Nardi Sunstorm sfh600 User manual

SFH600 - SFH740 - SFH940 - SFH1200

USE AND MAINTENANCE

MANUAL

SUNFLOWERS HEADERS

MODELS

PEGASO S.r.l. via del lavoro 14 - 37047 -

San Bonifacio - Verona (Italy)

[email protected]

USE AND MAINTENANCE MANUAL

www.nardi-hardvesting.com

Pegaso s.r.l is constantly engaged to improve its products according to the continuous technical developments. Therefore

Pegaso srl reserves the right to make changes from illustrations and descriptions in this documentation and without any

obligations to change the machines already delivered.

The technical data, dimensions and weights are considered with appropriate tolerances. Except mistakes.

The reprint or translation, even partially, is permitted only if authorized in writing by Pegaso srl.

Pegaso s.rl. protects the environment.

The paper of this manual was produced according to the modern criteria of ecological responsability.

ECOLOGICAL

RESPONSIBILITY

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DICHIARAZIONE DI CONFORMITÀ CE – EC DECLARATION OF CONFORMITY

DECLARATION DE CONFORMITÈ CE

DICHIARAZIONE “CE” DI CONFORMITÀ

Dichiariamo sotto la nostra esclusiva responsabilità che il prodotto al quale questa dichiarazione si riferisce è

conforme alle seguenti norme o ad altri documenti normativi:

Direttiva macchine 2006/42/EC e successive modiﬁche.

Pegaso srl ha redatto il fascicolo tecnico relativo al presente modello.

“CE” CONFORMITY DECLARATIONE

We declare on our own responsability that the product to which this declaration refers is in accordance with the

following rules or with other documents containing ofﬁcial rules:

Rules on Appliances 2006/42/EC and further modiﬁcations.

Pegaso srl has prepared the technical booklet of this model.

DÉCLARATION DE CONFORMITÉ “CE”

Nous déclarons sous notre exclusive responsabilité que le produit auquel cette déclaration se réfère est conforme

aux normes suivantes ou à d’autres documents qui contiennent normes ofﬁcielles:

Normes sur machines 2006/42/EC et modiﬁcations suivantes.

Pegaso srl a rédigé le dossier technique relatif à ce modèle.

“CE” KONFORMITÄTSERKLÄRUNG

Auf unsere Alleinverantwortung erklären wir, daß das Produkt, worauf sich diese Zustimmung bezieht, folgenden

Normen oder anderen Vorschriften gemäß ist:

Maschinenrichtlinie 2006/42/EC u.f. Veränderungen.

Pegaso srl hat das technische Anweisungsheft bezüglich dieses Modell verfasst.

DECLARACIÓN “CE” DE CONFORMIDAD

Bajo nuestra exclusiva responsabilidad, declaramos que el producto, al que esta declaración se reﬁere, es

conforme con las siguientes normas u otros documentos normativos:

Normas maquinas 2006/42/EC y su sig. modiﬁcaciones.

Pegaso srl ha redactado el fasciculo tecnico sobre el presente modelo.

ДЕКЛАРАЦИЯ СООТВЕТСТВИЯ ЕС

Заявляем под нашу исключительную ответственность,что продукт,к которому относится данная декларация,

Отвечает следующим нормам или другим нормативным документам:

Директива по машиностроению 2006/42/ЕС и последующие модификации.

Pegaso srl составило техническую брошюру,относящуюся к данной модели.

Data – Date – Le Elisabetta Nardi

24 marzo 2014 -GeneralAmministratore

Manager-Gérant

Stabilimento e Ufﬁci / Factory and Ofﬁces:

37047 San Bonifacio - Verona- Italy

Via del Lavoro 14

Tel. 045/7665570 - Fax 045/7665698

www.nardi-trailers.com

[email protected]

DICHIARAZIONE DI CONFORMITÀ CE – EC DECLARATION OF CONFORMITY

DECLARATION DE CONFORMITÈ CE

DICHIARAZIONE “CE” DI CONFORMITÀ

Dichiariamo sotto la nostra esclusiva responsabilità che il prodotto al quale questa dichiarazione si riferisce è

conforme alle seguenti norme o ad altri documenti normativi:

Direttiva macchine 2006/42/EC e successive modiﬁche.

