MULTISPAN APFC-1414 User manual

APFC - 1414
Automatic Power Factor Controller
TECHNICAL SPECIFICATION
380 to 450V AC (P - P)
5 to 9995 Amp Selectable
< 0.8 VA
< 0.5 VA
45.0 to 65.0 Hz
Up to 6A Continuous
0.5 To 5.0 Amp
Primary CT Ratio
Overload
INPUT:
Voltage AC
Secondary Current Ac
Burden
Direct voltage AC
Current AC(Single CT Sensing)
Burden
Frequency
SET/ENT, INC, DEC, EXIT
Upper: 4 Digit,7 seg,0.70"
Lower: 4 Digit,7 seg,0.33"
Display
Key
DISPLAY, KEY & LED:
Operating Mode
Programmable
Hysteresis
Size
Target PF Range
Panel Cutout
+ 0.80 ( Lag ) To - 0.80 ( Lead )
144 (H) x 144 (W) x 75 (D) mm
137 (H) x 137 (W) mm
CONTROLLING RANGE:
DIMENSION:
Auto / Rotational / KVAR / Manual
0.00 to 0.03 PF
OUTPUT SPECIFICATION:
Relay Type
Rating
(NO-C)
5A, 250V AC
14 Stage Capacitor Relay + Alarm Output
ENVIRONMENT CONDITION:
Relative Humidity
Protection Level
(AS Per Request)
Operating Temp. 0°C to 55°C
UP to 95% RH
(non-condensing)
IP-65 (Front side) As per IS/IEC
60529 : 2001
Class 1.0 (Standard)
ACCURACY:
AUXILIARY SUPPLY:
Supply voltage
Power consumption
(VA RATING)
380V To 450V AC,50 Hz,
Approximately 8VA,
Outline Dimension (mm) Panel Cutout
Dimension (mm)
144
137
137
144
65
8
10
APFC 96-L6
MECHANICAL INSTALLATION
To Enter in Parameter setting
To go in factory setting mode
Press for 5 sec
PRESS KEYFUNCTION
OPERATOR MODE
PARAMETER SETTING MODE
To Set Parameter Value
To Increment parameter value
To Decrement parameter value
To Exit from parameter setting
+

TERMINAL CONNECTION
www.multispanindia.com
R12 R13 R14
K9
L1
L2
L3
N
Capacitor
Capacitor
R1 L1 L2 L3
R2 R3 R4 R5 R6 R7 R8
C
APFC 1414
AUX SUPPLY
380 450V AC
~
S1 S2
/5A
Main CT
Contactors
K1.........K14
K1 K2 K3 K4 K5 K6 K7 K8
CT
Plant
Load
Made in India
R9
CK12 K13 K14
L1
R10 L1 R11
K10 K11
D+ D
-
S1 S2
/5A
Capacitor CT
1) AUTO :
This automatic switching program uses intelligent switching sequence. The step switching sequence is not fixed and the
program automatically select the most appropriate steps to switch in or out in order to achieve shortest reaction time with
minimum number of steps.
This parameter is indicated auto sensing rated capacitor KVAR for each capacitor bank. We have to Mandatary used
external capacitor CT. After Completed tuning automatically switching RUN mode.
This parameter relay switching is based on KVAR base, If we have not use external capacitor CT we can put all rated
capacitor bank KAR steps Value Manually.
This switching program is similar to the manual switching method and it is based on rotational first-in-first-out sequence.
When this switching program is selected, the capacitor steps are controlled manually by the "UP" or "DOWN" keys.
CONTROL MODE
For equal ageing of the capacitor and contactors, the program will select the least used step to be switched in if there are
two equally rated steps.
Under this switching program, the power factor regulator automatically detects the CT polarity during power up. Once this
polarity reference is fixed, any subsequent re-generative power condition detected.No need for external capacitor CT.
2) MANUAL :
3) ROTATIONAL :
4) KVAR RUN :
5) KVAR TUNE :
The "UP" key will connect the capacitor step and "DOWN" key will disconnect the capacitor step.
Steps are switched in a rotational manner based on first-in-first-out basis. No need for external capacitor CT.
Unlike the manual switching program, this option will automatically switch in and out the capacitors according to the
targeted power factor, sensitivity setting and the reconnecting time setting. No need for external capacitor CT.
Ÿ
Ÿ
Ÿ
Ÿ
Ÿ
Ÿ
Ÿ
Ÿ
Ÿ
Ÿ
CONTROL FUNCTION
CAPACITOR BANK KVAR SELECT
ŸYou Can Manually enter capacitor bank kvar value for each step. (Range: 000.0 to 100.0)

