MULTISPAN TC-421P User manual

Page 1
TC - 421P
INPUT SPECIFICATION:
Input Types
PV = Process Value
SV = Set Value
Resolution
Indication
Accuracy
Input Range
TEMPERATURE CONTROLLER
0 to 400°C,
0 to 500°C,
J
K
J,K,= 1°C
±1% of FSD ± 1°C
(FSD:- Full Scale Deflection)
DISPLAY AND KEYS:
CONTROL METHOD:
DIMENSION:
OUTPUT SPECIFICATION:
POWER SUPPLY:
ENVIRONMENT CONDITION:
Display
Heating
Size
Keys
Cooling
Panel Cutout
Power
Consuption
(VA Rating)
Relative Humidity
Protection Level
(As per request)
Relay
Output Signal
Supply
Voltage
Operating Temp.
Relay Type
Rating
Upper: 3 digit, 7 segment, 0.63”
1) PID control with Auto-Tuning
Lower: 3 digit, 7 segment, 0.30”
3) ON-OFF control
48 (H) x 48 (W) x 70 (D) mm
100 to 270V AC, 50-60Hz
0°C to 55°C
UP to 95% RH
(non-condensing)
IP-65 (Front side) As per IS/IEC
60529 : 2001
1 Nos
12V DC, 30mA DC
(On-Off condition)
Relay parallel to SSR
1C/O (NO-C-NC)
10A, 230V AC / 28V DC
SET, INC, DEC, ENT
ON-OFF control
45 (H) x 45 (W) mm
4VA @ 230V AC MAX
Relay Output
SSR Drive Output
TECHNICAL SPECIFICATION
48
70
45
45
3
MECHANICAL INSTALLATION
TERMINAL CONNECTION
48
Outline Dimension (mm) Panel Cutout
Dimension (mm)
8
9
Thermocouple
+
Sensor Input
2) (TP) Time Proportional
!
100
270V AC
~
50/60 HZ
4VA
1
2
3
4
5
L
N
SSR
+
-
7
-
6
8
9
10
11
12
+
-
T/C
NC
C
R1
NO
www.multispanindia.com
Made in India
Display Color:
Upper : RED/WHITE
Lower: Green
PV
SET ENT
°
TC 421P
TUNE
TUNE
OUT1

Page 2
Read complete instructions prior to installation
and operation of the unit.
WARNING : Risk of electric shock.
SAFETY PRECAUTION
!
All safety related codifications, symbols and instructions that
appear in this operating manual or on the equipment must be
strictly followed to ensure the safety of the operating personnel
as well as the instrument.
If all the equipment is not handled in a manner specified by
the manufacturer, it might impair the protection provided by the
equipment.
STATUS LED DESCRIPTION
KEY OPERATION
To enter in parameter setting
For start/stop PID auto tuning Press
6 sec
Press 3 sec
+
To go in factory setting mode
PRESS KEY
FUNCTION
OPERATOR MODE
PARAMETER SETTING MODE
To set parameter value
To increment parameter value.
To decrement parameter value.
Set parameter to be save & exit.
WARNING GUIDELINES
WARNING : Risk of electric shock.
1. To prevent the risk of electric shock, power supply to the
equipment must be kept OFF while doing the wiring
arrangement. Do not touch the terminals while power is
being supplied.
2. To reduce electro magnetic interference, use wire with
adequate rating and twists of the same of equal size shall
be made with shortest connection.
3. Cable used for connection to power source, must have a
cross section of 1mm or greater. These wires should have
insulations capacity made of at least 1.5kV.
4. When extending the thermocouple lead wires, always use
thermocouple compensation wires for wiring for the RTD
type, use a wiring material with a small lead resistance
(5 max per line) and no resistance differentials among
three wires should be present.
5. A better anti-noise effect can be expected by using
standard power supply cable for the instrument.
Ω
INSTALLATION GUIDELINES
1. This equipment, being built-in-type, normally becomes a
part of main control panel and in such case the terminals
do not remain accessible to the end user after installation
and internal wiring.
2. Do not allow pieces of metal, wire clippings, or fine metallic
fillings from installation to enter the product or else it may
lead to a safety hazard that may in turn endanger life or
cause electrical shock to the operator.
3. Circuit breaker or mains switch must be installed between
power source and supply terminal to facilitate power ‘ON’
or ‘OFF’ function. However this mains switch or circuit
breaker must be installed at convenient place normally
accessible to the operator.
4. Use and store the instrument within the specified ambient
temperature and humidity ranges as mentioned in this
manual.
MECHANICAL INSTALLATION GUIDELINES
1. Prepare the panel cutout with proper dimensions as shown
above.
2. Fit the unit into the panel with the help of clamp given.
3. The equipment in its installed state must not come in close
proximity to any heating source, caustic vapors, oil steam,
or other unwanted process Byproducts.
4. Use the specified size of crimp terminal (M3.5 screws) to
wire the terminal block. Tightening the screws on the
terminal block using the tightening torque of the range of
1.2 N.m.
5. Do not connect anything to unused terminals.
MAINTENANCE
1. The equipment should be cleaned regularly to avoid blockage
of ventilating parts.
2. Clean the equipment with a clean soft cloth. Do not use
isopropyl alcohol or any other cleaning agent.
3. Fusible resistor must not be replaced by operator.
c
TUNE
OUT 1
A - Control output indication
B - Auto tuning “ON” indication
C - Blinking DP Will Indicate Delay time Count
.

