Nautilus 2ST HIP ABDUCTION User manual

HIP
ABDUCTION
36
42,44A
78,85
88
89
99,109
157
158
159
160
161
162
164
165
166
167
168
169
170
179
180
181
183
P
MOVEMENT ARM & WORKBOX ASSEMBLY
SEAT & WORKBOX TO BASE ASSEMBLY
ADJ. SEAT BACK & IDLER ASSEMBLY
SEAT BASE TO BACK FRAME ASSEMBLY
BELT & PULLEY ASSEMBLY
WEIGHT STACK ASSEMBLY
WEIGHT STACK ASSEMBLY
PARTS LIST
PARTS LIST
1
2
3
4
5
6
7
8
9
SERIAL NO.'S
______________
through
______________
Contents
Parts Manual
Maintenance
Manual
Follows page 9
Seelastpagesofthismanualfor 2STStrength
Circuit Exercise Order Diagram and 2ST Floor
Plan Kit.
REVISED: May 3, 2006
OWNER'S
MANUAL
19-4908
PARTS AND SERVICE
709 Powerhouse Road
Independence, Virginia 24348
800-235-2233
Fax: [phone]

MOVEMENT ARM &
WORKBOX ASSEMBLY
1
2
7
8
15
39
39
45
46
47
48
49
51
52
54
55
57
59
61
62
63
64
65
66
68
69
70
71
140
142 143
141
146
148
147
149
151 152 153
162
164
165 166
167
170
176
144
68
46
61
145
153
150
149
140
140
55 55
55
153
152
149
140
71
69
63
63
63
65
52
52
52 64
64
50
56
56
56
56
64
50
48
59
62
62
51
57
59
63
63
54
150
149

SEAT & WORKBOX
TO BASE ASSEMBLY
2
2
7
817
22
23
28
29
28
28
32
33 34
37
87
86
110
111
112 114
116 117
118 119
120
133
134
135
159
169
186
34
34
22 22
33
33
112 86 87
34
25
33 37
118
37
32
22
29
32
22
28
128
128
168

ADJUSTABLE SEAT BACK &
IDLER ASSEMBLY
3
2717
112
118
121
122
123
124
125
126
127
131
132
138
139
140
154
155
156
157
161
171
173
174
125
138 139
140
8
171
174
155
155
156
156

SEAT BASE TO
BACK FRAME ASSEMBLY
4
21
24
26
28
32
33
35
36
37
38 39
73
74
87
95
96
97
43
158
74
21
33
35
33
35
97
96
87
35
35
28
39
39
33
33
26
24 32 94

BELT & PULLEYASSEMBLY
9
5
1
2
4
5
6
8
10
11
12
13
14
16
17
18
19
26
30 163
176
177
9
8
17
2
2
2
2
7
7
7
7
15
17
88
5
3
3
11
11
12
91A
16
30 19
3
7
REVISION 2

D
24 WEIGHT STACK
STANDARD PARTIAL SHIELD
REF #....PART #......320 lb. WEIGHT STACK (20-320)
A............01-0010.....BOLTHH2 7/16-14 X 4 1/2 BLACK
B............02-9190.....1/4-20 X 3/4 TORX HDTYPE "F" SCREW BLACK
C............03-1045.....NUT 7/16 BLACK
D............04-5070.....RUBBER WEIGHT STACK WASHER
E............05-4020.....BOTTOM WEIGHT BUSHING
F............05-4055.....TOP WEIGHT BUSHING
G............06-2005.....CHAIN LINK #100 CONNECTING LINK
H............06-7064.....COIL SUPER 6'
I.............06-8150.....1 1/4 EXTERNAL SNAPRING
J.............06-8254.....SNAP RING 1"
K............07-4000.....NYLINER PLASTIC BUXHING
L............07-8297.....PIN WEIGHT SELECTOR W/MAGNET7' LENGTH
M ...........07-9268.....TOP WEIGHT SLEEVE
N............09-3066.....HOLE PLUG 1 1/4 DIAWHITE
O............09-6135.....BELT ROLLER
P............12-1028.....DECAL WARNING 6"
Q............12-1282.....WEIGHT STACK DECAL 20-310 lbs & kgs
R............17-2204.....1 X 4 X 9.330 TOPWEIGHT STEEL, 10lbs
S............17-2206.....1 X 4 X 9.330 SECOND WEIGHT STEEL, 10lbs
T............17-2203.....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10lbs
U............17-2203.....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10lbs
V............17-4115.....WEIGHT STACK PIN 24 HOLE, 25 1/4 (powder paint)
W...........17-2205.....1 X 6 X 9.330 BOTTOM WEIGHT STEEL, 15 lbs
X............09-9269.....3" WEIGHT STACK SPACER
Y............09-2060.....1 1/2 X 3 HOLE PLUG
Z............12-1283.....WEIGHT STACK DECAL 20-455 lbs & kgs
WOMEN'S/MEDICAL/FULLSHIELD
REF #....PART #......200 lb. WEIGHT STACK (10-200)
A............01-0010.....BOLT HH2 7/16-14 X 4 1/2 BLACK
B............02-9190.....1/4-20 X 3/4 TORX HDTYPE "F" SCREW BLACK
C............03-1045.....NUT NTE 7/16 BLACK
D............04-5070.....RUBBER WEIGHT STACK WASHER
E............05-4020.....BOTTOM WEIGHT BUSHING
F............05-4055.....TOP WEIGHT BUSHING
G............06-2005.....CHAIN LINK #100 CONNECTING LINK
H............06-7064.....COIL SUPER 6"
I.............06-8150.....1 1/4 EXTERNAL SNAPRING
J.............06-8254.....SNAP RING 1"
K............07-4000.....NYLINER PLASTIC BUSHING
L............07-8296.....PIN WEIGHT SELECTOR W/MAGNET4" LENGTH
M ...........07-9268.....TOP WEIGHT SLEEVE
N............09-3066.....HOLE PLUG 1 1/4 DIAWHITE
O............09-6135.....BELT ROLLER
P............12-1024.....DECALWARNING 3"
Q............12-1281.....WEIGHT STACK DECAL (WOMEN'S) 10-260 lbs/kgs
R............17-2210.....1 X 4 X 9.330 TOPWEIGHTALUM., 3.5 lbs.
