Nederman 865 series User manual

Instruction manual
Exhaust Hose Reel
Exhaust Hose Reel Serial 865
144233(02)
Original instruction manual
INSTRUCTION MANUAL EN
Translation of original instruction manual
ANVÄNDARMANUAL SE
BETJENINGSVEJLEDNING DK
BRUKSANVISNING NO
BEDIENUNGSANLEITUNG DE
MANUEL D’INSTRUCTION FR
MANUAL DE INSTRUCCIONES ES
MANUALE D’ISTRUZIONE IT
HANDLEIDING NL
KÄYTTÖOHJEET FI
INSTRUKCJA UŻYTKOWANIA PL
NÁVOD K OBSLUZE CZ
FELHASZNÁLÓI KÉZIKÖNYV HU
说明书 ZH
РУКОВОДСТВО ПО ЭКСПЛУАТАЦИИ RU

Exhaust Hose Reel Serial 865
2144233(02)

Exhaust Hose Reel Serial 865
3
144233(02)
Figures......................................................................................................................................................4
English......................................................................................................................................................9
Svenska, Danske, Norske............................................................................17
Deutch.................................................................................................................................................. 27
Français............................................................................................................................................. 37
Español..............................................................................................................................................45
Italiano................................................................................................................................................. 55
Nederlands................................................................................................................................. 63
Suomalainen........................................................................................................................... 71
Polski....................................................................................................................................................... 79
Český...................................................................................................................................................... 89
Magyar................................................................................................................................................. 97
中国 ..................................................................................................................................................105
Русский.........................................................................................................................................113

Exhaust Hose Reel Serial 865
4144233(02)
4
3
1, 2
A
Ø12 (1/2")
(4x)
A = 370 (14.6"),
short model
A = 700 (27.6"),
wide model
max 6 m (20 ft)
3
225 (8.6")
** depending on hose diameter
* short / wide reel respectively
Ø12(1/2")
(x4)
725 (28.5") / 1055 (41.5") *
500(20") / 830(33") *
190
(7.5")
370(14.6") / 700(27.6") *
)"3.6(061Ø
**)"33(038-)"03(057
100(4") 225(8.6")
)"71(534
630 (25") - 790 (31") **
)"6.8(522
300 (12")
Figures
1
2

Exhaust Hose Reel Serial 865
5
144233(02)
B
A
A
4
5
3
6
2
1
3

Exhaust Hose Reel Serial 865
6144233(02)
1
Hose clip
300 (12")
Ø 160 (6.3")
6
5

Exhaust Hose Reel Serial 865
7
144233(02)
Röd - stängt (lukket)
Red - closed
Rot - geschlossen
Rouge - fermé
Grön - öppet (åbent)
Green - open
Grün - geöffnet
Verte - ouvert
Damper function
Roja - cerrado
Rosso - chiusa
Rood - dicht
Punainen - kiinni
Verde - abierto
Verde - aperta
Groen - open
Vihreä - auki
Connection
Disconnection
7
8
9

Exhaust Hose Reel Serial 865
8144233(02)
4
3
15
11
12
17
2
6
8
13
5
18
19
1
9
14
10
16
Spare parts
11
10

Exhaust Hose Reel Serial 865
9
144233(02)
EN
English
Instruction manual
Exhaust Hose Reel
Exhaust Hose Reel Serial 865
1 Declaration of conformity......................................................................................................11
2 Preface......................................................................................................................................................12
3 Description...........................................................................................................................................12
3.1 Technical data ...........................................................................................................................12
4 Installation.............................................................................................................................................12
4.1 Installing Serial 865 ...............................................................................................................12
4.2 Safety lock ..................................................................................................................................13
4.3 Mounting the hose..................................................................................................................13
4.4 Ratchet device ..........................................................................................................................13
4.5 Connection duct.......................................................................................................................13
4.6 Fan positioning..........................................................................................................................13
4.7 Adjustment of spring tension..........................................................................................14
4.7.1 Increasing the spring tension (mounted reel).............................................................14
4.7.2 Decreasing the spring tension (mounted reel)...........................................................14
4.8 Damper function ......................................................................................................................14
4.9 Applications.................................................................................................................................14
4.10 Directions for use ...................................................................................................................15
4.10.1 Connection ..........................................................................................................................15
4.10.2 Disconnection.....................................................................................................................15
4.11 IMPORTANT!.............................................................................................................................15
5 Maintenance.......................................................................................................................................15
5.1 Service instruction..................................................................................................................15
5.2 Spare parts..................................................................................................................................16
5.2.1 Ordering spare parts...........................................................................................................16
Figures......................................................................................................................................................... 4
Table of contents

Exhaust Hose Reel Serial 865EN
10 144233(02)

