NI PXIe-1435 User manual

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NI PXIe-1435 User Guide and Specifications
The NI PXIe-1435 (NI 1435) is a PXI Express (PXIe) image acquisition device that supports Base,
Medium, Full, and Extended Full configuration Camera Link cameras and supports Power over Camera
Link (PoCL). This document describes how to install and configure the necessary hardware and
software components to begin using the NI 1435.
Required Components
The following items are necessary to set up and use the NI 1435:
❑NI 1435 image acquisition device
❑Camera Link camera
❑Camera Link cables
– One SDR Camera Link cable for Base configuration cameras
– Two SDR Camera Link cables of the same length for Medium, Full, or Extended Full
configuration cameras
National Instruments recommends that you use the following cables to connect your camera:
– MDR to SDR Camera Link cable (part number 199745A-05)
– SDR to SDR Camera Link cable (part number 199746A-05)
Note To ensure the high-speed signaling of the Camera Link interface, National Instruments
recommends that you purchase a Camera Link cable rather than build a custom cable.
❑One of the following system considerations:
– PXI Express/CompactPCI Express chassis with a PXI Express/CompactPCI Express
embedded controller
– MXI kit and a PC running Microsoft Windows 7 (32-bit and 64-bit versions)/Vista (32-bit and
64-bit versions)/XP SP2 (32-bit)/Server 2008 R2/Server 2003 R2 (32-bit)
❑NI-IMAQ 4.6 or later driver software, which is included with NI Vision Acquisition Software
❑Optional software for developing machine vision applications:
– NI Vision Builder for Automated Inspection
– NI Vision Development Module, which requires one of the following application development
environments:
•LabVIEW
•LabWindows
™/CVI™
• Microsoft Visual Studio
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NI PXIe-1435 User Guide 2 ni.com
Safety Information
Caution The following paragraphs contain important safety information you must follow when
installing and operating the device.
Do not operate the device in a manner not specified in the documentation. Misuse of the device may
result in a hazard and may compromise the safety protection built into the device. If the device is
damaged, turn it off and do not use it until service-trained personnel can check its safety. If necessary,
return the device to National Instruments for repair.
Keep away from live circuits. Do not remove equipment covers or shields unless you are trained to do
so. If signal wires are connected to the device, hazardous voltages can exist even when the equipment is
turned off. To avoid a shock hazard, do not perform procedures involving cover or shield removal unless
you are qualified to do so. Disconnect all field power prior to removing covers or shields.
If the device is rated for use with hazardous voltages (>30 Vrms, 42.4 Vpk, or 60 Vdc), it may require a
safety earth-ground connection wire. Refer to the device specifications for maximum voltage ratings.
Because of the danger of introducing additional hazards, do not install unauthorized parts or modify
the device. Use the device only with the chassis, modules, accessories, and cables specified in the
installation instructions. All covers and filler panels must be installed while operating the device.
Do not operate the device in an explosive atmosphere or where flammable gases or fumes may be
present. Operate the device only at or below the pollution degree stated in the specifications. Pollution
consists of any foreign matter—solid, liquid, or gas—that may reduce dielectric strength or surface
resistivity. The following is a description of pollution degrees.
• Pollution Degree 1—No pollution or only dry, nonconductive pollution occurs. The pollution has
no effect.
• Pollution Degree 2—Normally only nonconductive pollution occurs. Occasionally, nonconductive
pollution becomes conductive because of condensation.
• Pollution Degree 3—Conductive pollution or dry, nonconductive pollution occurs. Nonconductive
pollution becomes conductive because of condensation.
Clean the device and accessories by brushing off light dust with a soft, nonmetallic brush. Remove
other contaminants with a stiff, nonmetallic brush. The unit must be completely dry and free from
contaminants before returning it to service.
You must insulate signal connections for the maximum voltage for which the device is rated. Do not
exceed the maximum ratings for the device. Remove power from signal lines before connection to or
disconnection from the device.
Caution National Instruments measurement products may be classified as either Measurement
Category I or II. Operate products at or below the Measurement Category level specified in the
hardware specifications.
Measurement Category1: Measurement circuits are subjected to working voltages2and transient
stresses (overvoltage) from the circuit to which they are connected during measurement or test.
