Nidec HVAC Drive H300 User manual

HVAC Drive H300 High IP
Step By Step Guide
Frame sizes 3 to 6
www.controltechniques.com/support
DE
Seite 2
Diese Anleitung bietet Informationen für eine schnelle Inbetriebnahme eines einfachen Umrichter-Motor-Systems.
Bei aufwendigeren Systemen: Umfassende Betriebsanleitungen, Online-Videos und Hilfsmittel finden Sie unter
unserer Webadresse oder über den vorstehenden QR-Code.
Bitte lesen Sie die dem Umrichter beiliegende Sicherheitsdokumentation, bevor Sie den Umrichter montieren oder
in Betrieb nehmen.
Beim M300 ist unbedingt der Abschnitt 4.2 in der über die Webadresse bzw. denSteuerung – Kurzanleitung
vorstehenden QR-Code hinzuzuziehen, um die Safe Torque Off-Funktion in Sicherheitssystemen zu verwenden.
EN
Page 2
This guide provides a fast and simple start-up procedure for a basic drive and motor installation.
For help with more advanced installations: Comprehensive user guides, online videos and help tools can be
accessed using the web address or QR code above.
Please read the safety information booklet supplied with the drive before installation or set-up.
It is essential to read Section 4.4 in the using the web address or QR code above priorH300 User Guide
to using the Safe Torque Off function in safety systems.
Part Number: 0478-0668-01
Issue: 1
H300 (Frame 3 to 11) High IP Step By Step Guide.book Page 1 Friday, December 17, 2021 2:05 PM

H300 High IP Step By Step Guide
Contents
1. Introduction .........................................................................2
2. Check the contents of the box ............................................3
3. Check model and voltage ...................................................3
4. Mount the drive ...................................................................4
5. Select supply / motor cables and fuses ..............................7
6. Wire the drive up .................................................................9
7. Use the keypad .................................................................19
8. Run the drive for the first time in Hand mode ...................20
9. Running the drive in Auto mode ........................................31
10. Additional Information .....................................................32
11. UL information .................................................................36
12. Leroy Somer permanent magnet motor data .................. 39
H300 (Frame 3 to 11) High IP Step By Step Guide.book Page 1 Friday, December 17, 2021 2:05 PM

H300 High IP Step By Step Guide 2
English
Français Deutsch Italiano Español
English
Introduction
The H300 is a simple and flexible range of drives from 1.1 kW to 22 kW in 4 frame sizes and three
input voltage ranges (200 V, 400 V and 575 V).
This Step-by Step guide provides simple instructions on how to mount the drive, fuse and cable
selection, wiring the drive-up, programming the drive and running the motor keypad mode on
frames 3 to 6.
The following information is available for download at 'www.controltechniques.com/support':
• H300 User Guide
There is also a guided set-up contained in the software tool Connect available from:
https://acim.nidec.com/drives/control-techniques/downloads
• H300 Parameter Reference Guide
Features of the drive
Figure 1-1 Feature diagram for frame sizes 3 to 6
Key
1. Keypad connection 9. Communications port
2. Rating label 10. NV media card slot
3. Identification label 11. Internal EMC filter
4. Option module slot 1 12. DC bus +
5. Option module slot 2 13. DC bus -
6. Option module slot 3 14. Motor connections
7. Relay connections 15. AC supply connections
8. Control connections 16. Ground connections
13
16
15
13
14
12
13
12
12
10
15
14
16
10
13
12
15 14 16
16
10 11
12
13
16
15 13
16
10
9
4
5
7
8
6
Common
control pod Power stages
H300 (Frame 3 to 11) High IP Step By Step Guide.book Page 2 Friday, December 17, 2021 2:05 PM

