Neilsen CT1405 User manual

AIR NIBBLER CT1405
ORIGINAL INSTRUCTIONS
Cannon Tools Limited
Address: 20 Station Road, Rowley Regis, West Midlands, B65 0JU.U.K.
SAVE THESE INSTRUCTIONS AND PRECAUTIONS.
READ ALL PRECAUTONS AND INSTRUCTIONS BEFORE USE.

EC DECLARATION OF CONFORMITY
We CANNON TOOLS LTD
20 Station road, Rowley Regis, West Midlands,B65 0JU.U.K.
Declare that the following machine complies with the appropriate basic
safety and health requirements of the EC Directive based on its design
and type, as brought into circulation by us.
In case of alteration of the machine, not agreed upon by us, this
declaration will lose its validity.
Product description: AIR NIBBLER
Model: CT1405
Applicable EC Directives:
EC Machinery Directive 2006/42/EC
Harmonized standards
EN ISO 11148-11
20 Station Road, Rowley Regis, West Midlands, B65 0JU.U.K.
Mr. Gurcharan Tony Singh Sanghera
Managing Director
CANNON TOOLS LTD
2018-04-16

SPECIFICATIONS
Max. air pressure: 6.2bar(90PSI)
Speed: 3500/min
Avg. air consumption: 6cfm
Max. cutting Capacity: 1.5mm
Air inlet:1/4"
IMPORTANT SAFETY INSTRUCTIONS
INSTRUCTIONS PERTAINING TO A RISK OF FIRE, ELECTRIC SHOCK, OR
INJURY TO PERSONS WARNING - When using tools, basic precautions should
always be followed, including the following:
Work area
a) Keep the work area clean and well lighted. Cluttered benches and dark areas
increase the risks of electric shock, fire and injury to persons.
b) Do not operate the tool in explosive atmospheres, such as in the presence of
flammable liquids, gases or dust. The tool is able to create sparks resulting in the
ignition of the dust of fumes.
c) Keep bystanders, children and visitors away while operating the tool.
Distractions are able to result in the loss of control of the tool.
Personal safety
a) Stay alert. Watch what you are doing and use common sense when operating
the tool. Do not use the tool while tired or under the influence of drugs, alcohol or
medication. A moment of inattention while operating the tool increases the risk of
injury or persons.
b) Dress properly. Do not wear loose clothing or jewelry. Keep hair, clothing and
gloves away from moving parts. Loose clothes, jewelry or long hair increases the
risk of injury to persons a s a result of being caught in moving parts.
c) Avoid unintentional starting. Be sure the switch is off before connecting to the
air supply. Do not carry the tool with your finger on the switch or connect the tool
to the air supply with the switch on.
d) Do not overreach. Keep proper footing and balance at all times. Proper footing
and balance enables better control of the tool in unexpected situations.
e) Always wear eye protection.
Service
a) Tool service must be performed only by qualified repair personnel.

b) When servicing a tool, use only identical replacement parts. Use only
authorized parts.
c) Use only the lubricants specified by the manufacturer.
Air Supply
1. Incorporate a filter, regulator with pressure gauge, oiler, in-line shutoff valve,
and quick coupler for best service, as shown on Figure A and Figure B, An
in-line shutoff ball valve is an important safety device because it controls the
air supply even if the air hose is ruptured. The shutoff valve should be a ball
valve because it can be closed quickly. Note: If an automatic oiler system is not
used, add a few drops of pneumatic tool oil to the airline connection and space
between Cutter (30) and Die (32) before operation. Add a few more drops after
each hour of continual use.
2. Attach an air hose to the compressor's air outlet. Connect the air hose to the
air inlet of the tool. Other components, such as a coupler plug and quick coupler,
will make operation more efficient, but are not required.
AWARNING! TO PREVENT SERIOUS INJURY
FROM ACCIDENTAL OPERATION:
Do not install a female quick coupler on the tool. Such a coupler contains an air
valve that will allow the air tool to retain pressure and operate accidentally after
the air supply is disconnected.
Note: Air flow, and therefore tool performance, can be hindered by undersized air
supply components. The air hose must be long enough to reach the work area
with enough extra length to allow free movement while working.
2. Turn the tool's throttle or switch to the off position.
3. Close the in-line shutoff valve between the compressor and the tool.
4. Turn on the air compressor according to the manufacturer's directions and
allow it to build up pressure until it cycles off.
5. Adjust the air compressor's output regulator so that the air output is enough
to properly power the tool, but the output will not exceed the tool's maximum
air pressure at any time. Adjust the pressure gradually, while checking the air
output gauge to set the right pressure range.

6. Inspect the air connections for leaks. Repair any leaks found.
8. If the tool will not be used at this time, turn off and detach the air supply, safely
discharge any residual air pressure, and release the throttle and/or turn the
switch to its off position to prevent accidental operation.
Figure A: Portable Air Supply Setup
Description
Function
A
Air Hose
Connects air to tool
B
Filter
Prevents dirt and condensation from
damaging tool or work piece
C
Regulator
Adjusts air pressure to tool
D
Lubricator (optional)
For air tool lubrication
E
Coupler and Plug
Provides quick connection and release
F
Leader Hose (optional)
Increases coupler life
G
Air Cleaner / Dryer (optional)
Prevents water vapor from damaging
work piece
H
Air Adjusting Valve (optional)
For fine tuning airflow at tool

