MULTISPAN PID-2303-1C User manual

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PID-2303-1C
Technical Specification
UPPER : 4 Digit 7 seg 0.56”,White LED Display
MIDDLE : 4 Digit 7 seg 0.31”,GREEN LED Display
LOWER : 3 Digit 7 seg 0.39”,RED LED Display
PID/ ON-OFF (selectable)
Output
Power Supply
Operating
Temperature
Relative
Humidity
100 to 250V AC,50/60 Hz, Approx 6VA
0°C To 55°C
Up to 95% RH Non Condensing
Model
Display
Size (mm)
Panel Cutout
Input
Control Action
72 (H) X 72 (W) X 85 (D) mm
68 X 68 mm
PID-2303-1C
J TYPE/ K TYPE, 1CT
3Relay, 1C/O Contact,5A, 230V AC S.S.R,
12V DC approx,30mA DC
1Relay-For Heating PID/ON-OFF Selection//S.S.R.
2Relay-For Blower TP/ON-OFF Selection
3Relay- For Alarm
Protection
Level
(As per request)
IP-65 (Front side) As per IS/IEC 60529 : 2001
OPERATING MANUAL
PID CONTROLLER
PID 2303-1C
PID-2303-1C
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Temperature:J type: 0 to 400°C/ K type: 0 to 500°C
Ampere : 0.0 to 30.0 A (1 CT)
Range
Working
Do all connection according to circuit diagram.
-Relay will be working as per following modes.
1) Control Mode PID: Relay turning ON/OFF according to heat requirement of the
machine.
2) Control Mode ON/OFF: Relay turns ON (and remains ON) when PV < SV. Relay turns
OFF when PV > SV. After this there may be overshoot depending on the thermal
inertia of the machine. When the PV < SV Minus HYS, Relay turns ON and heating
is resumed.
1) Cooling Time proportional Control action: Relay turns ON/OFF as per set Cycle time
and difference between PV and cooling SV.
2) Cooling ON/OFF control action: Relay is initially OFF. When PV > SV, Relay turns ON
and when PV < SV Minus HYS relay turns OFF.
1) Heater Break alarm: - If the current of the Heater < AMP SV (unhealthy condition)
then Relay turns ON and Upper Display will show , middle display will blinkhbr
showing . To manually turn off Relay, press ENT key 4 sec. Display will continue h
showing till the fault is rectified.hbr
2) Cold start (CS) alarm: Relay is initially OFF. When PV > Alarm SV, Relay turns ON.
When PV < Alarm SV MINUS HYS, Relay turns OFF.
3) High Alarm: Relay is initially OFF. When PV > Alarm SV, Relay turns ON , And remains
ON up to set Alarm time. Alarm is reset when temp. of PV < Alarm SV MINUS HYS.
This action will repeat whenever temp goes beyond Alarm SV.
4) Absolute -Low alarm: Relay is initially OFF. Now for once PV will go above SV, then
when PV < alarm SV, then alarm relay turns ON and remains ON up to alarm time.
Alarm is reset when temp. of PV > Alarm SV+HYS. This action will repeat
whenever temp. goes beyond Alarm SV.
5) In band alarm:- Two Alarm SV has to be defined . Between these two values, Relay
turns ON up to set Alarm time. Below the band & above the band relay turns OFF.
6) Absolute outband alarm:- Two Alarm SV has to be defined. Relay is initially OFF.
Once PV goes in between band value, after this if it goes below the band or above
the band, relay remains ON until alarm time.