Measurement Category establishes standardized impulse withstand voltage levels that commonly
1 Measurement Categories as defined in electrical safety standard IEC 61010-1.
2 Working voltage is the highest rms value of an AC or DC voltage that can occur across any particular insulation.
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©National Instruments Corporation 3 NI PXIe-1435 User Guide
occur in electrical distribution systems. The following is a description of Measurement (Installation1)
Categories:
• Measurement Category I is for measurements performed on circuits not directly connected to the
electrical distribution system referred to as MAINS2voltage. This category is for measurements of
voltages from specially protected secondary circuits. Such voltage measurements include signal
levels, special equipment, limited-energy parts of equipment, circuits powered by regulated
low-voltage sources, and electronics.
• Measurement Category II is for measurements performed on circuits directly connected to the
electrical distribution system. This category refers to local-level electrical distribution, such as
that provided by a standard wall outlet (e.g., 115 V for U.S. or 230 V for Europe). Examples of
Measurement Category II are measurements performed on household appliances, portable tools,
and similar products.
• Measurement Category III is for measurements performed in the building installation at the
distribution level. This category refers to measurements on hard-wired equipment such as
equipment in fixed installations, distribution boards, and circuit breakers. Other examples are
wiring, including cables, bus-bars, junction boxes, switches, socket-outlets in the fixed installation,
and stationary motors with permanent connections to fixed installations.
Install Application Software and Driver
Before installing the NI 1435, you must install the application software and device driver. National
Instruments provides two options for developing machine vision applications.
•NI Vision Builder for Automated Inspection (Vision Builder AI)—Interactive, menu-driven
configuration software for developing, benchmarking, and deploying machine vision applications.
You must also install NI-IMAQ.
•NI Vision Development Module—Programming library for developing machine vision and
scientific imaging applications. The NI Vision Development Module requires an application
development environment—LabVIEW, LabWindows/CVI, or Visual Studio—and NI-IMAQ.
Installing Vision Builder AI
Install the following software to use Vision Builder AI to develop applications.
1. NI-IMAQ—Refer to the NI Vision Acquisition Software Release Notes on the NI Vision
Acquisition Software installation media for system requirements and installation instructions for
the NI-IMAQ driver.
Documentation for the NI-IMAQ driver software is available by selecting Start»All Programs»
National Instruments»Vision»Documentation»NI-IMAQ.
2. Vision Builder AI—Refer to the NI Vision Builder for Automated Inspection Readme for
installation instructions.
Documentation for Vision Builder AI is available by selecting Start»All Programs»
National Instruments»Vision Builder AI»Documentation.
1 Measurement Category is also referred to as Installation Category.
2 MAINS is defined as the (hazardous live) electrical supply system to which equipment is designed to be connected for the
purpose of powering the equipment. Suitably rated measuring circuits may be connected to the MAINS for measuring
purposes.
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NI PXIe-1435 User Guide 4 ni.com
Installing the Vision Development Module
Install the following software to use the Vision Development Module to develop applications.
1. One of the following application development environments:
•LabVIEW—Refer to the LabVIEW Release Notes for installation instructions and system
requirements for the LabVIEW software. Refer to the LabVIEW Upgrade Notes for additional
information about upgrading to the most recent version of LabVIEW.
Documentation for LabVIEW is available by selecting Start»All Programs»National
Instruments»LabVIEW»LabVIEW Manuals.
•LabWindows/CVI—Refer to the LabWindows/CVI Release Notes for installation
instructions and system requirements for the LabWindows/CVI software.
Documentation for LabWindows/CVI is available by selecting Start»All Programs»
National Instruments»LabWindows CVI.
•Visual Studio—Refer to the Visual Studio product documentation for installation
instructions.
2. NI-IMAQ—Refer to the NI Vision Acquisition Software Release Notes on the NI Vision
Acquisition Software installation media for system requirements and installation instructions for
the NI-IMAQ driver.
Documentation for the NI-IMAQ driver software is available by selecting Start»All Programs»
National Instruments»Vision»Documentation»NI-IMAQ.
3. NI Vision Development Module—Refer to the NI Vision Development Module Readme on the
NI Vision Development Module installation media for system requirements and installation
instructions.