3H300 High IP Step By Step Guide
STEP 1: Check the contents of the box
Check you have all the components and your drive has not been damaged during transportation.
STEP 2: Check model and voltage
The model number can be found on the identification label on the top of the drive. Please check
that the model and the drive voltage range is suitable for the installation.
KIT BOX* SAFETY
INFORMATION
STEP BY STEP
GUIDE
F600-034 00123 A
1
1
H300- 04 4 00185 A 1 0
0 1 01 A B 65 3
Product Line
Frame Size:
Voltage Rating:
Current Rating:
Heavy Duty current rating x 10
Power Format:
Configuration:
1 - Standard
U - No Control
M - Master
F - Follower
Pump Drive F600
Customer Code:
00 = 50 Hz
01 = 60 Hz
Options:
Conformal Coating:
0 = Standard
65 = IP65
Brake Transistor:
B = Brake fitted
Cooling:
A = Air
Documentation:
0 - Supplied separately
1 - English
2 - French
3 - Italian
4 - German
5 - Spanish
3 = Keypad fitted
IP Indicator:
Reserved
A - AC in AC out (with internal choke)
2 - 200 V (200 - 240 ± 10 %)
5 - 575 V (500 - 575 ± 10 %)
4 - 400 V (380 - 480 ± 10 %)
H300 (Frame 3 to 11) High IP Step By Step Guide.book Page 3 Friday, December 17, 2021 2:05 PM

H300 High IP Step By Step Guide 4
English
Français Deutsch Italiano Español
STEP 3: Mount the drive
The drive should be mounted in an ambient temperature range of - 20 °C to 55 °C (- 4 °F to 131 °F).
Output current derating may be required at ambient temperatures > 40 °C (104 °F). Refer to the
H300 User Guide (section 5). For UL installations, the maximum ambient temperature permitted is
50 °C (122 °F) with any specified derating applied.
The drive can be screwed on a wall (Refer to the H300 User Guide).
Table 3-1 highlights the clearances.
Table 3-1 Recommended spacing
Table 3-2 Drive dimensions and weights
Figure 3-1 Size 3 High IP Drive and Mounting Hole Dimensions
Frame Spacing Drive / Filter Spacing Drive / Drive Spacing above drive Spacing below drive
3 0 mm (0.00 in) 0 mm (0.00 in) 100 mm (4.0 in) 100 mm (4.0 in)
4 30 mm (1.18 in) 30 mm (1.18 in) 100 mm (4.0 in) 100 mm (4.0 in)
5 30 mm (1.18 in) 30 mm (1.18 in) 100 mm (4.0 in) 100 mm (4.0 in)
6 30 mm (1.18 in) 30 mm (1.18 in) 100 mm (4.0 in) 100 mm (4.0 in)
Frame
Height Width
Depth Mounting
holes (Ø) Weight (kg)
Mounting Overall Mounting Overall
3465.5 mm
(18.32 in)
571.4 mm
(22.49 in)
73 mm
(2.87 in)
255.8 mm
(10.07 mm)
225 mm
(8.86 in)
4 x 6 mm
(0.23 in) 7.5
4470 mm
(18.5 in)
571.4 mm
(22.49 in
106 mm
(4.17 in)
255.8 mm
(10.07 mm)
221 mm
(8.7 in)
4 x 7 mm
(0.27 in) 9.3
5467 mm
(18.38 in)
570.7 mm
(22.46 in)
110 mm
(4.38 in)
255.8 mm
(10.07 mm))
221 mm
(8.7 in)
4 x 7 mm
(0.27 in) 10.0
6478 mm
(18.81 in)
573.79 mm
(22.59 in)
196 mm
(7.72 in)
316.68 mm
(12.46 in)
248 mm
(9.76 in)
6 x 7 mm
(0.27 in) 16.9
22 mm(8.86in)5
Ø6.00mm
(0.23in)
73.0mm
(2.87in)
465.5mm
(18.32in)
Ø6.00mm
(0.23in)
73.0mm
(2.87in)
571.4mm
(22.49in)
255.8mm(10.07in)
H300 (Frame 3 to 11) High IP Step By Step Guide.book Page 4 Friday, December 17, 2021 2:05 PM