Page 3
SET
ENT
Press key
To ENTER BASIC
CONFIGURATION
SETTING, ENTER “73”
Message
Password
Output
Control Action
Hysteresis
Delay
Time
Set Low Limit
Set High Limit
Offset
Press key to save & exit
ENT
SET
Set Point Setting
Process Value
Press key for 3 sec to
enter password
Set Value
Set Point
Press key
Password Message
ERROR MEANING
When an error has occurred the display indicates error codes
as given below.
Check the sensor and the input wiring. If problem still exists,
replace the sensor. And still if problem is not solved yet by the
user, then please contact company person
Sensor is not connected or
Sensor connection is reversed
ERROR DISPLAY
FACTORY SETTING
PARAMETER RANGE
FACTORY SETTING
PARAMETER
IT
CT
Offset
PB
DT
MR
Hysteresis
PB 2
CT 2
Delay time
VALUES
300
15 Sec
20.0°C
75
0°C
0°C
3°C
4
12 sec
6 sec
SR.
2
4
6
1
3
5
7
8
9
10
PB
IT
DT
CT
MR
OffSet
Hysteresis
PB 2
CT 2
Delay Time
Sr.
1
2
3
4
5
6
7
8
9
10
0.0 to 999
0 to 999
0 to 999
4 to 99 Sec
2 to 20 Sec
4 to 99 Sec
1 to 999 Sec
-9°C to +9°C
-20°C to +20°C
1°C to 100°C
Parameter Range for J, K,
CORRECTIVE ACTION:
Over range condition or
sensor break
Press + key
for 3 sec
yes
: Press key to apply factory set
values as shown in table.
: Press key to escape
from factory setting.
ENT
ENT
no
no
Basic Configuration
Hysteresis
( Heat / Cool )
SET
PARAMETER SETTING
Input

Page 4
ENT
Integral
time
Derivative
time
Cycle time
Manual Reset
Password
Message
Proportional
Band
PID
Parameters
IF PID SELECTED
To ENTER CONTROL
PARAMETER
SETTING, ENTER “37”
Press key to save & exit
IF TP SELECTED
PID AUTO-TUNING
Press key for 6 sec to start/stop
PID auto-tuning
°C
PV
SV
Auto Tuning:-
The Auto-tuning function automatically computes
and sets the Proportional band (Pb) , Integral time (It),
Derivative time (dt), and cycle time as per process
characteristics.
Tuning LED will turn “ON” during Auto-Tuning
If the power goes off before auto-tuning is completed,
auto-tuning will be restarted at next power ON.
Control Parameter
CONTROL FUNCTION
RLY-OFF
RLY-ON
delay delay delay
Time Time Time
RLY-ON
RLY-ON
RLY-ON
RLY-OFF
RLY-OFF
RLY-OFF
Temp.
Temp.
S.V
HYST
HYST
S.V
Time
Time
OFF
OFF OFF OFF
OFF
ON - OFF control (Heating)
ON - OFF control (Cooling)
ON
ON ON ON
ON
Specifications are subject to change, since development is a continuous process,
So for more updated operating information and Support,
Please contact our Helpline: 9978991474/9978991482/9978991476 or
Email at Ver:101020[email protected]
TP
Parameters
Proportional
Band
Cycle time
Manual
Reset
SET
SET
Press key
Press key
ENT
Press key to
save & exit
TUNE
OUT 1
.
PARAMETER SETTING
SET