP 2:
Use the 4 screws in the panel mounting kit. If you
would like to use your own screws, make sure the
screw head is between 6.0 mm and 7.0 mm in
diameter and the shaft is less than 4.0 mm in
diameter, as shown at the right.
Do not screw the screws in all the way—leave a
space of about 2 mm to allow room for sliding the ToughNet switch
between the wall and the screws.
NOTE
Before tightening the screws into the wall, make sure the screw
head and shaft size are suitable by inserting the screw through
one of the keyhole-shaped apertures of the ToughNet switch.
STEP 3:
Once the screws are fixed in the wall, hang the ToughNet switch on the 4
screws through the large opening of the keyhole-shaped apertures, and
then slide the switch downwards. Tighten the four screws for added
stability.
NOTE
To provide greater protection from vibrations and shocks, use
screws with shaft diameter between 6.0 mm and 7.0 mm, and fix
the ToughNet switch onto the wall directly through the large
opening of the keyhole-shaped apertures.

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DIN-Rail Mounting (optional)
Use a pair of optional DK
-DC50131
DIN
-Rail mounting kits (must be
purchase
d separately) to mount the
TN
-5510 on a 35 mm DIN-Rail.
STEP 1:
Use 12 screws (6 screws per plate) to
attach the two DIN
-Rail attachment
plates to the rear panel of the switch
STEP 2:
If the spring-loaded bracket is locked in place, push the recessed button
to release it. Once released, you should feel some resistance from the
spring as you slide the bracket up and down a few millimeters in each
direction.
STEP 3:
Insert the top of the DIN
-Rail into
the top slot of the DIN
-Rail
attachment plates.
STEP
4:
The DIN
-
Rail attachment plates will
snap into position, as shown in the
figure below.
To remove the Moxa ToughNet Switch from the DIN-Rail, use a
screwdriver to pull down the bottom parts of the two spring-loaded
brackets until they are fixed in the “locked” position, and then reverse
Steps 3 and 4 above.

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Wiring Requirements
WARNING
Turn the power off before disconnecting modules or wires. The
correct power supply voltage is listed on the product label. Check
the voltage of your power source to make sure you are using the
correct voltage. Do NOT use a voltage greater than what is
specified on the product label.
These devices must be supplied by a SELV source as defined in
the Low Voltage Directive 2006/95/EC and 2004/108/EC.
ATTENTION
Safety First!
Observe all electrical codes dictating the
maximum current
allowable for each wire size. If the current
goes above the
maximum ratings, the wiring could overheat,
causing serious
damage to your equipment.
ATTENTION
Safety First!
Be sure to disconnect the power cord before installing and/or
wiring your Moxa switch.
This device has UL508 approval. Use copper conductors only,
60/75°C, and tighten to 4.5 poun
d-inches. For use in pollution
degree 2 environments.
Please read and follow these guidelines:
•Use separate paths to route wiring for power and devices. If power
wiring and device wiring paths must cross, make sure the wires are
perpendicular at the intersection point.
NOTE
Do not run signal or communications wiring and power wiring
through the same wire conduit. To avoid interference, wires with
different signal characteristics should be routed separately.
•You can use the type of signal transmitted through a wire to
determine which wires should be kept separate. The rule of thumb is
that wiring that shares similar electrical characteristics can be
bundled together.
•Keep input wiring and output wiring separated.
•It is strongly advised that you label wiring for all devices in the system
when necessary.
Grounding the ToughNet Switch
Grounding and wire routing help limit the effects of noise due to
electromagnetic interference (EMI). Run the ground connection from the
grounding screw to the grounding surface prior to connecting devices.

