Nautilus Bowflex VeloCore Series User manual

1
8027841.090122.C
Service Manual
Table of Contents
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America [phone], [email protected] | outside U.S.
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ORIGINAL MANUAL - ENGLISH VERSION ONLY
8027842.090122.C
%RZÁH[™VeloCore™Bikes
Service Manual
™
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1 FCC Compliance 3
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1 Maintenance 5
1 Checking the Drive Belt Tension 5
1 Moving/Storing the Machine 6
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1 Emergency Stop 7
1 Resistance Adjustment 7
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1 Console 7
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1 Mounting/Dismounting 9
1 Adjustments 9
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1 Demonstration Mode 12
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Mechanical Procedures
2 Adjust the Belt Tension 17
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5 Adjust the Seat Post Mounting Bracket 31
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7 Install Flywheel Shroud Pads 41
Part Replacement
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10 Replace the Bumper 52
11 Replace the Bumper Cup 55
12 Replace the Center Discs 59
13 Replace the Console 63
14 Replace the Console Mast 67
15 Replace the Crank Arm 72
16 Replace the Drive Belt 76
17 Replace the Drive Pulley 84
18 Replace the Flywheel 92
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20 Replace the Idler Pulley (Tensioner) 105
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24 Replace the Pedals 125
25 Replace the Resistance Magnet Carriage
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26 Replace the Resistance PCB 132
27 Replace the Resistance Adjuster
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28 Replace the Shrouds / Front Fenders 140
29 Replace the Speed Sensor 145
30 Replace the Tilt Sensor PCB 148
Section Code Section Page NumberSection Code Section Page Number

2
8027843.121521.B
Service Procedures
Important Safety Instructions
This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and
understand all Warnings on this machine.
Before servicing or using this equipment, obey the following warnings:
Read and understand the Service Manual before working on the machine. Failure to obey the instructions and safety warnings
could cause injury to the service technician or bystanders.
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these components. Do not try to do heavy or awkward steps on your own.
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• Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or
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If you need assistance, please call Nautilus Customer Service(if purchased in US/Canada) or your local distributor (if purchased
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This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and understand
all Warnings on this machine.
Important Safety Instructions and General Troubleshooting
Information for the %RZÁH[™VeloCore™Bikes
™
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America [phone], [email protected] | outside U.S. www.nautilusinternational.com | Printed
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United States and other countries. | The Bluetooth®ZRUGPDUNDQGORJRVDUHUHJLVWHUHGWUDGHPDUNVRZQHGE\%OXHWRRWK6,*,QFDQGDQ\XVHRIVXFKPDUNVE\1DXWLOXV,QFLVXQGHUOLFHQVH_
ORIGINAL DOCUMENT - ENGLISH VERSION ONLY

3
FCC Compliance
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void the user’s authority to operate the equipment.
This product complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device
may not cause harmful interference, and (2) this device must accept any interference received, including interference that
may cause undesired operation.
1RWH This product has been tested and found to comply with the limits for a Class B digital device, pursuant to CFR47
Part 15 Subpart B of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference in a residential installation. This equipment generates radio frequency energy and, if not installed and used in
accordance with the instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a particular installation. In the unlikely event that this
equipment does cause harmful interference to radio or television reception, which can be determined by turning the
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• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Consult the dealer or an experienced radio/TV technician for help.
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SAFETY WARNING LABELS AND SERIAL NUMBER
WARNING!
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machine.
• Keep children and pets away.
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• For Consumer Use Only.
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• 6HWXSDQGRSHUDWHWKHVWDWLRQDU\H[HUFLVHELF\FOHRQDVROLGOHYHO
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stop.
• Spinning pedals can cause injury.
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4
SPECIFICATIONS
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16” monitor 22” monitor
Machine Weight without Dumbbells:  NJOE NJOE
$SSUR[6FUHHQ6L]HPHDVXUHGGLDJRQDOO\ 39.6 cm (15.6”) 54.6 cm (21.5”)
:HLJKWRI'XPEEHOOVVXSSOLHGLQ86&DQDGDNJOEV
7RWDO6XUIDFH$UHDIRRWSULQWRIHTXLSPHQW 9290.2 cm2(1440 in2)
Power Requirements
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Input Voltage:     9$&+]$
Output Voltage:   9'&$
$UP%DQGVXSSOLHGLQ86&DQDGD 5HFKDUJHDEOHOLWKLXPEDWWHU\
'2127GLVSRVHRIWKLVSURGXFWDVUHIXVH7KLVSURGXFWLVWREHUHF\FOHG)RUSURSHU
GLVSRVDORIWKLVSURGXFWSOHDVHIROORZWKHSUHVFULEHGPHWKRGVDWDQDSSURYHGZDVWH
center.
61.2 cm
(24.1”)
151.8 cm
(59.8”)
133.6 cm
(52.6”)
´PRQLWRU
61.2 cm
(24.1”)
151.8 cm
(59.8”)
140.3 cm
(55.3”)
´PRQLWRU
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ZRUNRXWDUHDRIDPLQLPXPP[P´[´.HHSDWOHDVWP´DORQJWKHVLGHXVHGWRDFFHVVWKHPDFKLQHFOHDUDQGDWOHDVWP
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0.3m
12”
2.1m 84”
1.5m
60”
0.6m
24”
0.6m
24”