Exhaust Hose Reel Serial 865
11
144233(02)
EN
1 Declaration of conformity
We, AB Ph. Nederman & Co., declare under our sole responsibility that the
Nederman product:
Exhaust Hose Reel Serial 865 to which this declaration relates, is in conformity
with all the relevant provisions of the following directives and standards:
Directives
2006/42/EC
Standards
EN ISO 12100-1-2
The name and signature at the end of this document, is the person responsible
for both the declaration of conformity and the technical le.
AB Ph. Nederman & Co.
P.O. Box 602
SE-251 06 Helsingborg
Sweden
Lars Nagy
Technical manager

Exhaust Hose Reel Serial 865EN
12 144233(02)
2 Preface
To guarantee a correct function and a minimal service, it is important to read
and understand the information in this instruction manual.
The product is designed to meet the requirements of the relevant EC directives.
To maintain this status all installation, repair and maintenance work must be
carried out by qualied personnel using only original spare parts. Contact your
nearest authorised dealer or AB Ph. Nederman & Co. for advice on technical
service or if you require spare parts.
3 Description
3.1 Technical data
Table 3-1: Technical data
Exhaust Hose Reel
Weights, short reel,
without hose 23 kg (51 lbs)
Weights, short reel,
with hose and nozzle 30–40 kg (66–82 lbs)
Weights, wide reel,
without hose 31 kg (68 lbs)
Weights, wide reel,
with hose and nozzle 40–50 kg (82–110 lbs)
Recommended mounting height Maximum 6 m (20 ft)
Duct connection Ø 160 mm (6.3 in)
Recommended airows,
cars, 75–100 mm (3"–4") hose 400–600 m3/h (235–350 cfm)
Recommended airows,
trucks, 125–150 mm (5"–6") hose 800–1200 m3/h (470–700 cfm)
Operating temperature –10 °C to +50 °C (15 °F to 120 °F)
Hose temperature resistance,
Hose NR-CP or NTP 150 °C (300 °F) continuously
Hose temperature resistance,
Hose NFC-3 300 °C (570 °F) continuously
Noise level, Measured according to ISO 11201. < 70 dB(A)
Material recycling, Reels without hose 100 weight-%
4 Installation
4.1 Installing Serial 865
See Figure 2. Maximum mounting height for the reel is 6 m.
1. Make sure that the surface, on which to mount the reel, is level. Drill 4
holes, using the hole template which comes in the package.
2. Fit the mounting brackets in such a way that will make the reel hanging
horizontally. Ensure that suitable xing bolts are used considering the
ceiling or wall construction material. The bolts must each stand a tractive
force of minimum 6500 N.
3. Use approved lifting equipment to lift the reel. Fasten the reel in the
brackets.

Exhaust Hose Reel Serial 865
13
144233(02)
EN
4. Fit the hose stop on the hose in such position that the nozzle stops in a
desired position when the hose is recoiled.
4.2 Safety lock
See Figures 3–4.
WARNING! Risk of personal injury.
The reel is equipped with a safety lock which should be used during service or
repair work on the reel, for example when mounting or changing the hose.
NB! When changing the spring the spring power must be completely
neutralized (instruction is delivered together with the spare part spring).
4.3 Mounting the hose
See Figure 3. When the reel has been mounted on wall or ceiling, the hose is
mounted in the following way (concerning reels delivered without hose only):
1. Fasten the hose with a hose clip on the connecting piece inside the drum.
2. Pull out the safety lock.
3. Wind all the hose on, by turning the drum in the direction of the arrow.
Ensure that the hose only forms one layer on the drum.
4. Tension the spring. See “Adjustment of spring tension” page 14.
5. Fit the hose stop on the hose in such position that the nozzle stops in a
desired position when the hose is recoiled.
6. Fit the nozzle.
4.4 Ratchet device
See Figure 4. The reel is tted with a ratchet device which lock’s the hose in
the desired position. The ratchet is released when the hose is pulled out slightly
further and the hose is then automatically recoiled. The ratchet is factory set
for ceiling mounting of the reel (position A). When mounting the reel on wall,
the ratchet must be moved from position A to B.
N.B. The ratchet must, after it has been mounted,point towards the centre of
the reel.
4.5 Connection duct
See Figure 5. The connection hose supplied with the reel, should be used for
connecting the reel to duct systems and a central fan.
NB! The duct must be tted with hose clips. Do not drill or t with screws.
4.6 Fan positioning
A suitable fan can be selected from the Nederman fan range. To avoide leakage
in the ducting system the fan should be positioned outdoors or as near the duct
outlet in the room as possible.