5H300 High IP Step By Step Guide
Figure 3-2 Size 4 High IP Drive and Mounting Hole Dimensions
Figure 3-3 Size 5 High IP Drive and Mounting Hole Dimensions
255.8mm(10.07in) Ø7.00mm
(0.27in)
221mm(8.70in)
571.2mm
(22.49in)
106.0mm
(4.17in)
106.0mm
(4.17in)
470.0mm
(18.5in)
255.8mm(10.07in) 221mm(8.70in)
570.7mm
(22.46in)
Ø7.00mm
(0.27in) 110.0mm
(4.33in)
106.0mm
(4.17in)
467.0mm
(18.38in)
H300 (Frame 3 to 11) High IP Step By Step Guide.book Page 5 Friday, December 17, 2021 2:05 PM

H300 High IP Step By Step Guide 6
English
Français Deutsch Italiano Español
Figure 3-4 Size 6 High IP Drive and Mounting Hole Dimensions
316.68mm(12.46in)
248mm(9.76in)
573.9mm
(22.59in)
Ø7.00mm
(0.27in)
478.0mm
(18.81in)
98.0mm
(3.85in)
98.0mm
(3.85in)
98.0mm
(3.85in)
98.0mm
(3.85in)
H300 (Frame 3 to 11) High IP Step By Step Guide.book Page 6 Friday, December 17, 2021 2:05 PM

7H300 High IP Step By Step Guide
STEP 4: Select supply / motor cables and fuses
Refer to Appendix B for the ratings for the drives. The supply/motor cables and fuses or MCB’s used
should follow the ratings provided in the table below:
Table 4-1 200 V drive ratings, cable sizes and fuse ratings (200 V to 240 V ±10 %)
* These fuses are fast acting.
The voltage rating of fuses must be greater than or equal to the highest supply voltage of
the system. Fuses: The AC supply to the drive must be installed with suitable protection
against overload. Failure to observe this requirement will cause risk of fire.
The product is UL listed for use on a circuit up to 100 kA maximum supply symmetrical
fault current, when protected by fuses.
IEC cable sizes assume Copper conductor, PVC insulation, Installation method B2 and
ambient temperature of 40 °C (104 °F). UL cable sizes assume Copper conductor with
insulation rated at 75 °C (167 °F).
Model
Max.
cont.
input
current
Fuse Nominal cable size Normal Duty
European USA
IEC UL
Input Output Input Output
Max.
count.
output
current
Nom
power
@ 230 V
Motor
power
@ 230 V
3ph Nom Class Nom Class
A A A mm² mm² AWG AWG A kW hp
H300-03200066A 10.4 16
gG
20
CC, J
or T*
1.5 1.5 14 14 6.6 1.1 1.5
H300-03200080A 12.6 20 20 1.5 1.5 14 14 8 1.5 2
H300-03200110A 17 20 25 4 4 12 12 11 2.2 3
H300-03200127A 20 25 25 4 4 12 12 12.7 3 3
H300-04200180A 20 25 gG 25 CC, J
or T*
6 6 10 10 18 4 5
H300-04200250A 28 32 30 8 8 8 8 22 5.5 7.5
H300-05200300A 31 40 gG 40 CC, J
or T* 10 10 8 8 30 7.5 10
H300-06200500A 48 63 gG 60 CC, J
or T* 16 16 4 4 50 11 15
WARNING
NOTE
NOTE
H300 (Frame 3 to 11) High IP Step By Step Guide.book Page 7 Friday, December 17, 2021 2:05 PM