HYS= Hysteresis
R1-Heating
R2-Cooling
R3-Alarms
Note:
1) If Sensor Connection is reverse, Display will show message.SRE
2) If Sensor is not connected, Display will show message.Open
3) Set 2 is relative to Set 1. (e.g. Set1=100°C and Set 2 = 15°C then Set 2 is
becomes “115”)
4) For Heater Break Indication, if any phase Heater breaks down than upper display will
indicate and middle display will show blinkingHBR h
P.V = Process value
S.V = Set value
Power On
All digit segment will be turned ON for 3 sec
Previous or default sensor input will be displayed for 2 sec
Process Value
Set Value

SET
Page - 4PID-2303-1C
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Page - 3PID-2303-1C
Set value
Set Point-1
Password Message
Press key for 4 sec to
enter Password
SET
SET
ENT
Process Value
Password Message
( If R2MD = ONF )
(HBA/ CS/ HIG/ ABL/ INB/ ABO/ OFF)
Press key
ENT
TO ENTER BASIC
CONFIGURATION
SETTING, ENTER “73”
Basic Configuration
Set Point Setting
Set Value
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Control Parameter
TO ENTER CONTROL
PARAMETER
SETTING, ENTER “37”
0 0
P O
O
I
N
N
N
F
F
D
D
i
B T P
H
i
4
R
0
L T 7 5
2 1 5
5
(R3MD = CS)
40
Press key to
save & exit
ENT
(If R1MD = PID)
(If R2MD = B.TP)
Press key to
save & exit
ENT
1) Press key to go parameter setting.
SET
3) Press key to save change in setting
4) Press key for 6 sec to start/stop PID AUTO TUNING
5) Press + key for 3 sec to go to factory setting mode.
2) Press or key to change value or to select option.
Key Operation
SET
Factory Setting
ENT
ENT
yes : press key to apply factory set
values as shown in table.
nO : press key to escape
from factory setting.
Select on/off value & press key
to turn on/off heater
Press + key
for 3 sec
Press + key for
4 sec for Heater on/off
FACTORY SETTING
PARAMETER
IT
CT
MR
HYSTERESIS
PB
DT
VALUES
300
15 SEC.
20.0
75
0°C
3°0
1°0
5 Sec
30
SR.
2
4
OFFSET
6
1
3
5
7
8
9
10
0°C
HYSTERESIS-2
HYSTERESIS-3
ALARM TIME
PIDAUTO-TUNING
Presskeyfor6sectostart/stop
PIDauto-tuning
C
PV
R
Tuning
LEDIndication
SV
°
0 0

PID-2303-1C
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PID-2303-1C
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R2MD
ALRM
HBAL
HBA
Hbi
HiG
H
ON
DT
ABL
OFF
CT
INB
PB
MR
CS
HTR
IT
Blower TP Action
Hysterisis 2
Absolute Outband Alarm
Relay 3 Mode
Time
Alarm
Heater Break Alarm Set Point
Cold Start Alarm
Heater
ON-OFF Action
PID Action
Heater Break Alarm
Heater Break Indication Set Point
High Alarm
Heater
ON
Absolute Low Alarm
OFF
In Band Alarm
Proportional Band for PID Action
Integral Time for PID Action
Derivative Time for PID Action
Cycle Time for PID Action
Manual Reset for PID Action
Proportional Band 2 for B.TP Action
Cycle time 2 for B.TP Action
Manual Reset for B.TP Action
Parameter
Password
R3MD = CS
R3MD = HIG/
ABL
S3MD = RLT
S3MD = RLT
-50 to 0
-50 to 50
0 to set1
SLL to SHL
S3MD = IND
S3MD = IND
ONF
PID
R1MD Relay 1 Mode
J
J
HYS1 Hysterisis 1
Relay 2 Mode
HEAT
COOL
Heating
Cooling
K
INPT
Sr.
