Nibe PELLUX 100 User manual

INSTALLATION AND MAINTENANCE INSTRUCTIONSMOS GB 1411-1
PELLUX 100
331139 PELLUX 100
APH

For Home Owners
General
System description
Area of use 3
Product description 3
Heating 3
Hot water heating 3
System diagram 3
Front panel
Functions on the front panel 4
Start and stop 5
Control 6
Heating settings
General 9
Setting the automatic heating control system 9
Basic values for the automatic heating control 9
Readjusting the default settings 9
Changing the room temperature manually 9
Dealing with malfunctions and maintenance
General 10
Causes and actions in event of malfunctions 11
For the Installer
General information for the installer
Boiler room 13
Chimney 13
Pellets 13
Connection 13
Pipe connections
Electrical connections
Connection 15
Internal fuse protection 15
Connecting the control computer 15
Connection burner 17
Connecting the outside sensor 17
Connection of flow sensor 17
External control 17
Output for external circulation pump 17
Output for shunt motor control 17
Data for outdoor temperature sensor 17
Data for hot gas sensor/boiler sensor 17
Installing the boiler
Burner 18
Pellet hopper and pellet screw 18
Draft limiter 19
Setting the control computer 20
Default setting burner 22
Service
Service menus 23
Resetting temperature limiter 56
Sweeping 58
Electrical circuit diagram
Boiler 60
Burner 61
Component positions
Boiler 62
Burner 63
Electrical components 64
Dimensions and location coordinates
Technical specifications
Enclosed kit
Accessories
Item register 69
1PELLUX 100
Table of Contents

General
Thank you for relying on us to supply your boiler and congratulations on choosing PELLUX 100, a high quality pellet boiler
with a long service life.
In order to get the ultimate benefit from your PELLUX 100 you should read through these Installation and Maintenance
Instructions.
PELLUX 100 is a boiler intended for firing with wood pellets. The boiler is intended for houses with waterborne heating.
The controls are gathered and easily viewed in the front panel.
The serial number*, must always be stated in all correspondence with NIBE.
069___________
Installation date
Installation engineers
Setting ”Max boiler temperature” (60 ºC at delivery)
"Fuse size" setting (On delivery: 16 A)
"Heating curve offset" setting (On delivery: 10)
"Heating curve offset" setting (On delivery: -2)
Make any changes to the default settings here.
Datum__________________________ Sign___________________________
*The serial number is located on the left of the top of the housing.
NOTE
PELLUX 100 must be installed by approved and competent personnel in accordance with the manufacturer's
instructions and applicable regulations, norms and laws.
Failure to do so will void the warranty.
This appliance can be used by children aged from 8 years and above and persons with reduced
physical, sensory or mental capabilities or lack of experience and knowledge if they have been
given supervision or instruction concerning use of the appliance in a safe way and understand
the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance
shall not be made by children without supervision.
Rights to make any design or technical modifications are reserved.
©NIBE 2014.
PELLUX 1002
For Home Owners
General

System description
Area of use
PELLUX 100 is heating boiler intended for heating houses
and other small buildings.
Product description
PELLUX 100 is a boiler developed for pellet firing.
An upright convection system and automatic sweeping
facilitate cleaning. This also gives a high and even level of
efficiency. A generously sized ash and soot box facilitates
the normal maintenance.
PELLUX 100 has a top connection and is equipped with
automatic charging for preparation of domestic hot water.
PELLUX 100 is also equipped with a climate controlled
automatic shunt.
Available output with pellet operation is 20 kW.
Heating
The boiler water is led from the top of the boiler to the
radiator circuit via a shunt valve, where the desired tem-
perature to the radiators is maintained by mixing the hot
boiler water with the cooled return water from the radiator
circuit.
Hot water heating
The boiler is equipped with automatic charging to charge
an external water heater.
The external circulation pump starts when the temperature
in the heater falls below the set values.
System diagram
M
M
NOTE
This is an outline diagram. Actual installation must be project planned according to applicable norms.
3PELLUX 100
For Home Owners
System description