S............17-2212.....1 X 4 X 9.330 SECOND WEIGHTALUM., 3.5 lbs.
T............17-2211.....1 X 4 X 9.330 BOTTOM WEIGHTALUM., 3.5 lbs.
U............17-2203.....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs.
V............17-4115.....WEIGHT STACK PIN 24 HOLE
W...........17-2203.....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs.
X............07-9269.....3" WEIGHT STACK SPACER
Y............09-2060.....1 1/2 X 3" HOLE PLUG
Z............12-1048.....WEIGHT STACK DECAL (MEDICAL) #1-30
SUPER STACK
REF#.....PART #......365 lb. WEIGHT STACK (20-365)
A............01-0010.....BOLT HH2 7/16-14 X 4 1/2 BLACK
B............02-9190.....1/4-20 X 3/4 TORX HDTYPE "F" SCREW BLACK
C............03-1045.....NUT NTE 7/16 BLACK
D............04-5070.....RUBBER WEIGHT STACK WASHER
E............05-4020.....BOTTOM WEIGHT BUSHING
F............05-4055.....TOP WEIGHT BUSHING
G............06-2005.....CHAIN LINK #100 CONNECTING LINK
H............06-7064.....COIL SUPER 6"
I.............06-8150.....1 1/4 EXTERNAL SNAPRING
J.............06-8254.....SNAP RING 1"
K............07-4000.....NYLINER PLASTIC BUSHING
L............07-8297.....PIN WEIGHT SELECTOR W/MAGNET7" LENGTH
M ...........07-9268.....TOP WEIGHT SLEEVE
N............09-3066.....HOLE PLUG 1 1/4 DIAWHITE
O............09-6135.....BELT ROLLER
P............12-1028.....DECALWARNING 6"
Q............12-1283.....WEIGHT STACK DECAL 20-455 lbs/kgs
R............17-2204.....1 X 4 X 9.330 TOPWEIGHT STEEL, 10 lbs.
S............17-2207.....1 X 6 X 9.330 SECOND WEIGHT STEEL, 15 lbs.
T............17-2205.....1 X 6 X 9.330 BOTTOM WEIGHT STEEL, 15 lbs.
U............17-2205.....1 X 6 X 9.330 BOTTOM WEIGHT STEEL, 15 lbs.
V............17-4115.....WEIGHT STACK PIN 24 HOLE
W...........17-2203.....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs.
X............07-9269.....3" WEIGHT STACK SPACER
Y............09-2060.....1 1/2 X 3" HOLE PLUG
USE CAUTION
WHEN WORKING
WITH WEIGHT
STACK !
A
B
C
E
FG
H
J
K
L
M
O
Q,Z
S
T
W
V
J
M
F
E
R
09-09-99
U
2IP, 2VC, 2BP, 2CR, 2TP, 2LE
XY
Y
6

MINI 24ADD-ON WEIGHT KIT
REF #...PART # ........DESCRIPTION
AA........02-4108 .......3/8-16 X 3/4ALLEN CAPSCREW
BB........01-1258 .......1/2 X 3/4 HEX BOLT BLACK
CC........01-4035.......1/4 X 1-1/4 WIZ BOLT BLACK
DD........02-4110........3/8 X 1-1/4ALLEN CAP SCREW
EE........02-9190 .......1/4-20 X 1/2TORX HD TYPE "F" SCREW BLACK
FF ........03-5111........3/8 CLIP NUT
GG.......03-4290.......1/4 WIZ NUT BLACK ZINC
HH........06-8150.......1 1/4 EXT. SNAP RING
II...........04-5206 .......3/8 SAE FLAT WASHER BLACK
JJ.........04-5214.......1/2 LOCK WASHERS BLACK
KK........06-7062 ........450 OD 5" SUPER COIL
LL.........07-8045 .......ADD ON WEIGHT SELECTOR PIN & KNOB
MM.......07-9245 .......MOLDED WEIGHTSTAND INSERT
NN........07-9250 .......MOLDEDADD-ON-WEIGHT BASE
OO.......07-9255.......MOLDEDADD-ON-WEIGHT LINK
PP........09-3072 .......HOLE PLUG 3/8" BLACK
QQ.......12-1117........ADD ON WEIGHT DECAL LBS/KGS
RR........17-5998.......CASTADD-ON SECOND PLATE
SS........17-5999 .......CASTONE POUND WEIGHT
TT ........17-6015 .......RECTANGULAR WEIGHT BUSHING
USE CAUTION
WHEN WORKING
WITH WEIGHT
STACK !