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ATTENTION
This product is intended to be mounted to a well-grounded
mounting surface such as a metal panel.
Connecting the Power Supplies
The ToughNet TN-5510 switches support two sets of power
supplies—power input 1 and power input 2.The M23 6-pin male connector
on the TN-5510’s front panel is used for the dual power inputs. Use a
power cord with an M23 6-pin female connector to connect the power
inputs to the switch.
Pinouts for the power input port on the TN-5510
Pinouts for the power input port on the TN-5510.
Pin
Description
Usage
1
PWR1 Live / DC +
Connect “PWR1 Live / DC +” to the Live
terminal when using an AC power source
or to the positive (+) terminal when using
a DC power source.
2
PWR1 Neutral / DC -
Connect “PWR1 Neutral / DC –“to the
Neutral terminal when using an AC power
source or to the negative (-) terminal
when using a DC power source.
3
Chassis Ground
Connect the “Chassis Ground” to the
safety ground terminal for AC inputs or to
the equipment ground bus for DC inputs.
4
PWR2 Neutral / DC -
Connect “PWR2 Neutral / DC –”to the
Neutral terminal when using an AC power
source or to the negative (-) terminal
when using a DC power source.
5
PWR2 Live / DC +
Connect “PWR2 Live / DC +” to the (Live)
termi
nal when using an AC power source
or to the positive (+) terminal when using
a DC power source.

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STEP 1:
Plug your power cord’s M23 connector to the power input port of the
TN-5510 switch.
STEP 2:
Screw the nut on your power cord connector to the power input connector
on the switch to ensure a tight connection.
ATTENTION
Before connecting the TN
-5510 to the power input, make sure the
power source voltage is stable.
Connecting the Relay Outputs
Each TN-5510 switch has two sets of relay outputs—relay output 1 and
relay output 2. The M12 A-coded 5-pin male connector on the TN-5510’s
front panel is used for the two relay outputs. Use a power cord with an
M12 A-coded 5-pin female connector to connect the relay contacts from
the switch. You may purchase an M12 power cable from Moxa. The model
number of the cable, which must be purchased separately, is CBL-M12
(FF5P)/OPEN-100 IP67.
Pinouts for the relay output port on TN-5510.
N.C.: Not connected
FAULT:
The two sets of relay contacts of the M12 A-coded 5-pin male connector
are used to detect user-configured events. The two wires attached to the
fault contacts form an open circuit when a user-configured event is
triggered. If a user-configured event does not occur, the fault circuit
remains closed.
RS-232 Connection
The TN switch has one RS-232 (M12 5pin) console port, located on the
front panel. Use M12 to DB9 console cable to connect the TN switch
console port to your PC's COM port. you may than use a console terminal
program, such as Moxa PComm Terminal Emulator to access the TN
switch's configuration utility.
M12 Console Port Pinouts

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Connecting the Data Lines
10/100BaseT(X) Ethernet Port Connection
All TN-5510 models have 8 10/100BaseT(X) Ethernet ports (4-pin
shielded M12 connector with D coding). The 10/100Base-TX ports located
on the TN-5510 front panel are used to connect to Ethernet-enabled
devices. Most users configure these ports for Auto MDI/MDI-X mode, in
which case the port’s pinouts are adjusted automatically depending on
the type of Ethernet cable used (straight-through or cross-over), and the
type of device (NIC-type or HUB/Switch-type) connected to the port.
In what follows, we give pinouts for both MDI (NIC-type) ports and MDI-X
(HUB/Switch-type) ports. We also give cable wiring diagrams for
straight-through and cross-over Ethernet cables.
Pinouts for the 10/100BaseT(X) Ports on the TN-5510.
Pinouts for the 1000BaseLSX Q-ODC Gigabit Fiber port
Mating Sequence
Push plug slightly into
connector socket
Rotate to find keying
position
Unmated – push
connector to mate
Mated – connector snaps
in and is fully strain
relieved
Pull coupling ring to
unmate
M12 (4-pin, M) to M12 (4-pin, M) Cross-Over Cable Wiring