Front panel
ENTER
ON/OFF
INFO
ESC
12:05
33.3
12:05
05
12:0
ON
Menu screen
LED lamp
TURNED OFF Th
Buttons
Control computer
The control computer has two different menus that are
displayed in the menu window:
Simplified - gives quick access to the control computer
basic functions. Enter the simplified menu by pressing the
Up or Down arrow.
Main menu - gives access to all functions in the control
computer. Enter the main menu by pressing Enter.
To quickly return to the start menu press ESC until you are
back.
Functions on the front panel
Control computer OFF.Continuous green light.
Control computer on.
Burner off.
Pulsing green light.
Control computer on.
Burner on.
Continuous orange
light.
Burner in function.Pulsing orange light.
Unacknowledged alarmContinuous red light.
Acknowledged but re-
maining alarm.
Pulsing red light.
LED lamp
On/Off. Press the On/Off button for a minimum
of 3 seconds to start or switch off the control
computer.
NOTE
The boiler does not switch off!
It is only the control computer that is
switched off.
Heating. Allows possibility of setting the different
parts of the heating system.
HW. Allows possibility of setting the different
parts of the hot water system.
INFO. Opens the alarm table so that you can ac-
knowledge an alarm and check which alarms have
not been rectified in the alarm log.
Escape. Moves up a level in the menus or erases
a parameter setting.
Arrow up. Makes it possible to navigate in the
menus and to raise a set value.
If you find yourself on the start page you can
move to the simplified menu by pressing the up
arrow.
Arrow down. Makes it possible to navigate in
the menus and to lower a set value.
If you find yourself on the start page you can
move to the simplified menu by pressing the
down arrow.
Enter.
Press Enter to:
႑open the menu that you have up at present.
႑change to entered value.
႑confirm an alarm.
PELLUX 1004
For Home Owners
Front panel

Start and stop
The boiler's burner is fully automatic and manages starting
and stopping itself if the control computer is connected
and has received the correct settings. For instructions about
settings prior to starting the boiler, see Setting the control
computer on page 20.
Start
Upon first start-up or if the fuel has finished and been
topped up, first allow fuel filling to run until the pellets
drop out of the flameproof hose. For instructions on how
to top up the pellet auger see Pellet hopper and pellet
screw points 6 - 9 on page 18.
1. To start the boiler press the main switch.
2. To start the burner, hold in the control computer's
ON/OFF button for at least 3 seconds.
3. 2 stages of cleaning are performed before the burner
is lit. (Default setting, can be set between 2–5.) The
control computer's menu displays boiler status
CLEANING.
4. When the cleaning is finished the start process contin-
ues.
A The control computer displays LIGHTING
B Pellets are fed into the burner for the set time
(default setting 50 seconds).
C Lighter and burner fan are started.
D The photo cell registers when the pellets are lit
and shuts off the ignition pod.
E The start-up process begins and the menu displays
START-UP. This process takes 3 minutes and means
that the fan speed and fuel supply increase
gradually.
F At the end of the start-up process the boiler
switches to the set control program.
TIP
Normal firing up takes approx. 9 minutes. If during
this time the photocell does not register any flames
the lighter will attempt to light a maximum of 5 times.
If no flames are registered after 5 attempts an alarm
is given and the firing up attempt is stopped.
Stop
1. To stop the burner, hold in the control computer's
ON/OFF button for 3 seconds.
2. The menu displays SHUTDOWN.
3. The fuel feed is shut off.
4. The burner fan operates until no flames can be re-
gistered.
NOTE
The control computer does not control the heat pump
circulation pumps when the boiler is stopped in this
way.
In order for the control computer to control the heating
system's circulation pumps, the simplified menu must be
used when stopping. This means that only the burner shuts
down, the control computer is still operational.
1. Go to the burner menu.
2. Press Enter.
3. Scroll to Settings using the Up or Down arrow.
4. Confirm using Enter.
5. Scroll to Burner operation and click Enter.
6. Use the Down arrow to change from Yes to No.
A The stop sequence is started immediately.
B The control computer still controls the heating
system's circulation pumps.
NOTE
Emergency stop
Switch off the boiler at the main switch. This means
that all processes are stopped.
Remember that the remaining fuel will not be extin-
guished but must burn out.
5PELLUX 100
For Home Owners
Front panel