Exhaust Hose Reel Serial 865EN
14 144233(02)
4.7 Adjustment of spring tension
See Figure 6. The reel has factory set basic spring tension which after
mounting the reel with hose and nozzle could need an adjustment.
N.B. Do not tension the spring more than is needed to exactly roll the hose to
its position of rest.
4.7.1 Increasing the spring tension (mounted reel)
1. Make sure that the hose is in place and fully recoiled on the reel.
2. Pull the hose out a little and make sure that it is in engaged position. Push
the safety catch (A).
3. Use the socket head cap spanner which comes with the reel. Turn in the
direction of the arrow as shown in the picture.
4. Tension the spring in small steps and test the coiling operation gradually.
5. Draw out the safety catch (A). Check that the hose can be fully uncoiled
without stretching the spring to its maximum.
4.7.2 Decreasing the spring tension (mounted reel)
1. Make sure that the hose is in place and fully recoiled on the reel.
2. Push the safety catch (A).
3. Remove the hose stop and nozzle.
4. Remove 1 coil of hose.
5. Ret the hose stop and nozzle.
6. Draw out the safety catch (A).
4.8 Damper function
See Figure 7. The reel is tted with a mechanical damper which automatically
opens when the hose is pulled out. The damper closes when the hose is
rewound.
The damper is equpped with a red and green mark:
• red mark: the damper is closed
• green mark: the damper is open
4.9 Applications
Nederman Exhaust Reel is designed for stationary use only and can, depending
on hose diameter, be connected to cars, trucks or other vehicles with similar
motor sizes. The following air ows are recommended.
Reels for cars
75/100 mm (3"/4") hose: 400–600 m3/h (235–350 cfm)
Reels for trucks
125/150 mm (5"/6") hose: 800–1200 m3/h (470–700 cfm)
WARNING! Risk of explosion!
The reel must not be used for other purposes than exhaust extraction.

Exhaust Hose Reel Serial 865
15
144233(02)
EN
4.10 Directions for use
4.10.1 Connection
Pull the hose out to desired position and make sure that it is in engaged
position. Connect the nozzle to the vehicle exhaust pipe (See Figure 8).
WARNING! Risk of severe personal injury
• Check that there is enough suction in the exhaust hose before it is connected
to the vehicle’s exhaust pipe. If not, check the fan’s rotation direction and/or
damper function. If necessary check installation of fan start switch.
• An exhaust gas detector is recommended.
4.10.2 Disconnection
Disconnect the nozzle from the vehicle exhaust pipe. Draw the hose out a little
to disengage the ratchet. The hose now recoils to the drum and it should be
held by hand until it has moved to its end position. Make sure that the hose
only forms one layer on the drum (See Figure 9).
4.11 IMPORTANT!
See Figure 10. If the hose is pulled out too far, the ratchet could unfortunately
become permanently locked. It may be released by the following procedure.
1. Take a steady grip in the drum end plate and turn a little in the outdraw
direction until the ratchet is disconnected.
2. Holding the end plate and hose at the same time, then slowly release until
the hose has been recoiled.
3. Fit the ratchet in the other mounting position.
5 Maintenance
5.1 Service instruction
Check the following points at least once a year. Take actions when necessary.
• Check that the reel is secured in the ceiling or on the wall.
• Check the duct connections for leakage.
• Check the hose for damage.
• Check the coiling function of the hose. Adjust the spring power when
necessary. See page 14.
• Check the hose connection in the connection piece inside the drum.
• Check operation of the damper. The damper should open automatically
when the hose is pulled out.
• Check that there is enough suction in the exhaust hose. If not, check the
fan’s rotation direction and/or damper function. Check the hose for holes.

Exhaust Hose Reel Serial 865EN
16 144233(02)
5.2 Spare parts
5.2.1 Ordering spare parts
See www.nederman.com.
When ordering spare parts always state the following:
• Part number and control number (see the product identication plate).
• Detail number and name of the spare part (see www.nederman.com and
list below).
• Quantity of the parts required.
See Figure 11.
1 Drum end plate, swivel side
2 Drum end plate, spring side
3 Inner tube
4 Connecting piece
5 Gable, swivel side
6 Gable, spring side
8 Spring
9 Spring hub, complete
10 Spring side, complete
11 Bearing
12 Bearing incl. damper
13 Suspension brackets, pair
14 Ratchet device
15 Connecting hose
16 Rubber cover / Hose clip
17 Hose guide
18 Hose stop
19 Hose