AA
BB
CC
DD
EE
GG
HH
KK
MM
OO
QQ
RR
SS
TT
UU
WW
XX
I I
JJ
LL
NN
FF
PP
OPTION 2 - 3" WEIGHT STAND:
2BP, 2CR, 2IP, 2LE, 2TP, 2VC
WW......17-4137 .......STANDARD MINI WEIGHT STACK PIN
XX........BSF511........STANDARD MINI WEIGHT STAND
OPTION 2
2IP, 2VC, 2BP, 2CR, 2TP, 2LE
09-09-99 7

2ST HIPABDUCTION
E.L. CODES:.............
2HABS.FULLY SHIELDED HIP ABDUCTION
2WHABS...................FULLY SHIELDED WOMENS' HIPABDUCTION
2MHABS...................FULLY SHIELDED MEDICAL HIPABDUCTION
2HAB ...PARTIAL SHIELDED HIPABDUCTION
2WHAB PARTIALSHIELDED WOMENS' HIPABDUCTION
2SHAB.PARTIALSHIELDED SUPER HIPABDUCTION
REF#....PART#.........DESCRIPTION.............
.............
E.L. CODE:..2HABS, 2WHABS,2MHABS,2HAB, 2WHAB, 2SHAB.............
BLT03..........BELT & PULLEY KIT 4
1...........01-1321 .......BOLT HH5 1/2 X 2 1/2
2...........01-2180 .......BOLT HH5 5/8 X 1 1/2 BLACK
3...........01-4030 .......1/4 X 1 WHIZ FLANGE SM PATTERN BLACK
4...........03-1055 .......1/2 NTE
5...........03-4290 .......1/4-20 WHIZ FLANGE L/N SM PATTERN BLACK
6...........04-5214 .......1/2 LOK WASHER
7...........04-5215 .......5/8 LOK WASHER
8...........06-5045 .......ROLLER BELT
9...........07-8363 .......IDLER PULLEY SPACER
10.........07-8366 .......BELTANCHOR TUBE
11.........07-8982 .......END STRAP CLAMP
12.........07-9079 .......IDLER PLATES
13.........08-7063 .......TEARDROP (FOR CAM)
14.........08-7064 .......TEARDROP INSERT
15.........09-8323 .......2" PULLEY
16.........09-8327 .......3" PULLEY
17.........09-8330 .......4" PULLEY
18.........24-6030 .......KEVLAR BELT appx 66" WT STACK - IDLER.............
.............
E.L. CODE:..2HABS, 2WHABS,2MHABS,2HAB, 2WHAB, 2SHAB.............
FR04............FRAME HAB/HAD KIT
19.........02-9220 .......BOLT HH5 3/8 X 1 1/4
20.........02-9071 .......BOLT HH5 3/8 X 3 3/4
21.........02-9074 .......BOLT HH5 3/8 X 4 1/4
22.........01-1261 .......BOLT HH5 1/2 X 1
23.........01-1271 .......BOLT HH5 1/2 X 1 1/4
24.........01-1402 .......BOLT HH5 1/2 X 2 1/4
25.........01-1321 .......BOLT HH5 1/2 X 2 1/2 BLACK
26.........03-1035 .......NUT 3/8 NTE
27.........03-1055 .......NUT 1/2 NTE
28.........03-1055 .......NUT 1/2 NTE BLACK
29.........04-5207 .......1/2 FLAT WASHER
30.........04-5213 .......3/8 LOK WASHER
31.........04-5214 .......1/2 LOK WASHER
32.........04-5214 .......1/2 LOK WASHER BLACK
33.........04-5145 .......PLASTIC BOLT CAP
34.........04-5130 .......1/2" BOLT CAP WASHER
35.........04-5135 .......3/8" BOLT CAP WASHER
36.........07-9260 .......FRAME BRACE 1 1/2 SQ TUBING (BEND)
37.........09-2020 .......FRAME PLUG 1 1/2 SQ
38.........09-2040 .......FRAME PLUG 1 1/2 X 2 11 GA
39.........09-5035 .......RUBBER FOOTPADS (RECTANGLE)
40.........17-1375 .......GUIDE RODS.............
.............
E.L. CODE:..2HABS, 2WHABS,2MHABS,2HAB, 2WHAB, 2SHAB.............
IN01.............INSPECTION KIT
41.........12-1088 .......INSPECTION STICKER DECAL
42.........12-1095 .......DECAL NAUTILUS NAMEPLATE 2 1/2 x 9 1/4 long
43.........19-1291 .......DECAL SERIAL# BAR CODE
44.........40-7167 .......BAG 50 X 46 X 86 X .002 THICK
.............E.L. CODE:..2WHABS, 2WHAB.............