Documentation for the NI Vision Development Module is available by selecting Start»
All Programs»National Instruments»Vision»Documentation»NI Vision.
Install the Device, Accessories, and Cables
This section describes how to unpack and install the device. You must install the software before
installing the hardware. For software installation information, refer to Install Application Software and
Driver.
Caution The NI 1435 is static sensitive. Always properly ground yourself and the equipment when
handling of connecting the device.
1. Remove the device from the package and inspect it. Contact National Instruments if the device is
damaged. Do not install a damaged device.
2. Power off and unplug the PXI Express chassis. Refer to the chassis manual for chassis installation
and configuration instructions.
Caution Refer to the Read Me First: Safety and Electromagnetic Compatibility document packaged
with your PXI Express chassis or device before removing equipment covers or connecting or
disconnecting signal wires.
3. Identify a supported PXI Express slot in the chassis. The NI 1435 is compatible with PXI Express
slots, PXI Express Hybrid slots, and PXIe System Timing slots. Figure 1 shows the symbols that
indicate the slot types for a PXI Express chassis.
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©National Instruments Corporation 5 NI PXIe-1435 User Guide
Figure 1. Symbols for PXI Express/PXI Express Hybrid/PXI Slots
4. Remove the filler panel and touch any metal part of the chassis to discharge static electricity.
5. Place the module edges into the module guides at the top and bottom of the slot.
6. Slide the module along the guides until it reaches the rear connector, then seat the module by
pushing the front panel until it is flush with the front panel of the chassis.
7. Secure the device front panel to the chassis front panel mounting rail using the front-panel
mounting screws.
8. Connect the Camera Link cable(s) to the Camera Link camera. Refer to the camera manufacturer
documentation for specific instructions about how to connect the cable to your camera.
9. Connect the Camera Link cable to the Camera Link connector on the NI 1435 front panel.
10. Plug in and power on the PXI Express chassis.
Confirm the Device is Recognized
To confirm that the device is recognized, complete the following additional steps:
1. Select Start»All Programs»National Instruments»Measurement & Automation to open
Measurement & Automation Explorer (MAX).
2. Expand Devices and Interfaces.
3. Verify that the device appears under Devices and Interfaces»NI-IMAQ Devices.
Note You can use MAX to maintain trigger reservations for each of your PXI Express chassis. Refer
to Configuring PXI Triggers in the Measurement & Automation Explorer Help for more information.
1 PXI Express System Controller Slot
2 PXI Peripheral Slots
3 PXI Express Hybrid Peripheral Slots
4 PXI Express Peripheral Slots
5 PXI Express System Timing Slot
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NI PXIe-1065
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NI PXIe-1435 User Guide 6 ni.com
Signal Connections
This section describes the connectors on the NI 1435. The following figure shows the connectors.
Figure 2. NI 1435 Connectors
1 Base Camera Link SDR Connector
2 Medium/Full Camera Link SDR Connector
3 Digital I/O Connector
NI PXIe-1435
Image Acquisition
CAMERA LINK - BASE
1
3
2
CAMERA LINK - MED/FULL
!
DIGITAL I/O
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©National Instruments Corporation 7 NI PXIe-1435 User Guide
SDR Connectors
Figure 3 shows the NI 1435 Base configuration 26-pin SDR connector assignments. Refer to Table 1 for
a description of the signals.
Figure 3. NI 1435 Base Configuration SDR Connector Pin Assignments
Table 1. NI 1435 Base Configuration SDR Signal Descriptions
Signal Name Description
X<3..0>± Base configuration data and enable signals from the camera to the NI 1435.
XCLK± Transmission clock on the Base configuration chip for Camera Link
communication between the NI 1435 and the camera.
SerTC± Serial transmission to the camera from the NI 1435.
SerTFG± Serial transmission to the NI 1435 from the camera.
CC<4..1>± Four LVDS pairs, defined as camera inputs and NI 1435 outputs, reserved
for camera control. On some cameras, the camera controls allow the
NI 1435 to control exposure time and frame rate.
