Nautilus INSPIRATION STRENGTH HDHR2 Operating instructions

HDHR2
HALF RACK
OWNER’S MANUAL and
INSTALLATION INSTRUCTIONS

Half Rack Owner’s Manual
MANUFACTURER
4400 NE 77th Avenue, Suite 300, Vancouver, WA 98662 USA
Tel [phone]
www.corehandf.com
CUSTOMER SUPPORT
Contact your local distributor, or Core Health and Fitness, LLC directly at:
Tel [phone]
www[email protected]
Copyright 2016. Core Health and Fitness, LLC. All rights reserved, including those to reproduce this book or parts thereof
in any form without first obtaining written permission from Core Health and Fitness, LLC.
Every effort has been made to keep this information current; however, periodically, changes are made to the information
herein, and these changes will be incorporated into new editions of this publication. All product names and logos are
trademarks of their respective owners.

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TABLE OF CONTENTS
•SAFETY INSTRUCTIONS / WARNINGS
•WARNING LABELS WITH PART NUMBERS
•EXERCISE GUIDELINES
•MAINTENANCE AND SERVICE
•INSTALLATION INSTRUCTIONS
•HARDWARE
4
7
8
9
10
19

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Plate Loaded safety and warning information
It is very important that you read and review this manual before operating the Product and keep this manual for
future reference. Remember to perform the periodic maintenance requirements specified in the Manual to
assure proper operation and your continued satisfaction.
It is the sole responsibility of the purchaser of Nautilus® Plate Loaded equipment to read the owner’s manual, warning
labels and instruct all individuals, whether they are the end user or supervising personnel on proper usage of the
equipment.
It is recommended that all users of the Nautilus equipment be informed of the following information prior to its use.
Nautilus recommends that all commercial fitness equipment be used in a supervised area. It is recommended that the
equipment be located in an access controlled area. Control is the responsibility of the facility owner. The extent of control
is at the discretion of the owner.
Proper Usage
Do not use any equipment in any way other than designed or intended by the manufacturer. It is imperative that Nautilus
equipment be used properly to avoid injury.
Keep hands and feet clear at all times from moving parts to avoid injury.
Read all machine warnings and seek the instruction of a qualified fitness professional prior to using any Nautilus strength
product.
Anchoring Equipment
All equipment MUST be secured (bolted and tightened) to a solid, level surface, using a minimum of 3 of the anchoring
holes provided, to stabilize and eliminate rocking or tipping over. Shim any mounting surface that does not rest thoroughly
on the floor using flat washers, DO NOT force the foot to contact the ground with anchors.
Fasteners must have a minimum of 500 lbs. tensile capacity, be a bolt of grade 2 or better and be installed per the bolt
manufacturer’s specifications.
WARNING: Due to the wide variety of flooring on which equipment may be anchored or installed and differences in
applicable local building codes, Core Health & Fitness is not responsible for any damage to the flooring that may result
due to anchoring or installing equipment to the floor and for compliance with local building codes. Only licensed
contractors or certified installers should be used to insure proper anchoring, installation, and compliance with local
building code.

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Check for damaged parts
DO NOT use any equipment that is damaged and or has worn or broken parts. Use only replacement parts supplied by
Nautilus® and Core Health & Fitness.
MAINTAIN LABELS AND NAMEPLATES: Do not remove labels for any reason. They contain important information. If
unreadable or missing, contact Nautilus for a replacement.
MAINTAIN ALL EQUIPMENT: Preventative maintenance is the key to smooth operating equipment as well as keeping
the product in safe operating condition. Failure to conduct preventative maintenance by the owner may cause the
product to operate in an unsafe manner. Equipment needs to be inspected and maintained at regular intervals per the
preventative maintenance schedule provided in this manual.
Ensure that any person(s) making adjustments or performing maintenance or repair of any kind is qualified to do so.
Nautilus will provide service and maintenance training at our corporate facility upon request or in the field if proper
arrangements are made.
Safety and warning information
Specific operating warnings
1. This equipment is designed for use in a commercial gymnasium or health club. To ensure the proper use of the
equipment in a safe manner, all users of the equipment should read this manual before using the machine. This
machine should be made a part of your club training program in order that the equipment is used by your members in
a safe manner as intended. In addition to instructing the club members in the proper use of the equipment, the club
member should obtain a complete physical examination form their health care provider before beginning any exercise
program.
2. This machine is not intended to be used by children. It is not intended to be used by persons with reduced physical,
sensory, or mental capabilities or lack of experience and knowledge, unless given instruction and under the personal
supervision concerning use of the machine by a person responsible for their safety. Do not leave children
unsupervised around the machine.
3. Do not over exert yourself during exercise. Stop exercising if you feel pain or tightness in your chest, become short of
breath or feel faint. If you feel pain or experience any abnormal symptoms, stop exercising and consult your health
care provider.
4. The safety and integrity of this machine can only be maintained when the equipment is regularly examined for
damage and wear and repaired. It is the sole responsibility of the owner of this equipment to ensure that regular
maintenance is performed. Worn or damaged parts must be replaced immediately or the equipment removed from
service until the repair is made.
5. DO NOT attempt to fix a broken or jammed machine. Contact appropriate staff or Nautilus Service.
6. Ensure all adjustment and locking features are properly secured before using the equipment.
7. Load plates evenly and carefully to avoid tipping equipment and possible crushing injuries. DO NOT exceed
maximum load of 955 lbs. (434 kgs).
8. ALWAYS USE safety stops as directed DO NOT use if guards are missing or damaged.