IN03.............INSPECTION KIT
44A ......12-1175........NAUTILUS WOMEN'S NAMEPLATE 2 1/2 x 9 1/4
REF#....PART#.........DESCRIPTION
.............E.L. CODE:..2HABS, 2WHABS,2MHABS,2HAB, 2WHAB, 2SHAB.............
MV02...........WORKBOX & MOVEMENTARM KIT 2
45.........01-1546 .......BOLT HH5 3/8 X 3/4
46.........01-1321.......BOLT HH5 1/2 X 2 1/2 BLACK
47.........01-2270 .......BOLT HH5 5/8 X 7 BLACK
48.........01-2280 .......BOLT HH5 5/8 X 7 1/2 BLACK
49.........02-4119........1/2 X 1 3/4 AC SCREW
50.........02-4071 .......SCREW BLACK SHIELD 1/4-20 X 3/4 PAN HEAD
51.........02-9210 .......BOLT HH5 3/8 X 1 BLACK
52.........03-4277 .......NUT 1/4 NTE
53.........03-1055 .......NUT1/2 NTE
54.........03-1067 .......NUT 5/8 NTE
55.........03-1055 .......NUT 1/2 NTE BLACK
56.........04-5205 .......WASHER FLAT 1/4 SAE
57.........04-5206 .......3/8 FLAT WASHER
58.........04-5213 .......3/8 LOK WASHER
59.........04-5213 .......3/8 LOK WASHER BLACK
60.........04-5214 .......1/2 LOK WASHER
61.........04-5214 .......1/2 LOK WASHER BLACK
62.........04-5215 .......5/8 LOK WASHER
63.........07-1070 .......BEARING ROLLER 7510 .625 X 1.750 X .750
64.........07-5064 .......203 PP BEARINGS
65.........07-9262 .......MOVEMENTARM LINK
66.........08-7050 .......3/4 MA STOP
67.........09-2020 .......FRAME PLUG 1 1/2 SQ
68.........09-3068 .......7/16 DIA HOLE PLUG
69.........09-3069 .......1/2 DIA HOLE PLUG
70.........09-4040 .......3/4 CRUTCH TIP
71.........09-4080 .......1" ROUND X 1/4 THICK BUMPER.............
.............
E.L. CODE:..2HAB, 2WHAB, 2SHAB.............
SH06............OUTER PARTIALSHIELD BF507 KIT
72.........03-4060 .......1/4-20 CLIP NUT
73.........07-9137 .......FRONT FRAME WORKBOX BRACKET
74.........07-9138 .......UPPER MAIN FRAME SHIELD BRACKET
75.........19-1015 .......2" SQ SERIES 170 DUAL LOC
76.........19-1016 .......1 X 2 RECT. SERIES 400 DUAL LOC
77.........02-4070 .......SCREW SHIELD 1/4 X 3/4
78.........14-2694 .......SHIELD 2ST OUTER BF507.............
.............
E.L. CODE:..2HABS, 2WHABS, 2MHABS.............
SH07............OUTER SHIELD BF507 KIT
79.........03-4060 .......1/4-20 CLIP NUT
80.........07-9137 .......FRONT FRAME WORKBOX BRACKET
81.........07-9138 .......UPPER MAIN FRAME SHIELD BRACKET
82.........19-1015 .......2" SQ SERIES 170 DUAL LOC
83.........19-1016 .......1 X 2 RECT. SERIES 400 DUAL LOC
84.........02-4070 .......SCREW SHIELD 1/4 X 3/4
85.........14-2691 .......SHIELD OUTER MAIN BF507.............
.............
E.L. CODE:..2HABS, 2WHABS, 2MHABS, 2HAB, 2WHAB,
2SHAB.............SH10............HAB / HAD SEAT SHIELD KIT
86.........02-4070 .......SHIELD SCREW 1/4-20 X 3/4 PAN HEAD
87.........03-4060 .......1/4-20 CLIP NUT
88.........14-2113........WORKBOX SHIELD HAB/HAD
89.........14-2115........RIGHT SIDE SHIELD HAB.............
.............
E.L. CODE:..2HABS, 2WHABS, 2MHABS.............
SH16............INNER SHIELD KIT 3
90.........01-1310 .......BOLT HH5 1/2 X 2 1/4
91.........03-1055 .......1/2 NTE
91A ......03-4035.......1/4-20 X 11/16 THREADED INSERT
92........03-4060 .......1/4-20 CLIP NUT
93.........04-5214 .......1/2 LOK WASHER
94.........07-5071 .......LOWER SHORT FRAME HOOK
95.........07-9004 .......MOUNT SHIELD LEFT LOWER
8

REF#....PART#.........DESCRIPTION
96.........07-9136 .......BRACKET LARGE LOWER BASE SHIELD
97.........02-4134 .......1/4 x 1/2 PAN HD. "F" THD. CUTTING SCW.
99.........14-2112........INSIDE MAIN SHIELD.............
.............
E.L. CODE:..2HAB, 2WHAB, 2SHAB.............