DGND
X(0)+
X(1)+
X(2)+
XCLK+
X(3)+
SerTC–
SerTFG+
CC(1)+
CC(2)–
CC(3)+
CC(4)–
DGND
DGND
X(0)–
X(1)–
X(2)–
XCLK–
X(3)–
SerTC+
SerTFG–
CC(1)–
CC(2)+
CC(3)–
CC(4)+
DGND
13
12
11
10
9
8
7
6
5
4
3
2
1
26
25
24
23
22
21
20
19
18
17
16
15
14
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NI PXIe-1435 User Guide 8 ni.com
Figure 4 shows the NI 1435 Medium/Full configuration 26-pin SDR connector assignments. Refer to
Table 2 for a description of the signals.
Figure 4. NI 1435 Medium/Full Configuration SDR Connector Pin Assignments
Table 2. NI 1435 Medium/Full Configuration SDR Signal Descriptions
Signal Name Description
Y<3..0>± Medium configuration data and enable signals from the camera to the
NI 1435.
YCLK± Transmission clock on the Medium configuration chip for Camera Link
communication between the NI 1435 and the camera.
Z<3..0>± Full configuration data and enable signals from the camera to the NI 1435.
ZCLK± Transmission clock on the Full configuration chip for Camera Link
communication between the NI 1435 and the camera.
DGND
Y(0)+
Y(1)+
Y(2)+
YCLK+
Y(3)+
100 Ωdifferential termination with pin 20
Z(0)+
Z(1)+
Z(2)+
ZCLK+
Z(3)+
DGND
DGND
Y(0)–
Y(1)–
Y(2)–
YCLK–
Y(3)–
100 Ω differential termination with pin 7
Z(0)–
Z(1)–
Z(2)–
ZCLK–
Z(3)–
DGND
13
12
11
10
9
8
7
6
5
4
3
2
1
26
25
24
23
22
21
20
19
18
17
16
15
14
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©National Instruments Corporation 9 NI PXIe-1435 User Guide
D-Sub Connector
The 15-pin female high-density D-Sub connector connects to general purpose digital I/O, which
includes four TTL I/O lines, two optically isolated inputs, and two RS-422 quadrature encoder inputs.
Table 3 shows the connector assignments and descriptions.
You can use the NI 1435 with the following I/O accessories:
• NI 17xx 5m Pigtail breakout cable (part number 197818-05)
• NI 17xx Unshielded Screw Terminal Breakout with 2M Cable (part number 780261-01)
Table 3. NI 1435 15-pin D-Sub Connector Pin Assignments
Connector Pin Signal Name Description
1TTL I/O 0 TTL external trigger/Digital I/O line.
2Iso Input 0+ 30 V isolated input only line.
3Phase A+ Quadrature encoder Phase A positive
connection for single-ended or differential
signals.
4Phase B– Quadrature encoder Phase B negative
connection for differential signals.
5NC No connection.
6TTL I/O 1 TTL external trigger/Digital I/O line.
7TTL I/O 2 TTL external trigger/Digital I/O line.
8Iso Input 1+ 30 V isolated input only line.
9Phase B+ Quadrature encoder Phase B positive
connection for single-ended or differential
signals.
10 TTL I/O 3 TTL external trigger/Digital I/O line.
11 Digital Ground Direct connection to digital ground on the
NI 1435.
12 Iso Input 0–
Iso Input 1–
Isolated reference.
13 Phase A– Quadrature encoder Phase A negative
connection for differential signals.
14 Digital Ground Direct connection to digital ground on the
NI 1435.
15 NC No connection.
1
6
11
5
10
15
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Hardware Block Diagram
The following block diagram illustrates the key functional components of the NI 1435.
Figure 5. NI 1435 Block Diagram
Specifications
This section lists specifications for the NI PXIe-1435. These specifications are typical at 25 °C, unless
otherwise stated.