Figure B: Stationary Air Supply Setup
Description
Function
A
Vibration Pads
For noise and vibration reduction
B
Anchor Bolts
Secures air compressor in place
C
Ball Valve
Isolates sections of system for
maintenance
D
Isolation Hose
For vibration reduction
E
Main Air Line - 3/4" minimum
recommended
Distributes air to branch lines
F
Ball Valve
To drain moisture from system
G
Branch Air Line -1/2" minimum
recommended
Brings air to point of use
H
Air Hose
Connects air to tool
1
Filter
Prevents dirt and condensation from
damaging tool or work piece
J
Regulator
Adjusts air pressure to tool
K
Lubricator (optional)
For air tool lubrication
L
Coupler and Plug
Provides quick connection and release
M
Leader Hose (optional)
Increases coupler life
N
Air Cleaner / Dryer (optional)
Prevents water vapor from damaging
work piece
O
Air Adjusting Valve (optional)
For fine tuning airflow at tool

GENERAL OPERATING INSTRUCTIONS
1. If an automatic oiler is not used, add a few drops of pneumatic tool oil to the
airline connection and space between Cutter (30) and Die (32) before use. Add a
few drops more after each hour of continual use.
2. Make sure the material to be cut does not exceed the capacity for this Air
Nibbler: 1.5mm.
3. On the material, mark the line or shape to be cut.
4. Grip the Air Nibbler firmly, and depress the Throttle Lever (2) to begin cutting.
5. Apply light pressure to move the Air Nibbler through the material. If the Air
Nibbler stalls while cutting, release pressure on the Throttle Lever to turn off the
tool. Then, back the tool out an inch and restart the cutting process.
6. If the tool requires more force to accomplish the task, verify that the tool
receives sufficient, unobstructed airflow (CFM) and increase the pressure (PSI)
output of the regulator up to the maximum air pressure rating of this tool.
CAUTION! TO PREVENT INJURY FROM TOOL OR ACCESSORY FAILURE:
Do not exceed the tool's maximum air pressure rating. If the tool still does not
have sufficient force at maximum pressure and sufficient airflow, then a larger
tool may be required
7. To prevent accidents, turn off the tool, detach the air supply, safely discharge
any residual air pressure in the tool, and release the throttle and/or turn the
switch to its off position after use. Clean external surfaces of the tool with clean,
dry cloth, and apply a thin coat of tool oil. Then store the tool indoors out of
children's reach.

CLEANING, MAINTENANCE AND LUBRICATION
Note: These procedures are in addition to the regular checks and maintenance
explained as part of the regular operation of the air-operated tool.
1. Daily - Air Supply Maintenance: Every
day, maintain the air supply according to the
component manufacturers' instructions.
Maintain the lubricator's oil level. Drain the
moisture filter regularly Performing routine
air supply maintenance will allow the tool to
operate more safely and will also reduce
wear on the tool.
2. Quarterly (every 3 months) - Tool
Disassembly, Cleaning, and Inspection:
Have the internal mechanism cleaned,
inspected, and lubricated by a qualified
technician. If the vanes need replacement,
replace them all as a set.
2. Periodically,
inspect the
condition of the
Cutter (30). If dull
or damaged, the
Cutter should be
replaced. To
replace:
a. Unscrew and remove the Die (32), the Nut
(33) and the Screw (31).
b. Pull the Cutter out of the Pushing Rod (29).
c. Replace the Cutter, making sure the tip of the
cutting edge fits snugly into the Pushing Rod.
d Then, reverse the steps above to re-
assemble the Air Nibbler.

SYMBOLS
In this manual and/or on the machine the following symbols are used:
DISPOSAL
At the end of the machine's working life, or when it can no longer be repaired,
ensure that it is
disposed of according to national regulations.
Contact your local authority for details of collection schemes in your area.
In all circumstances:
- Do not dispose of power tools with domestic waste.
- Do not incinerate.
During decommissioning of the equipment, certain hazards should be
understood and avoided:
- Only with the line pressure released shall the equipment be disassembled.
- Goggles should be worn.
Denotes risk of personal injury, loss of life or damage to
the tool in case of non-observance of the instructions in
this manual.
Wear hearing protection.
Wear safety goggles.
Contact with or inhalation of dust coming free during use
(e.g. lead-painted surfaces, wood and metal) can
endanger your health and the health of bystanders.
Always wear appropriate protective equipment, such as a
dust mask. Always use proper dust extraction during use.
Wear gloves.

ASSEMBLY DIAGRAM

ASSEMBLY DIAGRAM AND PARTS LIST
Part
Description
Qty
1
Air Inlet Bushing
1
2
Throttle Lever
1
3
Handle Pin
1
4
Handle Pin
1
5
O-Ring Keeper
1
6
O-Ring
1
7
Valve Stem
1
8
Valve Ball
1
9
Spring
1
10
Plug
1
11
O-Ring
1
12
Rear End Plate
1
13
Bearing
1
14
End Plate Cap
1
15
Rotor
1
16
Vane
17
Cylinder
1
18
Pin
1
19
Front End Plate
1
20
Bearing
1
Part
Description
Qty
21
Washer
1
23
Gear Case
1
24
Idler Gear
3
25
Rear Spindle
1
26
Idler Gear Pin
3
27
Nibbler Head
1
28
Pushing Rod Bushing
1
29
Pushing Rod
1
30
Cutter
1
31
Screw
1
32
Die
1
33
Nut
1
34
Drive Bushing^
35
Shaft
1
36
Bearing
37
Washer
1
39
Snap Ring
1
40
Nut
1
41
Plug
1

Cannon Tools Limited
Address: 20 Station Road, Rowley Regis, West Midlands, B65 0JU.U.K.
Made in China