SH22............INNER PARTIALSHIELD KIT 2
100.......01-1310 .......BOLT HH5 1/2 X 2 1/4
101.......03-1055 .......1/2 NTE
102.......03-4060 .......1/4-20 CLIP NUT
103.......04-5214 .......1/2 LOK WASHER
104.......07-9004 .......SHIELD MOUNT CENTER
105.......07-9274 .......16GASHEET METAL 2ST SHIELD SHROUD
106.......19-1015 .......2" SQ SERIES 170 DUAL LOC
107.......19-1016 .......1 X 2 RECT. SERIES 400 DUAL LOC
108.......02-4070 .......SHIELD SCREWS
109.......14-2695 .......2ST INNER SHIELD.............
.............
E.L. CODE:..2HABS, 2WHABS, 2MHABS, 2HAB, 2WHAB,
2SHAB.............SK07............SHOCK ADJUSTMENT KIT 7
110.......03-5106 .......NUT HEX 10MM
111 .......06-8000.......SEAT ADJUSTMENT HANDLE 7/8"
112.......07-8135 .......COTTER PIN #RUE-10 mfg. PIVOTPOINT
113.......07-9201 .......SHOCK LEVER P/N 783234
114.......07-9205 .......HEADTHREAD ON CASTALUM
115.......12-1109........SEAT SHOCK ADJ. TAG
116.......12-1113........SHOCK WARNING DECAL
117.......06-8007 .......SEAT ADJUSTMENT CABLE, 30"
118.......07-8027 .......PIN CLEVIS 5/16 X 1 3/16
119.......09-1058 .......RUBBER HAND GRIP, 7/8 X 4 1/2
120.......10-3036 .......SPRING GAS 200 NEWTON (682985) EXT..............
LENGTH 16.54.............
.............
E.L. CODE:..2HABS, 2WHABS, 2MHABS, 2HAB, 2WHAB,
2SHAB.............ST01............ADJUSTABLE SEAT BACK KIT 1
121.......01-1557 .......BOLT HH5 3/8 X 6
122.......03-1035 .......NUT NTE 3/8
123.......04-5213 .......WASHER INT LOK 3/8
124.......07-9264 .......5/8 DIA SLEEVE
125.......08-7040 .......5/8 ID X 1 OD X 1 LONG NYLON BUSHING
126.......09-2040 .......PLUG FRAME 1 1/2 X 2 X 11 GA
127.......09-4080 .......1" ROUND X 1/4 THICK BUMPER
128.......09-8080 .......WIRE TIE
129.......12-1001 .......SEAT POSITION INDICATORARROW
130.......12-1006 .......SEAT DECAL 1-5 WHITE.............
.............
E.L. CODE:..2HABS, 2WHABS, 2MHABS, 2HAB, 2WHAB,
2SHAB.............UPH21.........BHAB / BHAD UPHOLSTERYKIT
131.......UP8310........PAD BACK
132.......UP720..........SLIPCOVER DEBOSSED LOGO
133.......UP8790........PAD SEAT
134.......01-1115........BOLT HH5 3/8 X 2 1/2 BLACK
135.......04-5213 .......WASHER INT LOK 3/8 BLACK
136.......OMIT
137.......OMIT
138.......02-9220 .......BOLT HH5 3/8 X 1 1/4 BLACK
139.......04-5135 .......3/8" BOLT CAP WASHER
140.......04-5145 .......PLASTIC BOLT CAP
141.......UP8810........KNEE PAD
142.......02-9210 .......BOLT HH5 3/8 X 1 BLACK
143.......04-5135 .......3/8" BOLT CAP WASHER
144.......UP-9930 ......LEG PAD
145.......02-9210 .......BOLT HH5 3/8 X 1 BLACK
146.......04-5213 .......WASHER INT LOK 3/8 BLACK
147.......UP9932........LEG PAD RIGHT
148.......UP9934........LEG PAD LEFT
149.......02-9210 .......BOLT HH5 3/8 X 1 BLACK
150.......04-5213 .......WASHER INT LOK 3/8 BLACK
REF#....PART#.........DESCRIPTION
151.......14-6290 .......ANKLE PAD
152.......01-1546 .......BOLT HH5 3/8 X 3/4 BLACK
153.......04-5135 .......3/8" BOLT CAP WASHER
154.......14-6324.......PLATFORM
155.......02-9210 .......BOLT HH5 3/8 X 1 BLACK
156.......04-5213 .......WASHER INT LOK 3/8 BLACK
.............E.L. CODE:..2HABS, 2WHABS, 2MHABS, 2HAB, 2WHAB,
2SHAB.............WL06...........WELDMENT KIT HIPABDUCTOR
157.......AB504..........ADJUSTABLE BACKASSEMBLY
158.......BF507..........WEIGHT FRAMEASSEMBLY
159.......BSF508........BASE FRAME ASSEMBLY
160.......BSF509........8" WEIGHT STACK BASEASSEMBLY
161.......IB502...........IDLER BRACKETASSEMBLY
162.......LK527..........LINKAGEASSEMBLY
163.......LK535..........LINKAGEASSEMBLY
164.......MA549.........MOVEMENTARMASSEMBLY
165.......MA550.........MOVEMENTARMASSEMBLY
166.......MA551.........MOVEMENTARMASSEMBLY
167.......MA552.........MOVEMENTARMASSEMBLY
168.......SF514..........SEATFRAMEASSEMBLY
169.......SF517..........SEATFRAMEASSEMBLY
170.......WB513.........WORKBOXASSEMBLY.............