Features
Supported camera standard....................................Camera Link 1.2
Supported configurations.......................................Base, Medium, Full, Extended Full
Camera connectors.................................................Two 26-pin SDR
General-purpose digital I/O connectors.................One 15-pin high-density female D-Sub
Host Bus
Serial Control
26-Pin SDR Connector26-Pin SDR Connector
Full
Configuration
Receiver
CameraControl
UART
Serial Control
Pixel
Clock
Enables
Data
Pixel
Clock
Enables
Data
Pixel
Clock
Enables
Data
15-Pin
High Density
D-Sub
Connector
FPGA
Power Over
CameraLink
Control
256 MB
DDR2
DRAM
256 MB
DDR2
DRAM
Base
Configuration
Receiver
Medium
Configuration
Receiver
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©National Instruments Corporation 11 NI PXIe-1435 User Guide
Trigger Characteristics
Number of external trigger I/O lines......................4
Trigger input
Voltage range .................................................0 to 5 V (TTL)
Input high voltage ..................................2.0 V
Input low voltage ...................................0.8 V
Trigger output
Voltage range .................................................0 to 5 V (TTL)
Output high voltage................................3.06 V at 3 mA source
Output low voltage.................................0.55 V at 3 mA sink
Maximum pulse rate ..............................................2 MHz
Input Characteristics
Optically Isolated Inputs
Number of channels...............................................2
Type........................................................................Current sinking
Input voltage range ................................................0 to 30 V
Input ON voltage............................................3.5 to 30 V
Input OFF voltage..........................................0 to 2 V
Turn-on current ......................................................7.1 mA (typical)
14 mA (maximum)
Maximum pulse rate ..............................................100 kHz
Minimum pulse detected........................................10 s
Reverse polarity protection ....................................Yes, –30 V
Quadrature Encoder/RS-422 Inputs
Number of channels...............................................2
Input type ...............................................................Differential or single-ended
Voltage range .........................................................0 to 5.5 VDC
Logic levels
Differential input threshold............................±0.2 V (maximum),
RS-422 compatible
Single-ended input threshold .........................TTL compatible
Input high voltage ..................................2.0 V
Input low voltage ...................................0.8 V
Maximum quadrature count rate............................5 MHz
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NI PXIe-1435 User Guide 12 ni.com
Clocks
Pixel clock frequency range...................................20 MHz to 85 MHz1
Note The Camera Link specification requires cameras to transmit at a minimum of 20 MHz.
Serial Interface
Baud rates supported..............................................9.6, 19.2, 38.4, 57.6, 115.2, 230.4, 460.8, or
921.6 kbps
Power Requirements
Voltage ...................................................................+3.3 V (1.5 A)
+12 V (1.25 A)
Power Over Camera Link (PoCL)
Voltage ...................................................................12 V nominal
Average power output ............................................4 W maximum
SafePower ..............................................................Supported
Physical Characteristics
Dimensions (not including connectors ..................16 cm × 10 cm
(6.3 in. × 3.9 in.)
Weight....................................................................180 g (6.35 oz)
Environment
Operating Environment
Operating temperature ...........................................0 °C to 55°C
Tested in accordance with IEC-60068-2-1
and IEC-60068-2-2.
Relative humidity range.........................................10% to 90%, noncondensing
Tested in accordance with IEC-60068-2-56.
Pollution Degree ....................................................2
Maximum altitude..................................................2,000 m
Indoor use only.
Storage Environment
Ambient temperature range ...................................–40 °C to 70 °C
Tested in accordance with IEC-60068-2-1
and IEC-60068-2-2.
Relative humidity range.........................................5% to 95%, noncondensing
Tested in accordance with IEC-60068-2-56.
Note Clean the device with a soft, non-metallic brush. Make sure the device is completely dry and
free from contaminants before returning it to service.
1 This value corresponds to the serialized Camera Link cable transmission rate of 140 to 595 MHz.
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©National Instruments Corporation 13 NI PXIe-1435 User Guide
Safety
This product meets the requirements of the following standards of safety for electrical equipment for
measurement, control, and laboratory use:
• IEC 61010-1, EN 61010-1
• UL 61010-1, CSA 61010-1
Note For UL and other safety certifications, refer to the product label or the Online Product
Certification section.
Electromagnetic Compatibility
This product meets the requirements of the following EMC standards for electrical equipment for
measurement, control, and laboratory use:
• EN 61326 (IEC 61326): Class A emissions; Basic immunity
• EN 55011 (CISPR 11): Group 1, Class A emissions
• AS/NZS CISPR 11: Group 1, Class A emissions
• FCC 47 CFR Part 15B: Class A emissions
• ICES-001: Class A emissions
Note For the standards applied to assess the EMC of this product, refer to the Online Product
Certification section.
Note For EMC compliance, operate this device with shielded cables and according to the
documentation.