This set the targeted power factor required when the system is under automatic mode. The power factor regulator will
switch the capacitors in or out in order to achieve this set value. (Range : +1.00 to -0.99)
This parameter set the speed of the switching. A larger sensitivity Time will result in slower switching speed and
conversely, a smaller sensitivity time will result in a faster switching speed.
BASIC PARAMETER
1) TARGET PF :
2) SCAN TIME :
This sensitivity applies to both switching on and switching off of the capacitor. If switching program is automatic
switching . Then sensitivity time is based on current power factor and target power factor.
(Range : 5 to 999 sec)
Ÿ
Ÿ
Ÿ
Bank size of capacitor is 5 KVAR. if we set 50% of minimum capacitor bank ON Percentage ,then in case of under 2.5
KVAR, capacitor bank will not working. (Range : 1 to 100% )
If capacitor bank is ON Condition & Minimum Bank size of capacitor is 5 KVAR. if we set 50% of minimum capacitor
bank OFF Percentage ,then in case of requirement of Kvar is under 2.5 Kvar ,then controller will OFF the capacitor
bank. (Range : 1 to 100% )
It means create band for working of P.F Relay
(Range :0.01 to 0.03)
Minimum Current is set to 100mA ,then in case of secondary CT current is less then 100mA then APFC Relay Will stop
there working. (Range : 50mA to 500mA)
Hysteresis
Example for hysteresis:
Example :
Example :
If set hysteresis is 0.01 & Set CosØ is 1.00.
Hysteresis band around be 1.00-0.01 = 0.99(Lag) to 1.00+0.01 = 0.99(CAP).
Band is create for relay switching.
If Load is fluctuating (Load is not constant ) & current P.F is between this band then APFC will hold last relay status.
1) HYSTERESIS :
2) MINIMUM OPERATING CURRENT :
3) MINIMUM CAPACITOR BANK PERCENTAGE :
OTHER SETTING
Ÿ
Ÿ
Ÿ
Ÿ
Ÿ
Ÿ
Capacitor bank ON percentage
Capacitor bank OFF percentage
This Parameter is Applicable only for KVAR mode.
1. Prepare the panel cutout with proper dimensions as
shown above.
2. Fit the unit into the panel with the help of clamp given.
3. The equipment in its installed state must not come in
close proximity to any heating source, caustic vapors,
oil steam, or other unwanted process byproducts.
4. Use the specified size of crimp terminal (M3.5 screws) to
wire the terminal block. Tightening the screws on the
terminal block using the tightening torque of the range of
1.2 N.m.
5. Do not connect anything to unused terminals.
MECHANICAL INSTALLATION GUIDELINE
Read complete instructions prior to installation
and operation of the unit.
WARNING : Risk of electric shock.
Please read the "Safety Warnings" in the instruction manual
s u p p l i e d w i t h t h e i n s t r u m e n t t h o r o u g h l y a n d
completely for correct use. Failure to follow the safety rules
can cause fire, trouble, electrical shock, etc. Therefore, make
sure to operate the instrument on a correct power supply
and voltage rating marked on each instrument.
If all the equipment is not handled in a manner specified
by the manufacturer, it might impair the protection provided
by the equipment.
WARNING GUIDELINES
WARNING : Risk of electric shock.
1) To prevent the risk of electric shock, power supply to the
equipment must be kept OFF while doing the wiring
arrangement. Do not touch the terminals while power is
being supplied.
2) To reduce electro magnetic interference, use wire with
adequate rating and twists of the same of equal size shall
be made with shortest connection.
3. Cable used for connection to power source, must have a
cross section of 1mm or greater. These wires should have
insulations capacity made of at least 1.5kV.
4) A better anti-noise effect can be expected by using
standard power supply cable for the instrument.
1) Do not allow pieces of metal, wire clippings, or fine metallic
fillings from installation to enter the product or else it may
lead to a safety hazard that may in turn endanger life or
cause electrical shock to the operator.
2) Circuit breaker or mains switch must be installed between
power source and supply terminal to facilitate power ‘ON’
or ‘OFF’ function. However this mains switch or circuit
breaker must be installed at convenient place normally
accessible to the operator.
3) Use and store the instrument within the specified ambient
temperature and humidity ranges as mentioned in this
manual.
SAFETY PRECAUTION
!
INSTALLATION GUIDELINES

1. The equipment should be cleaned regularly to avoid blockage
of ventilating parts.
2. Clean the equipment with a clean soft cloth. Do not use
isopropyl alcohol or any other cleaning agent.
3. Fusible resistor must not be replaced by operator.
MAINTENANCE
PARAMETER SETTING
Press key
Enable Disable
AUTO
/ /
R0t
/
TUNE
( 001 to 999 sec )
( 5 to 9995A )
( 5 to 9995A )
Press key to save & exit
Voltage
(Phase to Phase Voltage)
(Enter 1st Capacitor bank)
(Enter 2nd Capacitor bank)
(Enter 3rd Capacitor bank)
(Enter 4th Capacitor bank)
(Up to 14 capacitor bank)
Current
Current
Actual P.F
Enter Password as
per set in configuration
Main CT Current
Capacitor CT Current
Set Target P.F
(Manual/Auto/Run)
(Scan Time)
(Capacitor CT Selection)
(Main CT Selection)
(Run/ Tune)
If PF mode
If PF/Auto/Kvar Tune/Kvar Run Mode select then,
capacitor bank stage shown as following
If kVAR mode
IF PMOD( Password mode)

Press key to save & exit
/
ENBL
If PMOD= Enable
Password Mode
( 0.0 to 0.3 )
( Programmable Hysteresis )
( 50 -500mA )
(Min. Operating Current )
(1 - 100% )
(Min. Capacitor bank ON
percentage )
(Min. Capacitor bank OFF
percentage )
(1 - 100% )
.
press + key for 5 sec
PARAMETER RANGE
FACTORY SETTING
Yes
Press PressKey Key
No
Set CosØ
Time
Mode
Hysteresis
Min. Capacitor Bank%
User Set
User Set
User Set
45 Sec
PF Mode
press + key for 5 sec
PARAMETERS FACTORY SET
-0.80 (Lead) to +0.80 (Lag)
Set CosØ
Time
Mode
Hysteresis
Min. Capacitor Bank
On/Off percentage
0.00 to 0.03
1 to 100%
5 to 999 sec
PF & kvar Mode
PARAMETERS RANGE
Switching program Auto/ Manual/ Rotational/
kvar Run or Tune