.............
E.L. CODE:..2HABS, 2WHABS, 2MHABS, 2HAB, 2WHAB,
2SHAB.............PR02............PARTS KIT HIPABDUCTOR
171.......01-1282 .......BOLT HH5 1/2 X 1 1/2
172.......01-2180 .......BOLT HH5 5/8 X 1 1/2
173.......03-1055 .......1/2 NTE
174.......04-5214 .......1/2 LOK WASHER
175.......04-5215 .......5/8 LOK WASHER BLACK
176.......11-3382........BELTED HIPABDUCTOR CAM
177.......24-6030 .......KEVLAR BELT appx 148" IDLER - CAM.............
.............
E.L. CODE:..2HABS, 2WHABS, 2MHABS, 2HAB, 2WHAB,
2SHAB.............SH30............SHIELD KIT HIP ABDUCTOR
178.......07-9138 .......UPPER MAIN FRAME SHIELD BRACKET
179.......12-1026 .......KEEP HANDSAWAY
180.......12-2758 .......PLACARD HAB
181.......14-2114........LEFT SIDE SHIELD HAB
182.......19-4908 .......PARTS DIAGRAM HAB
183.......02-4074 .......SCREW TRUSS 1/4 X 1/2.............
.............
E.L. CODE:..2HAB, 2WHAB, 2SHAB
184.......09-3067 .......PLUG HOLE 1/4 WHITE
185.......09-3074 .......3/4" BLACK HOLE PLUG
186.......09-2070 .......FRAME PLUG 2" SQ.
9

4
Nautilus warrants only to the original purchaser
that Nautilus® exercise equipment from the
manufacturer is free from defects in material and
workmanship under normal use and service. Our
obligation under this warranty shall be limited to the
repair or exchange at our plant (a) of any part or parts
of the structural frame, moving weldments or weight
stacks which may thus prove defective under normal
use and service for the lifetime of the product from
delivery to the original purchaser; (b) of any moving
part or parts not otherwise disclosed within this
warranty which thus may prove defective under
normal use and service within one (1) year from
delivery to the original purchaser; and (c) of any
upholstery, pads, grips or tethered weight pin
connectors which thus may prove defective under
normal use and service within 120 days from delivery
to the original purchaser. This warranty only applies
to those parts that our own examination discloses to
our satisfaction to be thus defective.
This warranty is expressly in lieu of all other
warranties, express or implied, including the
warranties of merchantability and fitness for use and
of all other obligations or liabilities on our part, and
we neither assume nor authorize any other person to
assume for us any other liability in connection with
the sale of this NAUTILUS® exercise equipment. This
warranty shall not apply to this NAUTILUS® exercise
equipment or to any part thereof which has been
subject to accident, negligence, alteration, abuse, misuse,
or a lack of maintenance in accordance with our
recommended maintenance instructions. We make no
warranty whatsoever in respect to accessories or parts
not manufactured by us and disclaim all warranties,
express or implied, as to such accessories and parts. The
term “original purchaser”, as used in this warranty, shall
be deemed to mean that person or entity for whom this
NAUTILUS® exercise equipment is originally installed.
This warranty shall apply only within the boundaries of
the continental United States.
NAUTILUS® shall not be liable for any loss or
damage, including incidental or consequential damages
resulting directly or indirectly from the use or loss of use
of our NAUTILUS® exercise equipment. Without
limiting the generality of the foregoing, this exclusion
from liability embraces the purchaser’s expenses for
downtime or for making up downtime, damages for
which the purchaser may be liable to other persons,
damages to property, and injury to or death of any
persons. We neither assume not authorize any person to
assume for us any liability in connection with sale or use
of our equipment. There are no oral agreements or
warranties collateral to or affecting this agreement.
Nautilus®Variable Resistance Warranty Limited
Warranty Terms & General Specifications
TM
®
Warranty Information
Kevlar™Belt Adjustment
Instructions
To adjust belt:
1. Remove the Shielding.
2. Remove the Tethered Weight-Pin from weight stack hole.
See Figure 3.
3. Lift top weight using the appropriate lifting mechanism
- in most cases the moving arms for exercising.
4. While top weight is suspended, insert a shim between
the first and second weight (two quarters will suffice).
5. Release top weight so the first stack is resting on the
shim.
6. Loosen the two bolts at the end of the belt and pull
through excess belting until tight.
7. Tighten belt bolts and lift top weight to remove the shim.
8. Lower the mechanism to rest on the weight stack.
9. If belt is still loose, repeat this procedure until there is
no looseness at the beginning of an exercise.
10. If you experience difficulties in tightening the belts,
please contact your Nautilus service professional or call
1-800-NAUTILUS (1-800-235-2233), Parts & Service
Department, for assistance.
Belts require tightening when a lack of resistance and
uneven feel is noticed at the beginning of an exercise. USE
CAUTION AROUND THE WEIGHT STACK WHEN
TIGHTENING KEVLAR™ BELTS.
Figure 3
WARNING
Store indoors only. Do not subject
machine to high humidity or damp
conditions.