1
1
Sr
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
13
13
21
11
11
12
12
20
14
14
22
15
15
23
16
17
18
16
27
31
17
24
28
32
18
25
29
33
19
26
30
34
Input
Parameter Description
B.TP
HYS2
ABO
R3MD
TIME
Mr2
PARA
Pb2
PASS
Ct2
36
37
35
CT
Alarm Time
HBAL/HBI H
Set 3 Low
Set 3 HIGH
Set 3
IT
Ct2
Set 2
MR
Hysteresis-1
Hysteresis-2
Hysteresis-3
DT
Mr2
Off-set correction
PB
Parameter
Pb2
Range of the parameter
0.0 to 999.9
Range for J,K
0 to 9999
0 to 9999
4 sec to 99 sec
-9 to +9
2 C to 20°C
4 C to 99 Sec
-9 to +9°C
0 Sec to 99 Sec
1°C To 100°C
1°C To 50°C
1°C To 100°C
1°C To 30°C
-20°C To 20°C
0.0 To 30.0 A
SLL To SET3 HIGH
SET3 LOW To SHL

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PID-2303-1C
All safety related codifications, symbols and instructions that appear in this operating manual
or on the equipment must be strictly followed to ensure the safety of the operating personnel as
well as the instrument.
If all the equipment is not handled in a manner specified by the manufacturer, it might impair the
protection provided by the equipment .
=> Read complete instructions prior to installation and operation of the unit.
WARNING : Risk of electric shock.
3) Cable used for connection to power source, must have a cross section of 1mm or greater. These wires
should have insulations capacity made of at least 1.5kV.
2) To reduce electro magnetic interference, use wire with adequate rating and twists of the same of
equal size shall be made with shortest connection.
4) When extending the thermocouple lead wires, always use thermocouple compensation wires for wiring
for the RTD type, use a wiring material with a small lead resistance (5Ω max per line)and no resistance
differentials among three wires should be present.
1) To prevent the risk of electric shock power supply to the equipment must be kept OFF while doing the
wiring arrangement. Do not touch the terminals while power is being supplied.
5) A better anti-noise effect can be expected by using standard power supply cable for
the instrument.
1) This equipment, being built-in-type, normally becomes a part of main control panel and in such case the
terminals do not remain accessible to the end user after installation and internal wiring.
2) Do not allow pieces of metal, wire clippings, or fine metallic fillings from installation to enter the product
or else it may lead to a safety hazard that may in turn endanger life or cause electrical shock to the operator.
3) Circuit breaker or mains switch must be installed between power source and supply terminal to
facilitate power ‘ON’ or ‘OFF’ function. However this mains switch or circuit breaker must be
installed at convenient place normally accessible to the operator.
4) Use and store the instrument within the specified ambient temperature and humidity ranges as
mentioned in this manual.
Warning Guidelines
Installation Guidelines
Mechanical Installation
Maintenance
Safety Precautions
1) Prepare the panel cutout with proper dimensions as show above.
2) Fit the unit into the panel with the help of clamp given.
3) The equipment in its installed state must not come in close proximity to any heating source,
caustic vapors, oils steam, or other unwanted process by products.
4) Use the specified size of crimp terminal (M3.5 screws) to wire the terminal block. Tightening the
screws on the terminal block using the tightening torque of the range of 1.2 N.m.
5) Do not connect anything to unused terminals.
1) The equipment should be cleaned regularly to avoid blockage of ventilating parts.
2) Clean the equipment with a clean soft cloth. Do not use isopropyl alcohol or any
other cleaning agent.
3) Fusible resistor must not be replaced by operator.
2
A
B
C
D
EF
MODEL A
72mm 72mm 68mm 68mm 3mm 85mm
BC
D E F
DIMENSIONS
102mm - 4.02 inches
90mm - 3.5 inches
PID-2303-1C
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Product improvement and upgrade is a constant procedure. So for more updated operating information and support,
Please contact our helpline : [phone]/76/82 or Email at ser[email protected] Ver: 1912
Connection Diagram Connection Diagram
1
2
8
9
10
11
12
13
14
L
N
!
NO
H1
C NC
RELAY-3
RELAY-1
NO
CT COM
RELAY-2
-
+
TC
100
250V AC
~
50/60 Hz
6VA
15
18
16
19
17
20
3
4
5
6
7
NO
S.S.R
-
+
C
NC C
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