Pegaso srl ha redatto il fascicolo tecnico relativo al presente modello.

“CE” CONFORMITY DECLARATIONE

We declare on our own responsability that the product to which this declaration refers is in accordance with the

following rules or with other documents containing ofﬁcial rules:

Rules on Appliances 2006/42/EC and further modiﬁcations.

Pegaso srl has prepared the technical booklet of this model.

DÉCLARATION DE CONFORMITÉ “CE”

Nous déclarons sous notre exclusive responsabilité que le produit auquel cette déclaration se réfère est conforme

aux normes suivantes ou à d’autres documents qui contiennent normes ofﬁcielles:

Normes sur machines 2006/42/EC et modiﬁcations suivantes.

Pegaso srl a rédigé le dossier technique relatif à ce modèle.

“CE” KONFORMITÄTSERKLÄRUNG

Auf unsere Alleinverantwortung erklären wir, daß das Produkt, worauf sich diese Zustimmung bezieht, folgenden

Normen oder anderen Vorschriften gemäß ist:

Maschinenrichtlinie 2006/42/EC u.f. Veränderungen.

Pegaso srl hat das technische Anweisungsheft bezüglich dieses Modell verfasst.

DECLARACIÓN “CE” DE CONFORMIDAD

Bajo nuestra exclusiva responsabilidad, declaramos que el producto, al que esta declaración se reﬁere, es

conforme con las siguientes normas u otros documentos normativos:

Normas maquinas 2006/42/EC y su sig. modiﬁcaciones.

Pegaso srl ha redactado el fasciculo tecnico sobre el presente modelo.

ДЕКЛАРАЦИЯ СООТВЕТСТВИЯ ЕС

Заявляем под нашу исключительную ответственность,что продукт,к которому относится данная декларация,

Отвечает следующим нормам или другим нормативным документам:

Директива по машиностроению 2006/42/ЕС и последующие модификации.

Pegaso srl составило техническую брошюру,относящуюся к данной модели.

Data – Date – Le Elisabetta Nardi

24 marzo 2014 -GeneralAmministratore

Manager-Gérant

Stabilimento e Ufﬁci / Factory and Ofﬁces:

37047 San Bonifacio - Verona- Italy

Via del Lavoro 14

Tel. 045/7665570 - Fax 045/7665698

www.nardi-trailers.com

[email protected]

Before using the machine:

Read the user manual

Follow the safety instructions included in the user manual and

reported in the labels of the machine

Do not operate the machine if you are not authorised and trained

00 INDEX –ATTACHED DOCUMENTS

00.00 Foreword

This product has been manufactured according to the safety requirements of "Equipment» 2006/42/EC and Legislative

Decree no. 17/2010 and subsequent updates, and respond to Technical Standards Harmonized applicable to the

product.

This manual for use and maintenance is intended to serve as a guide and contains all the practical information for

operation, registration and maintenance of your new product "SUNFLOWERS HEADER".

The product has been designed and engineered to ensure maximum performance, and has been checked before

commissioning the factory to ensure the perfect conditions operational.

To keep the machine in perfect condition and to ensure a smoothly working , it is essential that the periodic maintenance

operations are carried out respecting the intervals.

Before tos tart or work with the machine, read this manual carefully, with particular attention to the section dealing with

safety rules, and keep it always at hand for future reference.

In case you require further information about the following product "SUNFLOWERS HEADER ", do not hesitate to

contact the manufacturer to the your authorized dealer, that you can find on the website www.nardi-harvesting.com the

page and stores assistance. Both have competent staff, original spare parts and the equipment needed to cater to your

needs.

00.01 Use and maintenance manual

00 INDEX -ATTACHMENTS

00.00 Foreword.............................................................................................................................................

00.01 Index manual of use and maintenance.................................................................................................

01 INTRODUCTION

01.01 Introduction.........................................................................................................................................

01.02 Warranty condition..............................................................................................................................

01.03 Safety requirements............................................................................................................................

01.03.1 Symbols and messages .................................................................................................................

01.03.2 General requirements ....................................................................................................................

01.03.3 Ecological consideration.................................................................................................................

01.04 Scrapping and waste disposal.............................................................................................................

01:05 Copyright ............................................................................................................................................