TWO
QUARTERS
FOR SHIMS
TOP
WEIGHT
STACK
WEIGHT-PIN
BOLTS
KG.
LB.
20 9
KG.
LB.
30 14
KG.
LB.
40 18
KG.
LB.
50 23
KG.
LB.
60 27
KG.
LB.
70 32
KG.
LB.
80 36
KG.
LB.
90 41

1
Getting maximum results from Nautilus®
machines depends on proper maintenance
of equipment.
Maintenance
INSTRUCTIONS
TM
®
Welcome
Contents
TM
Nautilus machines -- the culmination of years of research
and refinement -- are made from the highest quality
materials, under exacting conditions. The quality control
tag attached to each machine before shipping ensures that
each unit has been thoroughly inspected to meet Nautilus'
strict requirements.
Should you, the owner of a Nautilus machine, need to
replace any parts because of normal wear and tear, or should
your machine ever need maintenance, Nautilus invites you
to call our Virginia Headquarters office for information on
parts and service.
Nautilus has available: detailed isometric drawings on
the website @ www.nautilus.com for each machine
manufactured, genuine Nautilus Upholstery Pads,
Naugahyde® Spray Cleaner/Conditioner recommended for
Nautilus upholstery pads and TFL #50 Wet Lubricant
recommended for the care of the guide rods of Nautilus
selectorized resistance machines.
Nautilus’ concern for the customer does not end with
the purchase of equipment. Your comments are always
welcomed. In the unlikely event that a problem occurs, call
us toll free:
Nautilus
Customer Service
1-800-235-2233
Fax: [phone]
Parts & Services
Regular and scheduled maintenance will prolong the life
of your Nautilus equipment. Should you have to replace
parts, use only genuine Nautilus parts. The Nautilus
Customer Service Team invites you to call in your order
for replacement parts. They’re never too busy to discuss
or offer a tip on your maintenance tasks.
Congratulations on choosing Nautilus® Variable
Resistance strength training equipment. The addition
of several exciting new features to the Nautilus® line,
as outlined in these instructions, ensures that your
equipment will operate with little scheduled
maintenance. We know this is important to you and
your customers, so please take a few minutes to read
the following instructions for keeping your Nautilus®
equipment in the best working condition.
For Variable Resistance Strength Training Equipment
Welcome ...........................................................1
Parts & Service ..................................................2
Safety/Before Exercising...................................2
Maintenance Schedule...................................2
General Maintenance.....................................2
Cleaning............................................................3
Lubrication.........................................................3
Hydraulic Unit Adjustment ...............................3
Kevlar Belt Adjustment Instructions.................4
Warranty Information........................................4

2
Maintenance Schedule
Before Exercising
1. Supervision is necessary when the machine is
used by or near children, invalids, or disabled
persons.
2. Follow the instructions for specific exercises on
each machine
3. Get in and out of the equipment carefully.
4. Never operate the machine without shields in
place.
5. Use only Nautilus selector pins in weight stack.
Never drop or insert any other object into
machine opening.
6. Use this machine only as intended or described
in this manual.
7. Do not operate equipment with loose or damaged
parts.If machine fails to operate correctly, do not
attempt to repair. Notify authorized personnel of
the problems.
8. Keep hands and feet clear of weights and other
moving parts when in use. Keep hands and feet
only on the hand grips and foot pads provided.
9. Failure to comply with these instructions may
result in personal injury.
To guard against injury, all equipment users
should follow these instructions.
Safety
■Check with your physician and get approval
before beginning a training routine.
■Become familiar with the equipment before
beginning a training routine.
■Always warm-up before and cool down after
exercising.
■Move slowly during each exercise. Do not jerk
or "throw" the weight.
■Breathe freely. Donot hold your breath while
lifting or lowering weight.
■Hold movement arms and handles firmly, do
not squeeze or grip tightly.
■Structure each workout to exercise the largest
muscles first. Suggested routines are found in
the Nautilus TotalFitness Program.
■Experiment to find the exact weight you need
for each exercise. Select a resistance that allows
you to perform eight to twelve slow repetitions.
Take two seconds to lift the weight. Pause briefly,
andtake four seconds to lower the weight.
Stop exercising immediately if you experience a sharp
nerve or joint pain, and seek medical advice.
EVERY 6
DAILY WEEKLY MONTHLY MONTHS
General Maintenance
Check Safety & Warning Decals ✿✿✿✿✿✿✿✿✿✿✿✿✿■
Inspect Belts & Cables ✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿■
Spot Check Belt ✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿■
Spot Check Nuts and Bolts ✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿■
Spot Check All Pegs and Stops _______________________________________________________■
Examine Rotation Points _________________________________________________________________________■
Cleaning
Clean Upholstery _____________________________________■
Use Nautilus Disinfectant Cleaner.
Clean Surface Area _________________________________________________■
Remove Dust___________________________________________________________________________________■
Lubrication
Lubricate and Clean Guide Rods Using TFL 50___________________________■
Do not lubricate hydraulic cylinders.

3
Do not place equipment in direct sunlight as ultra violet
rays can damage shields and upholstery.
NET WT. 10 OZ. (283.5g)
STOCK NO.