Control
General
All the most common settings are made from the panel
as well as control computer instructions such as comfort
temperature etc. In order for the installation to be used
optimally, certain default settings must have been made
and the installation carried out according to the relevant
instructions.
Start page
33.3
12:05
05
1
2
:
0
Boiler status Week day
Hot water program
Time
Set boiler temp.
Boiler temp.
Processor temp.
Monitoring status
Heating program
Number unacknowledged
alarms
Burner program
TURNED OFF Th
OFF
This is the menu that appears when PELLUX 100 is in its
normal/start position. The menu displays boiler status, set
temperature for the boiler and its current temperature. It
is also possible to see the date, time, whether the control
computer is being used or not, the running heating pro-
gram, the number of alarms as well as the processor tem-
perature.
Boiler status
Boiler status states what the boiler is doing right now.
ExplanationStatus
Burner OFF and boiler monitoring are not
running.
OFF
Cleaning the boiler.Cleaning
Settings of fuel volume for firing up, start
of the firing up sequence and fans.
Firing up
When the fuel has been ignited and a
flame can be detected, the fuel volume is
increased until the correct amount and
speed is reached.
Starting
The burner operates at 30 to 50 % power.Power 1
The burner operates at a preset value
between 50 and 100 % power.
Power 2
The burner operates at a level adjusted by
the control computer between 30 and
100 % power.
Modulation type
Extinguishes the fire and controls the fans
until the flames have died down com-
pletely.
Burning off
The burner does not operate when the
boiler set temperature has been reached.
Stop
Control computer
The boiler is controlled by a computer that ensures that
all component parts work in the most efficient way for the
relevant operation.
The control computer controls and monitors heating and
hot water production and provides information about set
control conditions. In the event of a malfunction, an alarm
and warnings are transmitted to the display to keep the
user informed about the conditions at all time.
The control computer controls the boiler in a way that
prevents damage to the installation.
PELLUX 1006
For Home Owners
Front panel

Simplified menu
Menu tree
1.1.1 - BOILER TEMPERATURE1.1 - Boiler temp. set1 - Main menu
1.1.2 - Selection of H.W. temperature1.2 - HOT WATER TEMPERATURE
1.1.3 - Start and stop of Heat now1.3 - HEAT NOW
1.1.4 - Selection of control for hot water.
Start and stop.1.4 - HOT WATER PROGRAM
1.1.5 - Selection of heating temperature1.5 - HEATING TEMPERATURE
1.1.6 - Selection of control for heating. Start
and stop.1.6 - HEATING PROGRAM
1.1.7 - Burner ON/OFF1.7 - BURNER WORK
1.1.8 - Feed fuel ON/OFF1.8 - FEED FUEL
After opening the simplified menu using either the Up or Down arrows these can be used for orientation in the menu that
one wishes to look at. When you have found the menu that you wish to change or see sub-menus in open it by pressing
Enter.
ExplanationMenu
You can see the heat pump's present (large digits) and the set temperatures (small digits)
here.
65.3
Boiler temp. set
To change the set boiler temperature, press Enter.
You can see the hot water's present (large digits) and the set temperatures (small digits)
here.
40.2
HOT WATER TEMPERATURE
To change the set hot water temperature, press Enter.
NOTE
This is an accessory and only works if connected and all settings made in the
control computer.
Here you can temporarily allow the boiler to heat the hot water to a comfortable temper-
ature regardless of the settings.
Heat Now
No NOTE
This is an accessory and only works if connected and all settings made in the
control computer.
7PELLUX 100
For Home Owners
Front panel