5
MAINTENANCE
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done. Worn or damaged components must be repaired or replaced immediately. Only manufacturer supplied components can be
used to maintain and repair the equipment.
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Disconnect all power to the machine before you service it.
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with loose Pedals.
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or after 20 hours:
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The machine may be moved by one or more persons depending on their physical abilities and capacities. Make sure that you and
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rollers.
5. Push the machine into position.
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the computer operation.
For safe storage of the machine, remove the power adapter and
place in a secure location. Be sure the machine is stabilized in
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described until the Flywheel is locked. Place the machine in a
secure location away from children and pets.
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Do not adjust the levelers to such a height that they detach or
unscrew from the machine. Injury to you or damage to the
machine can occur.
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To stop the pedals immediately, push down hard on the Emergency Brake/Resistance Adjustment
.QRE
This bike cannot stop the Pedals independently of the Flywheel. Reduce the pace to slow
the Flywheel and Pedals to a stop. Do not dismount the bike until the Pedals have come
to a complete stop. Be aware that the moving Pedals can strike the backs of the legs.
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increase the value, counter-clockwise will decrease the value.
Lean Mode
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locking the lean mode.
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Lean mode (unlocked) ,QFRUUHFWVHWWLQJSDUWLDOO\ORFNHGStationary mode (locked)
Console
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Touch the Display to make a selection, start a workout, or to simply wake up the Console.
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Console Display
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USB Port
Console Buttons
UCB Factory
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Power/Sleep
USB Port

8
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If a USB Device is attached to the USB Port, the Port will attempt to charge the Device. Depending on the amperage of
device, the power supplied from the USB Port may not be enough to operate the Device and charge it at the same time.
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latest list of supported apps, please visit: ZZZQDXWLOXVFRPSDUWQHUV
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<RXU¿WQHVVPDFKLQHLVHTXLSSHGWREHDEOHWRUHFHLYHDVLJQDOIURPD%OXHWRRWK®Heart Rate Sensing device. When
connected, the Console will display the Bluetooth®Connected icon. Be sure to follow the described method to sync your
device.
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VWUDSRURWKHU%OXHWRRWK®heart rate monitor.
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<RXU¿WQHVVPDFKLQHLVSURYLGHGZLWKD%OXHWRRWK®Heart Rate Armband. When the
Bluetooth®Heart Rate Armband is connected, the Console will display the Bluetooth®
Connected icon.
If you have a pacemaker or other implanted electronic device, consult your
GRFWRUEHIRUHXVLQJD%OXHWRRWK®DUPEDQGRURWKHU%OXHWRRWK®heart rate
monitor.
The Heart Rate Armband should be worn on the upper portion of your forearm, with the Heart Rate Sensor to the inside of
your forearm. It should be snug enough not to move around on your arm, but not so tight that it restricts blood circulation.
1RWH Be sure to remove the protective cover from the Heart Rate Sensor
before use.
1. Put the Bluetooth®Heart Rate Armband onto the upper portion of your
forearm.
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Console when connected. You are ready to work out.
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disconnect and deactivate your Heart Rate Armband.
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several times, the battery is low and should be charged. To
charge the Bluetooth®Heart Rate Armband, connect the
Charging Cable to the Charging Terminals on the inside of the
Sensor. Connect the Charging Cable to a powered USB Port.
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USB Connector
Charging Terminals
Heart Rate Sensor
Armband
Charging Cable
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button
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Care should be used when mounting or dismounting the machine.
Before mounting or dismounting the machine, be sure it is stabilized in the upright position with the Lean Lock Knob completely
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cause injury or damage to the equipment.
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tightened. Pull the handle out to disengage and turn so that it points down, then release.
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Step off the machine before you adjust the seat.
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IURPGURSSLQJAdjust the seat to the desired height.
Do not lift the Seat post above the “STOP” mark on the Seat Post.
5. Tighten the Seat Post Adjustment Handle to secure the Seat Post%HVXUHWKDWWKHKDQGOHLVIXOO\
tightened. Pull the handle out to disengage and turn so that it points down, then release.
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and turn so that it points rearward, then release.
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reposition it. Continue turning as needed.
Be sure the Seat is straight and level. To adjust the Seat:
Step off the machine before you adjust the seat.
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shoes with cleats ZKHQ\RXXVHWKLVPDFKLQH'RQRWXVHWKHPDFKLQHZLWKEDUHIHHWRURQO\ZHDULQJVRFNV
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2. Fasten the strap over the shoe.
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Foot pedals that are equipped for cycling shoes with cleats provide secure footing on the
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mechanism for the pedals and cleats (shoes).
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release.
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shoes with “Standard 2-Hole MTB SPD Cleat Mounts” (MTB SPD = Mountain Bike Shimano
Pedaling Dynamics).
1. Be sure that the arrow on top of the Pedal points forward.
2. Push the cleat down and forward to engage the Pedal.
3. Repeat for the other foot.
4. Practice engaging and disengaging from the Pedals before starting your workout.
To disengage (release) the cleats from the pedals, push the heels outward and lift.
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engagement/release mechanism in the Pedals. It may be necessary to decrease the
retention force of the mechanism. To adjust the retention:
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tween the 2 screws that attach the Foot Restraint to the Pedal.
2. Use a 3mm hex wrench to turn the adjustment bolt. To decrease the retention, turn it left
(counterclockwise). To increase the retention, turn it right (clockwise).
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7RDGMXVWWKHKDQGOHEDUSRVLWLRQ
1. /RRVHQWKH+DQGOHEDU3RVW$GMXVWPHQW+DQGOHRQWKH+DQGOHEDU3RVWas you hold the upright post to prevent it
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Do not lift the Handlebar Post above the “STOP” mark on the Handlebar Post.
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tightened. Pull the handle out to disengage and turn so that it points down, then release.
Note:,IWKHKDQGOHFDQQRWWXUQGXHWRFRQWDFWZLWKDQRWKHUSDUWSXOOWKHKDQGOHWXUQDQGSXVKLWEDFNLQWRUHSRVLWLRQLW
Continue turning as needed.
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