01.06 Spare Parts.........................................................................................................................................

02 ASSEMBLY OF THE DIVIDERS...........................................................................................................................

03 TECHNICAL SPECIFICATIONS

03.01 Description of the machine and intended use.......................................................................................

03.02 Machine Specifications........................................................................................................................

03.03 Workstation.........................................................................................................................................

03.04 Machine Identification..........................................................................................................................

03.05 Noise level emitted by the machine ......................................................................................................

04 SAFETY MEASURESAPPLIED TO THE MACHINE

04.01 Mechanical protection.........................................................................................................................

04.02 Safety Decals......................................................................................................................................

04.03 Decals positioning scheme .................................................................................................................

04.04 Safety rules ........................................................................................................................................

04.05 Personal protective equipment ...........................................................................................................

05 TRANSPORTAND INSTALLATION

05.01 Transport.............................................................................................................................................

05.02 Coupling and uncoupling SUNFLOWERS HEADER............................................................................

05.03 Road Circulation...................................................................................................................................

06 OPERATION

06.01 Preliminary operations.........................................................................................................................

06.02 Sunflower header working principles ...................................................................................................

07 MACHINE MAINTENANCE

07.01 Preliminary operations.........................................................................................................................

07.02 Safety rules to abserve during maintenance work ................................................................................

07.03 Ordinary maintenance .........................................................................................................................

07.04 Extraordinary maintenance.................................................................................................................

08 INACTIVITY OF THE MACHINE ..........................................................................................................................

01 INTRODUCTION

01.01 Introduction

This manual is intended to serve as a guide and contains, in addition to technical description of the machine, all the

information (instructions, technical diagrams, drawings, photo) useful for transport, installation, assembly /

disassembly, commissioning, service, operation, maintenance and cleaning your SUNFLOWER HEADER.

The operator / operators has / have the duty and responsibility of know and apply it.

Your machine has been designed and built to ensure maximum performance, comfort and easy work in all conditions.

The SUNFLOWER HEADER has been checked before delivery both in the factory and by your dealer to ensure that it is

delivered in perfect condition.

Before operating your machine, carefully read this manual with particular attention to the section dealing with

safety rules, and keep it always reachable for all operators that have to, in various ways, interact with the

machine.

The "left" and "right" are always referred to the travel direction of the machine.

Safety and use of the machines is guaranteed only for the functions and materials listed in this manual and the company

Pegaso Srl declines all responsibility if the machine is used for purposes that do not comply with the instructions for use.

The certificate of conformity is provided when the machine is delivered.

To keep the machine in perfect condition, it is necessary to respect the frequance of routine maintenance outlined in this

manual.

Pictures or illustrations in this manual can eventually shown the machine partially disassembled or with some safety

devises partially disassembled or removed:

Caution! The SUNFLOWER HEADER should never be used in such conditions!

For your safety, make sure that all guards are closed or assembled correctly and that the safety devices are in good

condition.

Never use spare parts that are not original and / or different from those prescribed by the

manufacturer. The installation and / or use of components "not-original" could have negative effects on the design

characteristics of the machine with the possibility of compromising safety

in operation and / or functionality.

The manufacturer is not liable for damage caused by spare parts and accessories "not original ".

Any unauthorized modification of parts operated by the final user automatically cancel the warranty and raises

PEGASO S.R.L. from any responsibility.

In this case the user will be the only responsible for prevention of accidents.

·Be sure that operators and maintenance personnel are trained and informed about the contents of the manual

before putting the machine into operation or execution of maintenance.

· A copy of this manual must be situated in an accessible place, always available for consultation. Keep this manual

for the entire period of the life of the machine.

· The parts with mechanical stress such as twisting, stretching, rotation, especially belts, pulleys, couplings, hoses,

hoses should be checked regularly, must be free of defects and, if necessary, replaced according to the

instructions the manual of the machine.

· Ensure that all protection are closed and attached to frame of the machine.

· In the event of a prolonged stop of the machine, follow all procedures and precautions listed on the manual.

·   After a prolonged period of inactivity check the conservation status of the components in accordance with

standards given by the producer.

· Before the re-start the machine it is important to check the conservation of the processing elements, components,

elements for transmission, and if not appropriate replace them.