ExplanationMenu
There are three different hot water controls:
Hot Water Program
Manual
1. Time - heats the hot water in relation to the set time intervals.
2. Manual - ensures that the hot water always maintains a comfortable temperature
regardless of the set time intervals.
3. Switch off - no hot water produced.
NOTE
This is an accessory and only works if connected and all settings made in the
control computer.
You can see the room temperature in room number 1 (large digits) and the set temperatures
(small digits) here.
20.6
Central Heating Temperature
To change the set room temperature, press Enter.
Heat regulation for:
Heating Program
Time
1. Time - heats the section in relation to the set time intervals.
2. Permanent - ensures that the section always maintains a comfortable temperature
regardless of the set time intervals.
3. Switch off - no heating produced.
4. Economy - runs according to the set values for optimum economy.
Here you see if the burner has permission to operate.
NO
Burner Work
No
If the burner does not have permission to operate the control computer monitors the
heating system but does not start the burner even if the boiler/heating system temperature
falls below the set values.
Manual start of fuel feed from the pellet hopper.
NO
FEED FUEL
No
After filling an empty pellet hopper this function must be used until the fuel starts to come
out of the fire proof hose from the pellet auger.
PELLUX 1008
For Home Owners
Front panel

Heating settings
General
The indoor temperature depends on several factors.
႑Sunlight and heat emissions from people and household
machines are normally sufficient to keep the house warm
during the warmer parts of the year.
႑When it gets colder outside, the heating system must
be started. The colder it is outside, the warmer radiators
and floor heating systems must be.
After default setting the different values in the control
computer, boiler operation is adjusted automatically to
give the best possible indoor climate.
Controlling heat production
There are two main ways of controlling heat production
from the boiler.
Outdoor sensor
The boiler heats the water and shunts the temperature
required at a certain outdoor temperature. This occurs
automatically on the basis of the collected temperature
values from the outdoor sensor and sensors on the lines
to the radiators (flow line sensors).
The temperature information that the outdoor sensor
(mounted on an exterior wall of the house) sends to the
boiler’s control computer senses variations in the outdoor
temperature early on. It does not have to be cold inside
the house before the control system is activated, as soon
as the temperature drops outside, the temperature of the
water to the radiators inside the house is increased auto-
matically .
Room sensor
The room sensor measures the temperature in the room
and offsets the supply temperature. If the temperature in
the room exceeds or falls below the set value of the room
sensor the temperature of the supply line is reduced re-
spectively increased by an automatic device.
Radiator temperature
The temperature of the radiators in relation to the outdoor
temperature can be determined by you by selecting supply
temperature.
Setting the automatic heating control system
Go to the central heating menu for setting different tem-
peratures, settings are made under both settings and ser-
vice. See Setting the control computer page 20 for instruc-
tions
NOTE
Wait one day between settings so that the temperat-
ures have time to stabilise.
Basic values for the automatic heating control
Remember that with underfloor heating systems the
temperature of the supply line must be controlled in rela-
tion to whether the floor structure is concrete or wood.
The supply temperature can be set higher for wood floor
structures.
Readjusting the default settings
If the required room temperature is not obtained, readjust-
ment may be necessary.
Changing the room temperature manually
If you want to temporarily or permanently increase or
lower the indoor temperature adjust the value in the menu
Central heating/Select Heating circuit/Settings/Comfort
temperature or Program or Economy temperature.
NOTE
An increase in the room temperature may be inhib-
ited by the radiator or underfloor heating thermo-
stats, if so these must be turned up.
9PELLUX 100
For Home Owners
Heating settings

