Neilsen CT2594 Assembly instructions

HEAVY DUTY HYDRAULIC SHOP PRESS CT2594
Instruction & Assembly
CANNON TOOLS LTD
Add: 20 station road, Rowley Regis, west midlands,B65 0JU.U.K.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE

- 2 -
EC DECLARATION OF CONFORMITY
We CANNON TOOLS LTD
20 Station road, Rowley Regis, West Midlands,B65 0JU.U.K.
Declare that the following machine complies with the appropriate basic safety and health
requirements of the EC Directive based on its design and type, as brought into circulation by
us.
In case of alteration of the machine, not agreed upon by us, this declaration will lose its validity.
Product description: HEAVY DUTY HYDRAULIC SHOP PRESS
Model: CT2594
Applicable EC Directives:
EC Machinery Directive 2006/42/EC
20 Station Road, Rowley Regis, West Midlands, B65 0JU.U.K.
Mr. Gurcharan Tony Singh Sanghera
Managing Director
CANNON TOOLS LTD
2016-04-07

- 3 -
IMPORTANT
PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFETY INSTRUCTIONS
AND WARNINGS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE
PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE TO
PROPERTY AND/OR PERSONAL INJURY. PLEASE KEEP THIS INSTRUCTION MANUAL
SAFE FOR FUTURE USE.
1.SAFETY INSTRUCTIONS AND WARNINGS
1.1 Use a qualified person to maintain the lift in good condition. Keep it clean for best and
safest performance.
1.2 The maximum load is 1500lbs. DO NOT exceed this rated capacity.
1.3 Use this lift for lifting purpose only. DO NOT use it for any other purpose it is not designed
to perform.
1.4 Keep children and unauthorized person away from the work area.
1.5 Remove ill fitting clothing. Remove ties, watches, rings and other loose jewelry, and
contain long hair.
1.6 Wear ANSI approved safety goggles when operating the lift.
1.7 Keep proper balance and footing, do not overreach and wear nonskid footwear.
1.8 Only use this lift on a surface that is stable, level, dry and not slippery, and capable of
sustaining the load. Keep the surface clean, tidy and free from unrelated materials and
ensure that there is adequate lighting.
1.9 Before lifting load, stabilize the lift by turning the adjusting screws down so that the castors
are raised off the ground and the lift will not move during use. DO NOT attempt to
transport a load on the lift. The lift must only be used in a static position for lifting and
lowering loads. Ensure that the load remains stable at all times.
1.10 Ensure the load is adequately secured to the lift with appropriate straps.
1.11 When the load has been raised to the working height, engage the safety bar to prevent
accidental lowering.
1.12 Before lowering lift ensure that there are no obstructions underneath and that all persons
are standing clear.
1.13 Always keep your hands and feet away from moving parts.
1.14 DO NOT use the lift if damaged. Any suspect parts are noted or it has been subjected to a
shock load.
1.15 DO NOT operate the lift when you are tired or under the influence of alcohol, drugs or any
intoxicating medication.
1.16 DO NOT allow untrained persons to operate the lift.
1.17 DO NOT make any modifications to the lift.
1.18 DO NOT expose the lift to rain or snow.
1.19 If the lift need repairing and/or there are any parts which need to be replaced, have it
repaired by authorized technicians and only use the replacement parts supplied by the
manufacturer.
1.20 WARNING: the warnings, cautions and instructions discussed in this instruction manual
cannot cover all possible conditions and situations that may occur. It must be understood
by the operator that common sense and caution are factors which cannot be built into this
product, but must be supplied b the operator.

- 4 -
2. SPECIFICATIONS
Capacity…………………1500lb(680kg)
Air Pressure…………………0.75-0.85Mpa
Minimum Height…………………4-23/32’’(120mm)
Air Inlet Fitting…………………1/4inch NPT
Maximum Height…………………16-11/32’’(415mm)
3.ASSEMBLY
Unpack the lift and check contents with list below. Should there be any damaged or missing
parts, your supplier immediately.
Content
·
··
·Base Assembly ·
··
·Lifting Arm ·
··
·Lifting Saddle ·
··
·Lifting Frames
·
··
·Air Hydraulic Pump ·
··
·Lift Foot Pedal ·
··
·Release Foot Pedal ·
··
·Safety Bar
·
··
·Pulling Handle ·
··
·Wheels and Castor Assemblies ·
··
·Bolts, Washers, Nuts, Pins
3.1 Attach the wheels(9) to base assy(12) using bolts(10) and lock nuts(11). Then attach the
castor assemblies(1) to base using washers(2) and lock nuts(3).
3.2 Screw the adjustable screws (35) into the holes at the castor side of the base assy.
3.3 Attach the front lifting frame (15) to the base assy using pins(7). R-pins(8) and the rear
lifting frame(16) to the base assy using pins(4), bushing (38) and R-pins(8)
3.4 Assemble the lifting saddle(13) to the front and rear lifting frame using four bolts(14) and
four lock nuts(3).
3.5 Fit the air hydraulic pump(25) to the base assy(12) using two bolts(27). two washer(6) and
two nuts(5).
3.6 Assemble the lifting arm assembly(22) and the safety bar(19)to the rear lifting frame using
pins(17), bushing(18), washers(2) and R-pins(8).
3.7 Fit the piston head of the pump to the lifting arm assy(22) using pin(24), then attach the
spring(36) between the pin(24) and the bolt at the base of the pump, then secure the pin
with a R-pin.
3.8 Insert the lift foot pedal (34) into the handle bracket which is beside the pump and secure it
with bolt(32). Then fit the release foot pedal (31) to the base of the pump using bolt(28).
3.9 Insert the pulling handle(21) into the handle socket on the lifting arm assy and secure it
using pin(23).
4.BEFORE FIRST USE
4.1 Before first use of this product, pour a teaspoon of good quality, air tool lubricant into the air
supply inlet of the lift control valve, connect to air supply and operate for 3 seconds to
evenly distribute lubricant.
4.2 Leave the pump for one hour to allow the oil to settle before purging the system.
NOTE: Failure to allow sufficient time for the oil to settle could result in air remaining in the oil.
In this event, the pump will not purge completely first time and a second purge will be
required.
4.3 Purge away air from the hydraulic system:
Manual operating system: purge the hydraulic circuit to eliminate any air in the system by fully
pressing the release foot pedal(31) and pumping the lift foot pedal(34) 15 to 20times.