H300 High IP Step By Step Guide 8
English
Français Deutsch Italiano Español
Table 4-2 400 V drive ratings, cable sizes and fuse ratings (380 V to 480 V ±10 %)
* These fuses are fast acting.
Table 4-3 575 V drive ratings, cable sizes and fuse ratings (500 V to 575 V ±10 %)
* These fuses are fast acting.
Model
Max. cont.
input
current
Fuse Nominal cable size Normal Duty
European USA
IEC UL
Input Output Input Output
Max.
count.
output
current
Nom
power
@ 400 V
Motor
power
@ 400 V
3ph Nom Class Nom Class
A A A mm² mm² AWG AWG A kW hp
H300-03400034A 5 10
gG
10
CC, J
or T*
1.5 1.5 18 18 3.4 1.1 2
H300-03400045A 7 10 10 1.5 1.5 16 16 4.5 1.5 2
H300-03400062A 9 10 10 1.5 1.5 14 14 6.2 2.2 3
H300-03400077A 13 20 20 2.5 2.5 14 14 7.7 3 5
H300-03400104A 13 20 20 2.5 2.5 14 14 10.4 4 5
H300-03400123A 16 20 20 2.5 2.5 12 12 11 5.5 7.5
H300-04400185A 19 25 gG 25 CC, J
or T*
4 4 10 10 18.5 7.5 10
H300-04400240A 24 32 30 6 6 8 8 24 11 15
H300-05400300A 29 40 gG 35 CC, J
or T* 6688 29 15 20
H300-06400380A 36 63 gR 40 CC, J
or T*
10 10 6 6 38 18.5 25
H300-06400480A 46 63 50 16 16 4 4 48 22 30
Model
Max.
cont.
input
current
Fuse Nominal cable size Normal Duty
European USA
IEC UL
Input Output Input Output
Max.
count.
output
current
Nom
power
@ 575 V
Motor
power
@ 575 V
3ph Nom Class Nom Class
A A A mm² mm² AWG AWG A kW hp
H300-05500039A 4 10
gG
10
CC, J
or T*
0.75 0.75 16 16 3.9 2.2 3
H300-05500061A 7 10 10 1 1 14 14 6.1 4 5
H300-05500100A 11 20 20 1.5 1.5 14 14 10 5.5 7.5
H300-06500120A 13 20
gG
20
CC, J
or T*
2.5 2.5 14 14 12 7.5 10
H300-06500170A 19 32 25 4 4 10 10 17 11 15
H300-06500220A 24 40 30 6 6 10 10 22 15 20
H300-06500270A 29 50 35 10 10 8 8 27 18.5 25
H300-06500340A 37 50 40 10 10 6 6 34 22 30
H300 (Frame 3 to 11) High IP Step By Step Guide.book Page 8 Friday, December 17, 2021 2:05 PM

9H300 High IP Step By Step Guide
STEP 5: Wire the drive up
This step covers connection of input power connection L1,L2, and L3 including the ground terminals,
motor phases U V W and the control terminals.
The tools required for this are terminal screwdriver, flat screwdriver, M7, M8, M10 and M17 sockets
T20 and T25 driver. When wiring the drive’s power, ground and control connections, they should be
tightened to the recommended torque settings shown in the table below:
Table 6-1 Drive control and relay terminal data
Table 6-2 Drive power terminal data
Power and Ground connections
Connect the supply and motor connections using the cables and fuses quoted in the table shown in
Step 4.
Access to control and power terminals
Model Connection type Torque settings
All Plug-in terminal block 2.0 Nm (17.7 lb in)
Model
size
AC and motor terminals DC terminal Ground terminal
Recommended Maximum Recommended Maximum Recommended Maximum
3 and 4
Plug-in terminal block T20 Torx (M4) T20 Torx (M4) / M4 Nut
(7 mm AF)
0.7 Nm
(4.4 lb in)
0.8 Nm
(7.1 lb in)
2.0 Nm
(17.7 lb in)
2.5 Nm
(22.1 lb in)
2.0 Nm
(17.7 lb in)
2.5 Nm
(22.1 lb in)
5
Plug-in terminal block T20 Torx (M4) / M4 Nut
(7 mm AF) M5 Nut (8 mm AF)
1.5 Nm
(13.3 lb in)
1.8 Nm
(15.9 lb in)
1.5 Nm
(13.3 lb in)
2.5 Nm
(22.1 lb in)
2.0 Nm
(17.7 lb in)
5.0 Nm
(44.3 lb in)
6
M6 Nut (10 mm AF) M6 Nut (10 mm AF) M6 Nut (10 mm AF)
6.0 Nm
(53.1 lb in)
8.0 Nm
(70.8 lb in)
6.0 Nm
(53.1 lb in)
8.0 Nm
(70.8 lb in
6.0 Nm
(53.1 lb in)
8.0 Nm
(70.8 lb in)
H300 (Frame 3 to 11) High IP Step By Step Guide.book Page 9 Friday, December 17, 2021 2:05 PM