Dealing with malfunctions and maintenance
General
Alarm
In event of unacknowledged alarm the LED lights with a
continuous red light.
In event of an acknowledged alarm the LED on the control
computer lights with a flashing red light.
To see what has occurred, go in under the Alarm menu
where you will find an alarm code. For explanation of alarm
codes see page 41.
ENTER
ON/OFF
INFO
ESC
12:05
33.3
12:05
05
12:0
ON
LED lamp
TURNED OFF Tu
Pellet burner
Ensure that the pellet burner is always optimally adjusted
to obtain the best economy and minimum environmental
impact. Checking and adjusting is carried out by a specialist
and should be carried out before every firing season.
Circulation pump
Even if the circulation pump, for a longer period is set to
“OFF”, the boiler’s computer will run the pump for 3
minutes twice a day. This is so that the circulation pump
does not jam.
Sweeping
Fire regulations state at what intervals a boiler and its
chimney must be swept; contact a professional chimney
sweep for more information.
!WARNING!
The current to the boiler must be switched off during
service and maintenance of the boiler and burner.
The boiler is equipped with automatic sweeping of the
flues, which means that manual sweeping of these is not
required between the chimney sweep’s normal visits. In
order to obtain the optimal efficiency with a modern and
correctly adjusted pellet burner the boiler’s other fire af-
fected surfaces should be cleaned/swept occasionally
between the chimney sweep’s visits.
Before the sweep visits, the hatch for any draft limiter must
be locked by turning the locking screw a quarter turn to
the side of the hatch. This is to prevent soot from entering
the boiler room when the chimney is swept. After sweep-
ing the hatch must be unlocked again. For more instruc-
tions see the sweeping chapter page 7.
REMEMBER:
When the door for the combustion chamber opens, all
current to the pellet burner is automatically cut. The hatch
must be fully closed in order for the burner to start incan-
descing.
Check the optimum setting of the burner flame through
the sight glass.
APH
At the bottom of the hearth there is a removable ash box
and a soot box. The ash box and soot box are generously
sized and have room for ash and soot from two month’s
normal firing.
NOTE
Ash can still contain glowing embers after a long
period of time. Therefore, always use a non-inflam-
mable container and protective gloves when empty-
ing ash and soot.
PELLUX 10010
For Home Owners
Dealing with malfunctions and maintenance

Causes and actions in event of malfunctions
In the event of a malfunction or disruption to normal
operation, first check the points below:
!WARNING!
If work behind covers or panels must be carried out
the safety breaker must be locked or the group fuses
removed!
The boiler water section must be water filled before
starting, otherwise the temperature limiter function
may be endangered.
NOTE
A tripped temperature limiter is a warning, if it occurs
more than once a repairman must be called.
Low room temperature
႑Incorrectly set shunt valve (when manually shunting).
႑Tripped temperature limiter. It may have tripped during
transportation.
႑Air in the boiler or radiator system.
႑Closed valve in the radiator circuit.
႑The circulation pump is switched off or has jammed, see
section. Auxiliary start of the external circulation pump
page 11.
႑Malfunctions in the pellet burner.
႑Miniature circuit breaker tripped.
႑Max flow line temperature set too low.
႑Possible earth circuit-breaker tripped.
႑Switch set to 0.
႑External control may have blocked the burner.
႑Circuit or main MCB tripped.
High room temperature
႑Automatic heating control system settings incorrect.
Resetting temperature limiter
There are two temperature limiters on the boiler. One on
the boiler and one on the burner.
The temperature limiters break the power to the burner
and pellet screw if the temperature exceeds 90 °C.
Before restarting the burner and pellet auger the tripped
temperature limiter must be reset, see page 56 for instruc-
tions.
Auxiliary start of the external circulation pump
Luftningsskruv
16
LEK
GRUNDFOS
Type UPS 25 - 60 130 P/N:59526447
230V-
HEJSAN
PC;0017NIB
DK
50Hz
IP 44
TF 110
Class H
Max. 10bar
2.5uF
45
0.20
65
0.30
90
0.40
1m(A) P,(W)
Venting screw
႑Shut off the circulation pump.
႑Loosen the venting screw with a screwdriver. Hold a
cloth around the screwdriver blade as a certain amount
of water may run out.
႑Insert a screwdriver and turn the pump rotor.
႑Screw the venting screw into place.
႑Start the circulation pump and check that the circulation
pump functions.
It is usually easier to start the circulation pump if it is
switched on. If jump starting the circulation pump is per-
formed in the on position, be prepared for the screwdriver
to jerk when the pump starts.
NOTE
When returning to normal mode do not forget to
reset the shunt knob to its original position by turning
the knob until it springs out.
NOTE
The product's serial number should always be stated
with all correspondence with NIBE.
069______________
11PELLUX 100
For Home Owners
Dealing with malfunctions and maintenance