- 5 -
Air operating system: connect the air inlet fitting(39) into the air supply hose lock fitting and
fully press the release foot pedal(31), then turn on the air valve(37) letting the pump work for
30 seconds to eliminate any air in the hydraulic system.
4.4 Test the lift, unladen, by raising it to full height and then lowering it. Depress release foot
pedal(31) slowly to control the rate of descent.
5. OPERATING INSTRUCTIONS
WARNING! Ensure that you read, understand and apply the safety instructions and
warnings before use. WARNING! Do not attempt to overload the lift.
5.1 Position the load and the lift in a suitable work area as described in 1.8
5.2 Fully lower the lift, use the pulling handle(21) to move the lift and put it into position under
the load.
5.3 Turn the adjustable screws (35) down to raise the castors off the ground and thus to prevent
the lift from moving during use.
5.4 Connect the air inlet fitting (39) into the air supply hose lock fitting, then turn on the air
valve(37), or pump the lift foot pedal(34) when air source is not available, to let the lifting
saddle(13) come into contact with the load, then turn off the air valve or stop pumping and
use appropriate straps to secure the load to the lift.
5.5 Turn on the air valve(37) or pump the lift foot pedal to raise the load to desired height, turn
off the air valve or stop pumping and immediately engage the safety bar in corresponding
position so that the lift cannot be inadvertently lowered.
NOTE: Once an ATV or motorcycle is lifted, do not move the lift around. The wheels on the lift
are designed to move the lift without a load.
NOTE: This is a temporary lifting device only. It is not designed to support loads for extended
periods of time.
5.6 When work is done, remove all tools from under the lift before lowering. Disengage the
safety bar, then SLOWLY press the release foot pedal(31) to GENTLY lower the lift.
NOTE: Lower the ATY or motorcycles slowly in a controlled fashion. Never allow the ATV or
motorcycle to drop quickly.
5.7 When the lift is clear of the load, untie the ATV of motorcycle, turn the adjustable screw (35)
up until they are clear of the ground and the castors(1) contact the ground. Roll the lift away.
6. MAINTENANCE
6.1 When not in use, the lift must be stored in the lowest position in a dry location to minimize
ram and piston corrosion.
6.2 Keep the lift clean and wipe off any oil or grease. Lubricate all moving parts.
6.3 Periodically check the ram and piston for signs of corrosion. Clean exposed areas with a
clean oiled cloth.
6.4 Before each use check all parts. If any part of the lift is damaged or suspect, remove the lift
from service and take necessary action to repair.
6.5 Purge the hydraulic system to eliminate any air in the system if lift efficiency drops as
described in section 4.3.
6.6 Check the hydraulic oil level. If it is not adequate, remove the rubber plug on the pump and
add hydraulic oil as necessary. DO NOT use brake fluid or any other improper fluid. Only a
good quality hydraulic jack oil can be used.

- 6 -
EXPLODED DRAWING

- 7 -
PARTS LIST
Part
No. Description Qty
Part
No. Description Qty
Part
No. Description Qty
1 Base section 2 18 O-ring 3 35 Serrated
saddle 1
2 Bolt M12x45 4 19 Hose 1 36 Heel block 2
3 Small roller 3 20 Fitting 2 37 Spring hook 1
4 Bush 4 21 Hydraulic
hose 1 38 Screw M8x10 1
5 Shaft wheel 2 22 Nylon ring 1 39 Tension spring 2
6 Bolt 2 23 Pump assy 1 40 Ram assy 1
7 Post 2 24 Release valve 1 41 Pin 2
8 Bolt M12x30 2 25 Air valve 1 42 Bed frame pin 2
9 Hand winch 1 26 Handle 1 43 Bed frame 1
10 Bolt 1 27 Screw N5x10 3 44 Washer Ø 12 6
11 Big roller 4 28 Gauge fitting 1 45 Lock washer Ø
12 4
12 Retaining ring 4 29 Pressure
gauge 1 46 Nut M12 6
13 Lock washer Ø
4 14 30 Washer Ø10 4 47 Lower cross
member 1
14 Nut M24 18 31 Bolt M10x20 4 48 Wire rope 2
15 Bolt M24x55 6 32 Gauge hose 1 49 Oil filler nut 1
16 Bolt M14x60 4 33 Lock washer Ø
14 4 50 Seal ring 1
17 Upper
crossbeam 1 34 Nut M14 4 51 Breather valve
1

- 8 -
CANNON TOOLS LTD
20 Station road, Rowley Regis, West Midlands,B65 0JU.U.K.
Made in China