H300 High IP Step By Step Guide 10
English
Français Deutsch Italiano Español
H300 (Frame 3 to 11) High IP Step By Step Guide.book Page 10 Friday, December 17, 2021 2:05 PM

11 H300 High IP Step By Step Guide
Figure 6-1 Size 3 power and ground connections
H300 (Frame 3 to 11) High IP Step By Step Guide.book Page 11 Friday, December 17, 2021 2:05 PM

H300 High IP Step By Step Guide 12
English
Français Deutsch Italiano Español
Figure 6-2 Size 4 power and ground connections
L1 L2
L2L1 L3 U V W
L3
Motor
PE
+DC
-DC
4
1
DC Connections
AC Connections
Additional ground
connection
Ground connection
studs
Supply
ground
Optional ground
connection
Mains
supply
Fuses
Optional
line reactor
Optional
EMC filter
H300 (Frame 3 to 11) High IP Step By Step Guide.book Page 12 Friday, December 17, 2021 2:05 PM

13 H300 High IP Step By Step Guide
Figure 6-3 Size 5 power and ground connections
H300 (Frame 3 to 11) High IP Step By Step Guide.book Page 13 Friday, December 17, 2021 2:05 PM

H300 High IP Step By Step Guide 14
English
Français Deutsch Italiano Español
Figure 6-4 Size 6 power and ground connections
H300 (Frame 3 to 11) High IP Step By Step Guide.book Page 14 Friday, December 17, 2021 2:05 PM

15 H300 High IP Step By Step Guide
The drive must be connected to the system ground of the AC supply. The ground wiring must
conform to local regulations and codes of practice.
Table 6-3 Protective ground cable ratings
Electrochemical corrosion of grounding terminals
Ensure that grounding terminals are protected against corrosion i.e. as could be caused
by condensation.
The ground loop impedance must conform to the requirements of local safety regulations.
The drive must be grounded by a connection capable of carrying the prospective fault
current until the protective device (fuse, etc.) disconnects the AC supply.
The ground connections must be inspected and tested at appropriate intervals.
Input phase conductor size Minimum ground conductor size
≤10 mm² Either 10 mm² or two conductors of the same cross-sectional area as the
input phase conductor
> 10 mm² and ≤16 mm² The same cross-sectional area as the input phase conductor
> 16 mm² and ≤35 mm² 16 mm²
> 35 mm² Half of the cross-sectional area of the input phase conductor
WARNING
WARNING
H300 (Frame 3 to 11) High IP Step By Step Guide.book Page 15 Friday, December 17, 2021 2:05 PM

H300 High IP Step By Step Guide 16
English
Français Deutsch Italiano Español
Control connections
The control terminals are configured by default for the arrangement shown below:
Figure 6-5 H300 control terminal connections
0V common External
24 V supply
4 - 20 mA
Input
Single ended
0 - 10V input
1
2
21
3
22
23
24
25
26
27
28
29
41
71
44
74
42
72
Fire mode enable
Reset
Drive active
+24 V
Run forward
Unassigned
Unassigned
Safe Torque Off/
Drive enable
Analog input 1/
input 2 select
Drive Healthy
Speed / frequency
Analog frequency/speed
reference 1 & 2
9
7
8
Torque (active
current)
0V common
0V common
0V common
COM
COM
NC
NC
NO
NO
Relay 1
(Over voltage
category II)
Relay 2
(Over voltage
category II)
19
21 29
41
71
42
72
44
74
Aux 24 V supply
Digital I/O
Relay
6
4
0V common
5
4
0V common
H300 (Frame 3 to 11) High IP Step By Step Guide.book Page 16 Friday, December 17, 2021 2:05 PM