Accessory (if connected)
Low hot water temperature
႑Abnormally large hot water usage.
႑Mixer valve set too low.
႑Closed or throttled shut off valves to heat exchanger (or
to hot water heater if present).
႑Tripped temperature limiter. These may have tripped
during transportation.
႑External circulation pump set for low capacity, or does
not start.
႑Too high domestic water flow.
႑Malfunctions in the pellet burner.
႑Load monitor or external control may have blocked the
burner.
႑Circuit or main MCB tripped.
႑Possible earth circuit-breaker tripped.
႑Switch set to 0.
႑Incorrectly set operating modes.
႑Closed or throttled filler valve for the hot water heater.
႑The hot water temperature is set at too low a value.
NOTE
A tripped temperature limiter is a warning, if it occurs
more than once an installer must be called.
PELLUX 10012
For the Installer
Dealing with malfunctions and maintenance

General information for the installer
Boiler room
The boiler room must be built in accordance with applic-
able building regulations.
The floor must not be flammable or must otherwise be
covered by a 0.7 mm thick steel sheet that extends at least
0.5 m out from the boiler in each direction.
Provision for good air supply. The boiler room’s air intake
must have an area of at least 200 cm².
NOTE
Ensure that sweeping can be carried out in accord-
ance with the applicable regulations. If in doubt,
contact a chimney sweep.
Chimney
It is important that the flue is of sufficient diameter and
height that over pressure does not occur in the boiler and
flue.
The flue pipe must be dimensioned in accordance with
building regulations and EN 13384-1 to facilitate a cor-
rectly functioning combustion system. The chimney
draught is of great importance and should be 15 - 25 Pa.
For the best combustion and the lowest environmental
impact a draught limiter should be used. The boiler is
supplied with a draught limiter and an angled flue pipe
for rear connection. Straight flue pipe for connection up-
wards available as accessory.
The flue needs to be inspected and approved before install-
ation.
Pellets
Good quality pellets ensure good combustion and it is
therefore recommended to use pellets that meet EN Plus
A1 specification.
The boiler must be cleaned and swept more frequently if
a poorer quality fuel is used.
Pellets must be stored in a dry and clean area.
Connection
Pipes are to be installed in accordance with the applicable
heating and hot water standards. Internal support bushes
should be fitted when annealed steel or copper pipe is
used.
The supplied drain valve is installed in the connection on
the boiler’s right or left sides.
The overflow pipe from the safety valves must be routed
to a floor drain to prevent hot water splashes when
checking the valves or when bleeding the boiler. The outlet
of the overflow pipe should be visible. The overflow pipe
must be laid frost free and sloping along its entire length.
The hot water circuit must be equipped with a mixer valve
to prevent scalding.
Current regulations require the heating installation to be
inspected before it is commissioned. The inspection must
be carried out by a suitably qualified person. The installa-
tion inspection must be documented. The above applies
to installations with a closed expansion vessel. If the boiler
or the expansion vessel is replaced, the installation must
be inspected again.
If the heating system is equipped with an open expansion
vessel, the distance between the highest radiator and the
expansion vessel may not be less than 2.5 m.
Min 2,5 m
NOTE
The pipe system must be flushed before the boiler is
connected so that any residual contaminants will not
damage the components.
13PELLUX 100
For the Installer
General information for the installer

Pipe connections
This shows the outline diagram for pipe installation when one has a water heater, buffer tank or buffer tank with solar
heating .
PELLUX 100 standard installation
M
M
PELLUX 100 with buffer
M
PELLUX 100 with buffer and solar heating
M
P
PELLUX 10014
For the Installer
Pipe connections