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9. ALWAYS position safety stops as outlined on the user placard descriptions for each movement.
10. Use a spotter for all activities.
11. Never exceed the load rating for any plate loaded station, body weight station, bench or other free weight device,
including specific weight rod and band peg limits. See machine specific sections for load limit information.
12. Only use BUMPER style plates with the Platforms
13. Use only Olympic style weight plates (2.0" Bore) for training weight. Do not use dumbbells or any means other than
those stated to increase weight resistance.
14. Always utilize weight plate retention devices such as clamps or pins.
15. Only add weight plates up to the load limits of the unit. Make sure all weight plates are completely placed on the
weight rod.
16. Never exceed the load rating for any plate loaded station, body weight station, bench or other free weight device,
including specific weight rod and band peg limits. See page 5 for maximum resistance loading capacity.
17. Make sure there is enough room for safe access and operation of the NAUTILUS equipment.
18. Make sure that all users are properly trained on how to use the NAUTILUS equipment.
19. Wear proper exercise clothing and athletic shoes during a workout. Avoid wearing loose clothing. Tie back long hair
and keep towels away from the moving parts. Face forward at all times and never attempt to turn around while the
machine is moving.
20. It is the purchaser’s sole responsibility to properly instruct its end users and supervising personnel as to the proper
operating procedures of all Nautilus equipment.
21. Stay clear of any components while in a dynamic state of motion. Keep hands and feet away from all moving parts.
The convergence of these components can cause serious injury.
22. Ensure that any person (s) making adjustments or performing maintenance or repair of any kind is qualified to do so.
23. Routinely inspect all fasteners that join attachments and framework tighten as needed to maintain the integrity of the
unit.
24. Perform regular maintenance checks on the NAUTILUS equipment. Also, pay close attention to all areas most
susceptible to wear.
25. Keep a repair log of all maintenance activities.
26. Immediately replace worn or damaged components. If unable to immediately replace worn or damaged components
then remove the NAUTILUS piece of equipment from service until the repair is made.
27. Use only replacement components supplied by Nautilus. Substitutes are forbidden and will void all warranties.

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Maximum Weight
955 lbs / 434 kg
Poids Maximum
955 lbs / 434 kg
Maximales Gewicht
955 lbs / 434 kg
12-8062
MACHINE MUST BE
BOLTED DOWN
ATTENTION
ACHTUNG
WARNING
DIE MASCHINE MUSS
AM BODEN BEFESTIGT
WERDEN
LA MACHINE DOIT
ÊTRE FIXÉ AU SOL
ALWAYS use Safety Stops, ALWAYS adjust Safety Stops to meet
the exercise, This rack is NOT self spotting. USE safety stops to
limit range of motion. ALWAYS use a spotter.
Consult with Facility for proper usage.
Les arrêts de sécurité doivent être toujours utilises.
TOUJOURS les ajuster pour chaque exercice.
NE JAMAIS utiliser cet appareil en remplacement d un partenaire.
TOUJOURS utiliser un partenaire pour sécuriser la machine.
Vérifier avec le personnel qualifie l utilisation correcte de
la machine.