· Do not remove the license plates or any other decal installed on the machine. Make sure the plates are always

visible from the staff to control the operation of the machine.

It is forbidden any kind of reproduction, even partial, of this publication without the written consent of the company

Pegaso Srl.

CHANGESAND IMPROVEMENTS

The PEGASO S.r.l. looks to a constant improvement of its products and reserves the right to make changes in ways and

times that it considers necessary, without obligation for his part to carry them out on the machines previously sold.

01.02 WARRANTY CONDITIONS

Your SUNFLOWER HEADER is designed and built following the laws in force in your country and guaranteed according

to the contractual arrangements of the sale with the dealer. If you call directly the manufacturer, the warranty is valid only

if accompanied by fiscal documents (DDT and invoice), so this documentation must be preserved and exhibited in the

event of a claim under this warranty.

The machines are guaranteed for the months after the date of delivery.

The parts found defective will be replaced with a charge of transport costs.

The guarantee is not applicable in the event that:

1. The sunflower header is used in an improper way.

2. Settings and maintenance were not performed according to the instructions in this manual.

3. Maintenance and / or repairs are performed by unauthorized personnel and therefore not qualified.

4. The causes are charged to transport for third parties.

5. Any anomalies caused by the use of parts or accessories "Not-original".

NOTE: The guarantee does not cover any kind of compromise for damages,

loss of earnings and any direct and / or indirect damages.

01.03 Safety requirements

No accident prevention program can be successfull without a complete cooperation of the people who are directly

responsible for the use of the machine.

Most accidents can be avoided by compliance with certain simple safety measures.

It is established that the "best security system" is the operator careful fulfillment of rules on prevention to maintain the

machine.

The safety instructions contained in this manual supplement do not replace the safety rules in force in the country where

the machine is used.

01.03.1 Symbols and messages

Preparing this manual a particular symbology has been used to keep the reader's attention:

WARNING: it denotes working procedures forbidden because very risky; this simbol

is used in the manual every time is evaluated as the safety of the operator is

concerned (failures in following instructions marked with this symbol may cause

serious injury or even death).

IMPORTANT: it denotes procedures to be performed carefully to avoid potentially

dangerous situations that can cause damage to machine.

NOTE: shows the operator the correct procedures to follow.

01.03.2 General requirements

Most accidents can be avoided by observing some elemental standards of safety:

· If you need to install or remove some parts of the machine, use only lifting and transport machines according to the

weight and characteristics of the machine you need to move. Lifting points of hook are indicated by specific decals

on SUNFLOWER HEADER, as illustrated here.

· The machine must only be used by qualified and trained people.

· Before using the SUNFLOWER HEADER, check that all protection and parts are in theys correct position and

properly secured.

· Do not touch any moving parts when the machine is in motion.

· Before you start the machine control be sure that any other operator is engaged in maintenance operations and / or

control. Operations the machine must be free from objects not necessary for its operation and which can be

coupled from moving parts during operation.

· It is forbidden to remove the mechanical protection and safety systems of the header.

· Before cleaning and / or maintenance of the machine, and before removing any mechanical protection, put in

safety condition the SUNFLOWER HEADER following these instruction:

1. Lower the header to the ground.

2. Stop the engine of the combine, remove the key from the dashboard and wait for the

complete stop.

· Keep the machine clean by removing any materials that could damage the operation or the operator (stones,

pieces of iron, pipes, etc...).

· After each cleaning and / or maintenance operation, ensure that you have all the special or generic tools , the

station work is free from objects that are not necessary for its operation and that can be hooked by moving parts of

the machine.

·The machine must be used by personnel wearing protective devices (eg helmet, shoes, gloves, dust mask), as

expressly stated in the manual of use avoid to wear ties, scarves or any clothing that could become caught in

moving parts.

·Pay attention to the labels on the machine every time preparing to operate on the same or nearby.

·The DECALS installed on the machine must always be kept in goodstate. Clean them regularly and replace them

when necessary, addressing to the Pegaso Srl.

Harvesting section Transmission element: left part Transmission element: right part

·Always move AWAY the children from the working area of the SUNFLOWER HEADER.

·    Do not TRY to pull or push the product in different parts of the SUNFLOWER HEADER by hand if the machine is

running or the engine is running.