Electrical connections
Connection
Disconnect the heat pump before insulation testing the
building.
PELLUX 100 must be installed via an isolator switch with
a minimum breaking gap of 3 mm.
The boiler requires 230 V NAC 50 Hz
Connect the voltage/supply according to electrical wiring
diagram, see page 59.
The boiler must be connected to a dedicated power cable
protected by a 10 A fuse and an earth-fault breaker.
NOTE
Electrical installation and service must be carried out
under the supervision of a qualified electrician. Elec-
trical installation and wiring must be carried out in
accordance with the stipulations in force.
NOTE
No other consumers may be connected to the boiler's
power supply.
Internal fuse protection
The automatic heating control system, circulation pump,
burner and their wiring are internally fuse protected by a
miniature circuit breaker.
Connecting the control computer
NOTE
Power supply to the heating system must be broken
when the control computer is connected!
The control computer must be connected to all units in
the heating system to control them. The control computer
also requires that certain settings are made before the
boiler can be started. For instructions see Setting the con-
trol computer on page 20.
Extra modules are required to connect all units to the
control computer.
Connection is via a CAN-bus, which allows different ac-
cessories to be connected, for example:
႑up to 16 heating circuits.
႑two hot water circuits.
႑a buffer tank.
႑solar heating system.
႑extra boiler modules (exhaust fan).
႑a lambda sensor.
NOTE
Remember to install a terminator at the end of the
CAN-bus to prevent an echo.
There must be a terminator on the CAN bus even if
only one module is connected to it.
The control computer is connected to the CAN bus and
the power supply according to the image below.
15PELLUX 100
For the Installer
Electrical connections

Installing sensors to the control computer
The diagram only shows connection of module 6 to the control computer and the units that can be connected without
extra modules.
NOTE
Under no circumstances may the protective earth conductor (PE) be connected to the neutral conductor (N)!
1. Circulation pump heating system 1
2. Shunt open heating system 1
3. Shunt closed heating system 1
4. Ash removal from burner
5. Glow coil
6. Ash removal from burner
7. Fan
8. Sweeping boiler
9. Pellet screw
10. Charge pump hot water
ConnectionsExplanationComponent
IN1, GND--Temperature sensor boiler
IN2, GNDThe safety circuit that stops the burner if it overheats.Temperature limiter circuit
IN3, GND--Temperature sensor hot water
IN4, GND--Temperature sensor supply line
IN5, GND--Room thermostat
IN11, GND--Outside temperature sensor
IN12, GNDLight sensor for the burnerPhotocell
Common neutral potential for sensorsGDN
DO1, NCirculation pump heatingPump
DO2, NShunt openShunt motor
DO3, NShunt closedShunt motor
DO4, NControl grid cleaning in module L1Grid cleaning L1
DO5, NLighter for burnerGlow coil
DO6, NControl grid cleaning in module L2Grid cleaning L2
AO1, N1Fresh air fan for the burner.Fan
AO2, NControl of turbulator cleaningPipe cleaning
AO3, N1--Pellet screw
AO4, NConnected to water heater or accumulatorCharge pump
--Neutral conductorN
--Protective earthPE
IN8, GNDMust be on the module in order for the burner to workJumper
PELLUX 10016
For the Installer
Electrical connections