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M12 (4-pin, M) to M12 (4-pin, M) Straight-Trough Cable Wiring
M12 (4-pin, M) to RJ45 (8-pin) Cross-Over Cable Wiring
M12 (4-pin, M) to RJ45 (8-pin) Straight-Trough Cable Wiring
Rotary Switch IP Address Settings
The ToughNet TN-5510 switches have 3 rotary switches on the front
panel for configuring the IP address without using a PC, making onsite
configuration extremely convenient. This can be especially helpful when
you need to replace a faulty switch quickly.
STEP 1: Remove the protective cover by unscrewing the 2 screws with an
Allen wrench (also called an Allen key or hex key).
STEP 2: Use a flat-bladed screwdriver to rotate the 3 rotary switches to
point to the chosen numbers.
STEP 3: Replace the protective cover and then tighten the screws to the
proper torque.
STEP 4: Restart the ToughNet switch to enable the newly configured IP
address.

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NOTE
1. “Hardware-based IP configuration” only supports IPv4
address settings.
2. “Hardware-
based IP configuration” is enabled only when the
3 rotary switches are set to values ranging from 001 to 254.
The ToughNet switch’s IP address will be configured as
“192.168.127.xxx”, where “xxx” are valid value numbers
set by the rotary switches.
3. When enabled, “Hardware-based IP configuration”
overrides the “Auto IP Configuration” described in the “IP
Settings” section in the user’s manual.
4. Disable “Hardware-
based IP configuration” by setting the 3
rotary switches to 000 (the factory default).
5. If the rotary switch numbers are set to an invalid
combination (255 to 999), the ToughNet switch will use the
fixed IP address 192.168.127.253 by default.
ATTENTION
The protective cover must be fixed properly to ensure IP54
protection. Use a torque wrench set to a torque of 4 kgf
-
m when
tightening the screws. Note that applying a larger tor
que may
damage the plastic protective cover.
LED Indicators
Several LED indicators are located on the ToughNet switch’s front panel.
The function of each LED is described in the table below.
LED
Color
State
Description
System LEDs
PWR1 AMBER ON Power is being supplied to power input
PWR1.
OFF
Power is not being supplied to power
input PWR1
PWR2
AMBER
ON
Power is being supplied to power input
PWR2.
OFF Power is not being supplied to power
input PWR2.
FAULT
RED
ON
When the corresponding PORT alarm is
enabled, and a user-
configured event is
triggered.
OFF When the corresponding PORT alarm is
enabled and a user-configured event is
not triggered, or when the
corresponding PORT alarm is disabled.
MSTR/
HEAD
GREEN ON When the TN switch is either the
Master
of this Turbo Ring, or the Head of this
Turbo Chain.
Blinking
When the TN switch is Ring Master of
this Turbo Ring and the Turbo Ring is
broken, or it is Chain Head of this Turbo
Chain and the Turbo Chain is broken.

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OFF
When the TN switch is neither the
Master of this Turbo Ring, nor the Head
of this Turbo Chain.
CPLR/
TAIL
GREEN ON When the TN switch enables the
coupling function to form a back-
up path
in this Turbo Ring, or it is the Tail of this
Turbo Chain.
Blinking
When the Turbo Chain is down.
OFF When the TN switch disables the
coupling function of Turbo Ring, or it is
not the Tail of the Turbo Chain.
Ports LEDs
TP
(10/100M)
AMBER
ON
TP port’s 10 Mbps link is active.
Blinking
Data is being transmitted at 10 Mbps.
Off
TP port’s 10 Mbps link is inactive.
GREEN
On
TP port’s 100 Mbps link is active.
Blinking
Data is being transmitted at 100 Mbps.
off
TP port’s 100 Mbps link is inactive.
E1/E2
(1000M)
GREEN
On
TP port’s 1000 Mbps link is active.
Blinking
Data is being transmitted at 1000 Mbps.
Off
TP port’s 1000 Mbps link is inactive.
Specifications
Technology
Standards
IEEE 802.3 for 10BaseT
IEEE 802.3u for 100BaseT(X)
IEEE 802.3ab for 1000BaseT(X) (TN-
5510 series
only)
IEEE 802.3x for Flow Control
IEEE 802.1D for Spanning Tree Protocol
IEEE 802.1w for Rapid STP
IEEE 802.1Q for VLAN Tagging
IEEE 802.1p for Class of Service
IEEE 802.1X for Authentication
IEEE 802.3ad for Port Trunk with LACP
Protocols
IGMP v1/v2 device, GMRP, GVRP, SNMP
v1/v2C/v3, DHCP Server/Client, DHCP Option
66/67/82, BootP, TFTP, SNTP, SMTP, RARP,
RMON, HTTP, HTTPS, Telent, SSH, Syslog, LLDP,
IEEE 1588 PTP, Modbus/TCP, IPv6
MIB
MIB-II, Ethernet-like MIB, P-BRIDGE MIB,
Q-BRIDGE MIB, Bridge MIB, RSTP MIB, RMON
MIB Group 1, 2, 3, 9
Flow Control IEEE802.3x flow control, back pressure flow
control
Switch Properties
Priority Queues
4
Max. Number of
Available VLANs
64
VLAN ID Range
VID 1 to 4094
IGMP Groups
256