CE Compliance
This product meets the essential requirements of applicable European Directives as follows:
• 2006/95/EC; Low-Voltage Directive (safety)
• 2004/108/EC; Electromagnetic Compatibility Directive (EMC)
Online Product Certification
Refer to the product Declaration of Conformity (DoC) for additional regulatory compliance
information. To obtain product certifications and the DoC for this product, visit ni.com/
certification, search by model number or product line, and click the appropriate link in
the Certification column.
Environmental Management
NI is committed to designing and manufacturing products in an environmentally responsible manner.
NI recognizes that eliminating certain hazardous substances from our products is beneficial to the
environment and to NI customers.
For additional environmental information, refer to the NI and the Environment Web page at ni.com/
environment. This page contains the environmental regulations and directives with which NI
complies, as well as other environmental information not included in this document.
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Waste Electrical and Electronic Equipment (WEEE)
EU Customers At the end of the product life cycle, all products must be sent to a WEEE recycling
center. For more information about WEEE recycling centers, National Instruments WEEE initiatives,
and compliance with WEEE Directive 2002/96/EC on Waste and Electronic Equipment, visit
ni.com/environment/weee.
Where to Go from Here
The following documents and resources contain information you may find helpful as you set up and use
the NI 1435 in an application.
Additional Resources for Vision Builder for Automated Inspection Users
Refer to the NI Vision Builder for Automated Inspection Tutorial to learn how to perform basic machine
vision techniques using Vision Builder AI. You can access the NI Vision Builder for Automated
Inspection Tutorial and other Vision Builder AI documentation by selecting Start»All Programs»
National Instruments»Vision Builder AI»Documentation. You can also access context help within
Vision Builder AI by clicking the Show Context Help button on the Vision Builder AI toolbar.
Examples of common Vision Builder AI inspections are installed to the <Vision Builder AI>\
Examples directory.
Visit the NI Developer Zone at ni.com/zone for the latest example programs, tutorials, technical
presentations, and a community area where you can share ideas, questions, and source code with
developers around the world.
Additional Resources for LabVIEW Users
Documentation for LabVIEW is available from the Help menu on the LabVIEW toolbar. You can access
documentation for the NI Vision Development Module by selecting Start»All Programs»National
Instruments»Vision»Documentation»NI Vision.
Documentation for the NI-IMAQ driver software is available by selecting Start»All Programs»
National Instruments»Vision»Documentation»NI-IMAQ.
Documentation for the MAX configuration software is available from the Help menu on the MAX
toolbar. Specific information about using MAX with NI Vision hardware is available by selecting
Help»Help Topics»NI Vision.
Examples of image acquisitions and common machine vision inspections are installed to the
<LabVIEW>\Examples\IMAQ and <LabVIEW>\Examples\Vision directories, where
<LabVIEW> is the location where LabVIEW is installed.
Visit the NI Developer Zone at ni.com/zone for the latest example programs, tutorials, technical
presentations, and a community area where you can share ideas, questions, and source code with
developers around the world.
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Ёᅶ᠋ National Instruments
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ড়㾘ᗻֵᙃˈ䇋ⱏᔩ ni.com/environment/rohs_chinaDŽ
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Where to Go for Support
The National Instruments Web site is your complete resource for technical support. At
ni.com/support you have access to everything from troubleshooting and application development
self-help resources to email and phone assistance from NI Application Engineers.
A Declaration of Conformity (DoC) is our claim of compliance with the Council of the European
Communities using the manufacturer’s declaration of conformity. This system affords the user
protection for electromagnetic compatibility (EMC) and product safety. You can obtain the DoC for
your product by visiting ni.com/certification. If your product supports calibration, you can
obtain the calibration certificate for your product at ni.com/calibration.
National Instruments corporate headquarters is located at 11500 North Mopac Expressway, Austin,
Texas, 78759-3504. National Instruments also has offices located around the world to help address your
support needs. For telephone support in the United States, create your service request at
ni.com/support and follow the calling instructions or dial 512 795 8248. For telephone support
outside the United States, visit the Worldwide Offices section of ni.com/niglobal to access the
branch office Web sites, which provide up-to-date contact information, support phone numbers, email
addresses, and current events.
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