Connection burner
႑Connect the burner's connection plug to the boiler's
burner socket.
Connecting the outside sensor
Install the outdoor temperature sensor in the shade on a
north or north-west facing wall, so it is unaffected by the
morning sun. The sensor is connected to the CAN-bus
module by a twin core cable, see table page 16. The min-
imum cable cross-section should be 0.4 mm2up to 50 m.
Connection of flow sensor
At delivery the flow line sensor is located in front of the
shunt motor. Pull out the sensor and install it on the flow
line. It is important that the sensor has a good connection
with the pipe and that it is well insulated.
External control
Burner
Burner operation can be blocked by connecting a potential
free contact to the CAN-bus module (e.g. temperature
sensor supply line), see electrical wiring diagram page 16.
The burner is blocked when the contact is open.
Output for external circulation pump
External circulation pump (e.g. hot water pump) is connec-
ted to the CAN-bus module, see electrical wiring diagram,
page 16. The pump is operated using the set value in the
control computer.
Output for shunt motor control
Shunt motor for controlling supply temperature is connec-
ted to the CAN-bus module, see electrical wiring diagram,
page 16. The shunt motor is operated using the set values
in the control computer.
Data for outdoor temperature sensor
Resistance
Max. (k )
Resistance
Nominal (k )
Resistance
Min. (k )
Temperature
(°C)
361.300345.275329.927-40
187.164180.031173.153-30
101.46098.18795.009-20
57.27855.74554.247-10
33.53732.81332.1010
20.29619.95619.62110
12.65712.50412.35120
10.10010.0009.90025
8.1488.0507.95230
5.4015.3145.22740
3.6623.5893.51750
2.5362.4762.41860
1.7911.7431.69570
1.2881.2491.21180
0.9430.9110.88190
0.7010.6750.651100
0.5290.5080.488110
0.4050.3880.372120
0.3560.3412.18125
Data for hot gas sensor/boiler sensor
ΔR (%)Resistance Nomin-
al (k )
Temperature (°C)
2.66332.1-40
2.17175.2-30
1.7196.36-20
1.2955.05-10
0.8932.560
0.5219.8710
0.1712.4920
0.0010.0025
0.168.05930
0.475.33040
0.773.60650
1.052.49060
1.311.75370
1.571.25680
1.810.915490
2.040.6773100
2.260.5083110
2.470.3866120
2.670.2977125
17PELLUX 100
For the Installer
Electrical connections

Installing the boiler
Burner
APH
The burner is installed in the outlet for the burner on PEL-
LUX 100s burner hatch. The burner is then secured into
position using the knobs supplied for the burner.
Pellet hopper and pellet screw
PELLUX 100 fuel is fed from a pellet hopper of an external
pellet screw. The pellet screw should be inclined at a rising
angle of 35-45° for best function and most even pellet
feed. The pellet screw that is used should feed approx.
10 kg/h at continuous operation. The hose must be a little
bent and the hose connections slightly offset from each
other.
The pellet screw and pellet hopper are accessories, recom-
mended pellet hopper and pellet screw are:
႑Nibe pellet hopper ZP 300
႑pellet screw from the Nibe PP series.
which are specially adapted to work together with PELLUX
100.
The pellet store should be positioned as close to the boiler
as possible or on the left-hand side.
NOTE
Use only one of the fireproof hoses supplied with the
feed screw to connect the pellet screw to the burner!
NOTE
Ensure that the boiler door cannot be opened when
the fireproof hose is connected to the boiler!
LEK
1. Position the pellet hopper in a suitable location and
open the appropriate hole in the front.
2. Install the pellet screw in the opened hole and to the
feed pipe in the bottom of the pellet hopper.
3. Install the hose and hose clips on the pellet screw
outlet pipe and the burner feed pipe.
4. Make any adjustments of the hose lengths. The hose
must have slight bends to prevent sawdust collecting
in it. The pellet screw outlet section must be slightly
offset in relation to the burner's inlet section.
5. Connect the pellet screw connector to the burner and
connect it to the control computer.
6. Detach the hose from the supply pipe and run the
pellet auger via the control computer to supply pellets.
AOpen the simplified menu using the up or down
arrow.
BScroll to Fuel supply with Up arrow.
COpen using Enter.
DSet to Yes
7. When pellets drop down through the hose, preferably
into a bucket, run for an extra minute to ensure an
even supply.
8. Stop the supply by setting Fuel supply to No. (see point
6).
9. Reinstall the hose on the feed pipe.
PELLUX 10018
For the Installer
Installing the boiler