Exhaust Hose Reel Serial 865
17
144233(02)
NODA
SV
Svenska, Danske, Norske
Användarmanual
Exhaust Hose Reel
Exhaust Hose Reel Serial 865
1 Försäkran (erklæring) om överensstämmelse...............................................69
2 Förord ........................................................................................................................................................70
3 Beskrivning..........................................................................................................................................70
3.1 Tekniska data.............................................................................................................................70
4 Montering...............................................................................................................................................70
4.1 Montageinstruktion Serial 865.......................................................................................70
4.2 Säkerhetsspärr (sikring) ....................................................................................................71
4.3 Montering av slang.................................................................................................................71
4.4 Spärrfunktion (palmekanisme)......................................................................................71
4.5 Kanalanslutning........................................................................................................................71
4.6 Fläkt(blæser/vifte)-placering...........................................................................................72
4.7 Inställning av fjäderkraft......................................................................................................72
4.7.1 Ökning av fjäderkraften (monterad upprullare)..........................................................72
4.7.2 Minskning av fjäderkraften (monterad upprullare)....................................................72
4.8 Spjällfunktion..............................................................................................................................72
4.9 Användning .................................................................................................................................73
4.10 Bruksanvisning ........................................................................................................................73
4.10.1 Tillkoppling...........................................................................................................................73
4.10.2 Frånkoppling .......................................................................................................................73
4.11 VIKTIGT!........................................................................................................................................73
5 Skötsel......................................................................................................................................................74
5.1 Serviceinstruktion...................................................................................................................74
5.2 Reservdelar.................................................................................................................................74
5.2.1 Beställa reservdelar ............................................................................................................74
Bilder.............................................................................................................................................................. 4
Innehållsförteckning

Exhaust Hose Reel Serial 865SV
18 144233(02)
NODA

Exhaust Hose Reel Serial 865
19
144233(02)
NODA
SV
1 Försäkran (erklæring) om överens-
stämmelse
Vi, AB Ph. Nederman & Co., försäkrar under eget ansvar att Nederman-
produkten:
Exhaust Hose Reel Serial 865, som denna försäkran avser, överensstämmer
med alla tillämpliga bestämmelser i följande direktiv och standarder:
Direktiv
2006/42/EC
Standarder
EN ISO 12100-1-2
Namn och namnteckningen i slutet av detta dokument är den person som
ansvarar både för försäkran om överensstämmelse och för den tekniska
dokumentationen.
AB Ph. Nederman & Co.
P.O. Box 602
SE-251 06 Helsingborg
Sweden
Lars Nagy
Technical manager

Exhaust Hose Reel Serial 865SV
20 144233(02)
NODA
2 Förord
För att säkerställa (sikre) rätt funktion (virkemåte) och minimalt servicebehov
(vedligeholdelse) är det viktigt att taga del av (læse og forstå) informationen i
denna instruktionsmanual (betjeningsvejledning).
Produkten är konstruerad för att uppfylla kraven i de EU-direktiv den
omfattas av. För att behålla denna status får installation, reparation och
underhåll (vedligholdelse) endast (kun) utföras av kompetent personal och med
användning (brug) av original reservdelar. Kontakta närmaste auktoriserad
återförsäljare (forhandler) eller AB Ph. Nederman & Co. för rådgivning vid
teknisk service eller vid behov av reservdelar.
3 Beskrivning
3.1 Tekniska data
Tabell 3-1: Tekniska data
Exhaust Hose Reel
Vikt (vægt/vekt), Kort (smal) upprullare,
utan slang 23 kg
Vikt (vægt/vekt), Kort (smal) upprullare,
med slang/munstycke 30–40 kg
Bred upprullare, utan slang 31 kg
Bred upprullare, med slang 40–50 kg
Rekommenderad (anbefalet) montagehöjd Max. 6 m
Kanal(rør)anslutning Ø 160 mm
Rekommenderade (anbefalet) luftmängder,
personbilar (75–100 mm slang) 400–600 m3/h
Rekommenderade (anbefalet) luftmängder,
lastbilar (125–150 mm slang) 800–1200 m3/h
Användnings(drifts)temperatur –10 °C to +50 °C
Temperaturbeständighet,
Slang NR-CP eller NTP 150 °C kontinuerligt
Temperaturbeständighet,
Slang NFC-3 300 °C kontinuerligt
Ljudnivå (støynivå), Mätt enligt (målt ifølge) ISO
11201. < 70 dB(A)
Återvinningsbarhet (genanvendelighed),
Upprullare utan slang 100 vikts-%
4 Montering
4.1 Montageinstruktion Serial 865
See Bild 2. Maximal montagehöjd för upprullaren är 6 m.
1. Tillse (kontroller/pass på) att underlaget (ade) som upprullaren skall
monteras på är plant. Borra 4 st. hål (huller) med hjälp av medföljande
hålmall (hulskabelon).
2. Skruva fast upphängningskonsolerna (monterbeslagene/festebrakettene)
på ett sådant sätt att upprullaren kommer att hänga horisontellt (vandret).
Anpassa fästelementen (boltene) efter underlaget. Fästbultarna (boltene)
skall vardera (hver) tåla en påkänning på minst 6500 N.