RG 60127
DANGER! EXTREMELY FLAMMABLE. HARMFUL OR FATAL IF SWALLOWED.
CONTENTS UNDER PRESSURE. SEEBACK PANEL.
DANGER! EXTREMEMENT INFLAMMABLE.
CONTENU SOUS PRESSION. VOIR ETIQUETT AL'ENDOS.
■Cleans/Lubricates/Protects
■Homogenized/No Kerosene/No Wax
■Non-Toxic/Environmentally Safe
■Nettote/Lubrifie/Protege
■Produit Homogénéisé/Formule
D'avant-Garde/Sans Cire
■Non-Toxique/Sans Effet Sur
E'environnement
PART
NUMBER
19-1160
*TFL 50
Wet
Lubricant
Recommended
for Nautilus
Machines.
Lubrication
Cleaning
1. UPHOLSTERY CLEANING AND PROTECTION
A. Keep pads free of perspiration at all times.
B. Clean and disinfect upholstery at the end of each
day,especially areas where perspiration and scalp
oil collect.
C. Clean all outside surfaces with non-abrasive, non-
chlorinated household cleaners. Nautilus
Disinfectant Cleaner is an effective upholstery care
product. 2. CLEANING AND CARE OF PAINTED
SURFACES
A. Wipe painted surfaces with a
damp cloth and car wax.
B. Let dry and buff with a dry
cloth.
3. CLEANING AND CARE OF ABS PLASTIC
SHIELDING
A. Clean with non-abrasive, non-
chlorinated household cleaners.
B. Vacuum or wipe dust from
recessed areas and surfaces
WARNING
Do not lubricate
MINI WEIGHTS.
May cause damage
and VOID
WARRANTY.
MOVING PARTS
A. To clean and lubricate guide rods, apply TFL#50
Wet Lubricant to a clean cloth then use to wipe
rods.
Note: The hydraulic unit only needs adjustment if the
seat will not stay in position.
1. Remove CLEVIS and COTTER PINS. Remove
CIRCULAR COTTER PINS by lifting up the wire that crosses
over straight end of pin, see Figure 1. Save all PINS.
2. Use a flat blade screwdriver to gently unsnap CABLE
from LEVER MECHANISM. Be careful not to break cable
fitting.
3. Remove hydraulic unit from machine, loosen NUT by
backing it down ROD. Hold LEVER MECHANISM and twist
SHAFT until there is free play in LEVER, as shown by "B" in
Figure 1.
4. Hold LEVER MECHANISM and twist SHAFT (as shown
by "C" in Figure 3) until LEVER free play is gone, then back
off 1/8 turn. Tighten NUT against LEVER MECHANISM. The
NUT MUST BE PROPERLY TIGHTENED to keep hydraulic
unit in adjustment.
5. TwistSHAFT slightly to realign the top and bottom
clevis pin holes.
6. Use pliers to snap and lock the CABLE on to the LEVER
MECHANISM.
7. Reposition the hydraulic unit on machine and insert
CLEVIS and COTTER PINS. The circular COTTER PINS can
be pushed into holes.
8. The HANDLE NUT should be tight against the
HANDLE HOUSING, see Figure 2. The HANDLE LEVER
should touch the GRIP when squeezed. If it does not touch,
adjust as follows:
a. Loosen the HANDLE NUT by turning counter
clockwise.
b. Turn the ADJUSTMENT BARREL clockwise until the
HANDLE LEVER has approximately 1/4" free play.
c. Tighten the HANDLE NUT against the HANDLE
HOUSING.
Hydraulic Unit Adjustment
3. SHIELD REMOVAL
Nautilus® 2ST machines are equipped with quick-
release shield fasteners. To remove Quick-Release
shielding, gently pull shielding away from the frame.
Use a proper screwdriver to remove front shielding,
which is attached to the frame with screws.
HIGH PRESSURE : DO NOT LUBRICATE
ROD. SEAL DAMAGEWILL OCCUR.
EYE AND INJECTION HAZARD EXISTS.
Figure 1
HANDLE
NUT
ADJUSTMENT
BARREL
HANDLE HOUSING
HANDLE
LEVER
1/4" free play
Figure 2
or COTTER PIN
CLEVIS
PIN
NUT
LEVER
MECHANISM
A
B
SHAFT
LEVER
C
HIGHPRESSURE : DO NOT LUBRICATE
ROD.SEAL DAMAGEWILL OCCUR.
EYEAND INJECTION HAZARD EXISTS. HIGHPRESSURE : DO NOT LUBRICATE
ROD.SEAL DAMAGEWILL OCCUR.
EYEAND INJECTION HAZARD EXISTS. HIGHPRESSURE : DO NOT LUBRICATE
ROD.SEAL DAMAGEWILL OCCUR.
EYEAND INJECTION HAZARD EXISTS.
CIRCULAR COTTER PIN
CABLE
Detergent/
Disinfectant-Odor
Counteractant
Detergente/
Desinfectante
y Neutralizante
de Olores
Keep out of Reach of
Children • For Industrial
Use Only
HEALTH
FIRE
REACTIVE
PART
NUMBER
19-1175
Detergent/Disinfectant Odor Counteractant
QUIK FILL A-
33