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Interface
Fast Ethernet
Front cabling, M12 connector, 10/100BaseT(X)
auto negotiation speed, F/H duplex mode, and
auto MDI/MDI-X connection
Gigabit Ethernet
Down cabling, M12 connector, 1000BaseLSX
Console Port
M12 A-coding 5-pin male connector
System LED Indicators
PWR1, PWR2, FAULT, MSTR/HEAD, CPLR/TAIL
Port LED Indicators
10/100M (Fast Ethernet port), 1000M (Gigabit
Ethernet port)
Alarm Contact Two relay outputs in one M12 A-coding 5-pin
male connector with current carrying capacity of
3 A @ 30 VDC or 3 A @ 240 VAC
Rotary Switches
For setting the last 3 digits of the IP address
Power Requirements
Input Voltage
LV: 12/24/36/48 VDC (8.4 to 60 VDC)
Input Current
0.507 A @ 24 VDC
Connection
M23, 6-pin male connector
Overload Current
Protection
Present
Reverse Polarity
Protection
Present
Physical Characteristics
Housing
Metal, IP54 protection (with protective caps on
unused ports)
Dimensions (W ×H ×D)
204.3 x 185 x 76 mm (8.04 x 7.28 x 2.99 in)
Weight
1700 g
Installation
Panel mounting, DIN-Rail mounting
(with optional kit)
Environmental Limits
Operating Temperature
-40 to 75°C (-40 to 167°F)
Storage Temperature
-40 to 85°C (-40 to 185°F)
Operating Humidity
5 to 95% (non-condensing)
Regulatory Approvals
Safety
UL508 (Pending)
Rail Traffic
EN50155, EN50121-3-2, EN50121-4
Road Traffic
NEMA TS2 (Pending), e-Mark (Pending)
EMI
FCC Part 15, CISPR (EN55022) class A
EMS EN61000-4-2 (ESD), level 3
EN61000-4-3 (RS), exceeds level 3
EN61000-4-4 (EFT), level 3
EN61000-4-5 (Surge), level 3
EN61000-4-6 (CS), level 3
EN61000-4-8
EN61000-4-11
EN61000-4-12
Shock
IEC61373
Freefall
IEC60068-2-32
Vibration
IEC61373
Note: Please check Moxa’s website for the most up-to-date certification
status.
WARRANTY
5 years
Details: See www.moxa.com/warranty

- 17 -
Technical Support Contact Information
www.moxa.com/support
Moxa Americas:
Toll
-free: 1-888-669-2872
Tel:
1-714-528-6777
Fax:
1-714-528-6778
Moxa China (Shanghai office):
Toll
-free: 800-820-5036
Tel:
[phone]
Fax:
[phone]
Moxa Europe
:
Tel:
[phone]
Fax:
[phone]
Moxa Asia
-Pacific:
Tel:
[phone]
Fax:
[phone]