17 H300 High IP Step By Step Guide
Communications connections
The drive offers a 2 wire EIA-485 serial interface located beneath the control terminals,
see Figure 6-6 Location of the comms connector below. The drive supports the Modbus RTU
protocol as standard. See Table 6-4 for the connection details.
Figure 6-6 Location of the comms connector
Table 6-4 Serial communication port pin-outs
EIA-485 Serial communications
The serial communications port is a 3 way screw type connector, which is isolated from the power
stage and the other control terminals.The communications port applies a 2 unit load to the
communications network.
USB/EIA-232 to EIA-485 Communications
An external USB/EIA-232 hardware interface such as a PC cannot be used directly with the 2-wire
EIA-485 interface of the drive.
To gain access to the drive parameters (including connection to Connect), a KI-485 Adaptor should
be installed as shown in Figure 4-15 and used in conjunction with a suitable USB to EIA-485 isolated
converter. A suitable isolated converter is available from Control Techniques:
• CT USB Comms Cable (CT part number: 4500-0096).
A KI-485 Adaptor is also required for remote LCD keypad operation. The communications cable
between the KI-485 Adaptor and keypad is wired one to one. The maximum cable length is 100 m
when conductors of 0.129 mm² (AWG 26) or larger are used and the cable shield should be
connected to the grounded panel / cubicle at the keypad end of the cable.
Pin Function
1RXTX
2 Isolated 0V
3RX\TX\
123
H300 (Frame 3 to 11) High IP Step By Step Guide.book Page 17 Friday, December 17, 2021 2:05 PM

H300 High IP Step By Step Guide 18
English
Français Deutsch Italiano Español
Figure 6-7 KI-485 Adaptor Installation
To install, align the KI-485 Adaptor and press gently in the direction shown until it clicks into position.
To remove, reverse the installation instructions.
When using the Control Techniques converters or any other suitable converter with the drive, it is
recommended that no terminating resistors be connected on the network. It may be necessary to
disconnect the terminating resistor within the converter depending on which type is used.
IEC cable sizes assume Copper conductor, PVC insulation, Installation method B2 and
ambient temperature of 40 °C (104 °F). UL cable sizes assume Copper conductor with
insulation rated at 75 °C (167 °F).
NOTE
H300 (Frame 3 to 11) High IP Step By Step Guide.book Page 18 Friday, December 17, 2021 2:05 PM

19 H300 High IP Step By Step Guide
STEP 6: Use the keypad
The keypad display provides information to the user regarding the operating status of the drive,
alarms and trip codes. The keypad buttons provide a means for changing parameters, stopping and
starting the drive, and the ability to perform a drive reset.
Keypad key identifier
Instructions to edit parameters
2. Auto
1. Escape button
6. Enter button
3. Hand
4. Navigation keys (x4)
5. OFF/ Reset
Press and hold the Hand
or Auto buttons for 2 s to
select those functions. A
short press will activate
the Off function.
Inhibit
Inhibit
0 . 0 Hz
STO
Inhibit STO
0.00 psi
0.00 psi
Status
Mode
Temporary
Parameter
Mode
Parameter
Mode
Edit Mode
To enter Parameter
Mode, press key or
Timeout Timeout
keys to select
another parameter
to change, if required
Then returning
to Parameter
Mode use the
To return to Parameter Mode,
Press key to keep the new parameter value
Press key to ignore the new parameter value and return
the parameter to the pre-edited value
To enter Edit Mode,
press key
(Character to be edited in lower line of display flashing)
Change parameter values using keys.
Timeout
or
Press key To return to Status Mode,
Press key
To select parameter
Press
( is displayed)
H300 (Frame 3 to 11) High IP Step By Step Guide.book Page 19 Friday, December 17, 2021 2:05 PM