Page 8

Page 8
Exercise Guidelines
•Like most exercise, strength training involves an element of risk. Utilize this information to
assist you and/or your members in making the experience on NAUTILUS both productive and
safe.
•Prior to engaging in any strength-training program, individuals with known health conditions
and/or individuals whom are unfamiliar with the risk (s) involved with weight training, should
first consult with a physician.
•All training sessions should be supervised by trained personnel.
•Be certain that the warning stickers affixed on NAUTILUS, remain on the product and unaltered.
Also, be certain that all the stickers (safety, instructional and/or other) are read and understood
by each user.
•All users should be instructed on the proper use of NAUTILUS as well as those actions that
should be avoided.
•The NAUTILUS Half Rack has safety catches specifically designed to enhance the use of the
product and protect the user –ALWAYS use the safety catches as outlined on the user
placards.
In an attempt to minimize user and/or bystander injury:
•Do not lean against framework, plate holders or any component whether it is in-motion or static.
•Stay clear of any components while in a dynamic state of motion. Keep hands and feet away
from all moving parts. The convergence of these components can cause serious injury.
•Exercising on free weight and selectorized products should be performed with the assistance of
a spotter.
•Always insure proper positioning of the safety stops during each exercise set.

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MAINTENANCE AND SERVICE
The Half Rack requires very little upkeep to keep your Half Rack performing at its best, the
following guidelines are suggested.
GENERAL CLEANING
Wipe the equipment with a light all-purpose cleaner, such as diluted Simple Green at a
30:1 solution.
Dry the equipment with a soft cloth to prevent rust.

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INSTALLATION INSTRUCTIONS
2
2
2
• Hex Key 5/16”…………………………..
•Hex Key 7/32”…………………………..
•Hex Key 3/16”…………………………..
2
2
2
• 1/2” Box / Open End Wrench……………………
• 3/8” Box / Open End Wrench……………………
• 5/16” Box / Open End Wrench………………….
REQUIRED TOOLS:
GENERAL NOTES:
•Unless otherwise noted Loctite 242/243 or equivalent thread locker must be used on all threaded fasteners. (Do not use
thread locker when a Nyloc nut is used.)
•All NAUTILUS Strength equipment MUST be secured to the floor using either 10mm or 3/8in. (grade 5 minimum) bolts.
• This Installation Instructions Manual must be used in conjunction with the equipment’s Owner’s Manual. The Owner’s
manual describes equipment setup and instructs members on how to use it correctly and safely.
•The Half Rack requires at least two people to perform the installation.
Should any component not be present or if you have any operational questions, please refer to your owner’s manual or on the
web @ www.nautilus.com. Specifically refer to your serial number and model number labeled on your equipment.
PACKAGING REMOVAL:
Carefully remove all packaging materials that wrap the equipment. DO NOT USE A KNIFE OR BOX
CUTTER AS YOU MAY DAMAGE THE EQUIPMENT. At this time remove any sub-components from
the pallet and set aside for later assembly.
QTY QTY

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Exploded Assembly Drawing of HDHS2 Half Rack
The following pages provide close-up, sectioned exploded assembly views of the Half Rack, bolt torque specifications
and a complete hardware and parts listing.

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Assembly of Rack Uprights to Base Tubes
Assembly of Upper Cross Tube and Pull Up Bar to Rack Uprights

Page 14
Assembly of Weight Storage Horns to Rear Support Tubes
Bolt Torque Specifications

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Hardware and Parts Identification

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Completed View and Dimensions

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Before using this product, it is essential to read the ENTIRE operations manual and ALL
installation Instructions. The Owner’s manual describes equipment setup and instructs
members on how to use it correctly and safely.
Health related injuries may result from incorrect or excessive use of exercise equipment.
NAUTILUS strongly recommends you to encourage your members to discuss their health
program or fitness regimen with a health care professional, especially if you or they have
not exercised for several years, are over 35, or have known health conditions.
WARNING!
FINAL ASSEMBLE CHECK SHEET
1. Make sure ALL fasteners are tightened to specifications is this
manual.
2. See Maintenance and Service page.
1. Perform all steps
MACHINE CLEARANCE AND SPACING
For the safe operation of Leverage Strength® NAUTILUS recommends that a clearance of 24 inches
(60.96cm) be maintained between and behind machines including moving arms and levers. To insure
safe entry and exit to each unit a walkway of at least 36 inches (91.44cm) inches is recommended front
of, or on the entry side of each machine.

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Page 19

MANUFACTURER
4400 NE 77th Avenue, Suite 300, Vancouver, WA 98662 USA
Tel [phone]
www.corehandf.com
CUSTOMER SUPPORT
Contact your local distributor, or Core Health & Fitness directly at:
Tel [phone]
www[email protected]
Part Number: 19-7971, Rev A.