· In the event of flooding, before working on the machine to extract or remove the product with his hands, follow this

instructions:

1. Lower the header to the ground.

2. Stop the engine of the combine, remove the key from the dashboard and wait for the complete SUNFLOWER

HEADER stop.

· After each maintenance operation, restore the covers removed before use of the machine.

01.03.3 Ecological considerations

Earth, air and water are the essential elements for life and should be respected.

In cases where the legislation does not regulate the use and disposal of products needed for current technology, follow

all suitable precautions to avoid even mild pollution.

Here are some recommendations that may be helpful:

· Find out about the laws in force in the country in which you operate about and respect them.

· If there are no regulations, ask the dealers on the effects of oil lubricants, detergents, etc... have on people and the

environment, also ask the mode to conserve, use and properly dispose of these products. In most cases, the

agricultural advisers will be able to respond appropriately to your questions.

01.04 Scrapping and waste disposal

When you consider appropriate to scrap your header, you must follow the following general rules:

· Dismantle the machine into its constituent parts. Pay attention to all the operations that involve higher risks such as

disassembly of mechanical parts under tension such springs, torsion shafts, leaf springs, etc.., for which one must

follow procedures necessary to safeguard the health and safety of persons and the integrity of the environment.

· To scrap must respect the regulations in force without losing anything in the environment.

Any irregularity committed by the Customer or final User during and after the scrapping and disposal of the

machine components, interpreting and applying the regulations in force, is the sole responsibility of the same.

01.05 Copyright

The copyright of this manual for use and maintenance is owned by Pegaso Srl.

This manual for use and maintenance is intended to serve as a guide and contains, in addition to technical description of

the machine, all the information (instructions, technical diagrams, drawings, photo) useful to transportation, installation,

assembly / disassembly, the commissioning, the management, maintenance and cleaning, the scrapping of your

header cannot be totally or partially copied and / or distributed to persons not authorized for competitive purposes, or

disclosed to any other party.

01.06 Spare Parts

The original spare parts have been specially designed for your sunflower header.

Ask at PEGASO S.r.l. or to your authorized dealer for parts supply.

Original Parts give a guarantee of functionality and ensure the best performance.

Never use not original spare parts, some of them require CE guarantee that can be done only by the manufacturer or by

its qualified suppliers.

The spare parts "not-original" have not been checked or authorized by the manufacturer.

The installation and / or use of such products could have an adverse effect on design features of your machine and could

therefore compromise the operational safety.

The manufacturer is not responsible for any damage caused by "not-original" parts and / or accessories .

It is forbidden to make any changes to the appliance without express written permission of the

manufacturer.

To order spare parts use always quote the model and serial number of your sunflower header (see chapter "Machine

identification" paragraph 04.02).

To send any document you can use the e-mail: [email protected].

02 Assembly of the dividers

Loosen the central

screws on the shield

Remove the srews

of the shield inside

the door

nfo

Arrival of the

sunﬂower header

sunstorm

assembly of the header

Rotate the shield

till the end

Assemble the lateral

dividers

Tighten the central

screws of the

shield

Tighten the screws

inside the door

Important:

Check the position

of the shield

Align the central

dividers with the

lateral dividers

368.2 mm / 14 in1/2

228.4 mm / 8 in63/64

Assembly the upper

cover

Assembly the

central dividers

Pay attention to

the alignment

03 TECHNICAL SPECIFICATIONS

03.01 Description of the machine and intended use

The sunflower header is constituted by a series of components designed for cutting, collection and conveyance of

sunflowers to the harvesting components of the combine.

LATERAL DIVISOR

REEL

REEL’S SHIELD

DIVISORS

FEEDER AUGHER

LEFT TRANSMISSION COMPARTMENT

RIGHT TRANSMISSION COMPARTMENT

TOOL’S COMPARTMENT

HEADER’S FRAME

ADAPTER’S FRAME

CARDAN SHAFT

03.02 Machine Specifications

Travel speed recommended: .........................................................................................................8 km/h - 4,97097 mph

Rotation speed of the reea as preset from the factory: .....................................................................................46 rev/min

Speed of rotation of the screw factory preset: ..........................................................................................175 rev / min

Speed cutting blade: ...............................................................................................................................755 strokes/m