Norac UC5 Topcon X30 User manual

Spray Height Controlle
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John Deere
(30 Series Main Lift Option)
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D09

Printed in Canada
Copyright ©2009 by NORAC Systems International Inc.
Reorder P/N: UC5-JD09-INST Rev A (John Deere 30 Series Main Lift Option)
NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without
the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information contained in this
manual. The technical information in this manual was reviewed at the time of approval for publication.

Contents
1Introduction.............................................................................................................. 1
2Kit Parts.................................................................................................................... 2
3Hydraulic Installation.............................................................................................. 4
4Electrical Installation .............................................................................................. 7
5Software Setup ......................................................................................................... 8
6Cable Drawings ........................................................................................................ 9

1
1 Introduction
Congratulations on your purchase of the NORAC UC5 Spray Height Controller. This system is
manufactured with top quality components and is engineered using the latest technology to
provide operating reliability unmatched for years to come.
When properly used the system can provide protection from sprayer boom damage, improve
sprayer efficiency, and ensure chemicals are applied correctly.
Please take the time to read this manual completely before attempting to install the system. A
thorough understanding of this manual will ensure that you receive the maximum benefit from
the system.
Your input can help make us better! If you find issues or have suggestions regarding the parts
list or the installation procedure, please don’t hesitate to contact us.
Phone: [phone] Canada (Toll Free)
1 866 306 6722 United States (Toll Free)
0 800 404 8389 United Kingdom (Toll Free)
([phone] All other regions
E-mail: [email protected]
Web: www.norac.ca
Every effort has been made to ensure the accuracy of the information contacted in this
manual. All parts supplied are selected to specially fit the sprayer to facilitate a complete
installation. However, NORAC cannot guarantee all parts fit as intended due to the
variations of the sprayer by the manufacturer.
Please read this manual in its entirety before attempting installation.

2
2 Kit Parts
2.1 Hydraulic Plumbing
Figure 1: JD09 Hydraulic Plumbing

3
2.2 List of Parts
The following tables list the John Deere 30 Series main lift kit (JD09) specific parts of the
NORAC UC5 system.
Item Part Number Name Quantity
C10 43230-04 CABLE UC5 VALVE 2PIN DT TO 2PIN DT 2
H01 44863-23 HOSE ASSEMBLY 122R2-06 32 IN L 6FORX 6FORX 1
H10 44865-37 HYDRAULICS FITTING KIT - JD9 1
M01 UC5-JD09-INST MANUAL INSTALLATION UC5 MAIN LIFT OPTION JOHN DEERE (30 SERIES) 1
V01 44952D VALVE ASSEMBLY EXPANSION DPC PROP DT 1
2.3 Hydraulic Fitting Kit Details (P/N: 44865-37)
Item Part Number Name Quantity Picture
F03 104586 TEE ADAPTER - 6FORXR 6MORT 1
F05 44917 MALE ADAPTER - 6MB 6MOR 1
F08 44926 ORIFICE INSERT 3/64" 1
F09 104369 PLUG - 6MBP 1
6 M B - 6 M OR X 90
SIZE IN
1/16TH'S
GENDER: MALE
OR FEMALE
90° ANGLE
SWIVEL
TYPE
GENDER
SIZE
TYPE:
B - ORB
J - JIC
OR - FLAT
FACE
P - PIPE
Fitting Name
Example:

4
3 Hydraulic Installation
Ensure all pressure has been bled from the system before disconnecting any lines or
fittings. Hydraulic pressure will exist on the main lift circuit unless the main lift is all the
way down.
Component failure due to oil contamination is not covered under the NORAC UC5 system
warranty. It is recommended that a qualified technician perform the hydraulic installation.
1. Use Figure 1 as a reference for installing the hydraulics.
2. Remove the three 4MBP plugs from the 2 station valve block.
3. Coat the three o-rings in hydraulic oil and install them into the expansion block. Ensure the
o-rings are seated properly.
4. Thread the 4.5” studs into the 2 station valve block (Figure 2).
5. If two expansion blocks are installed, use the provided 7” studs (Figure 3).
6. Attach the expansion block to the 2 station block using the included spring washers and nuts.
7. Tighten the nuts on the studs to 31 ft-lbs.
Figure 2: NORAC Expansion Block Assembly

5
Figure 3: Assembly of Two Expansion Blocks
8. Remove all plastic plugs from the NORAC expansion valve block (V01).
9. Install the orifice (F08) and the 6MB 6MOR fitting (F05) into the “B” port of the expansion
block.
10. Install the 6MBP plug (F09) into the “A” port of the expansion block.

6
11. If the valve block is not already installed on the sprayer, install it as outlined in the UC5
Spray Height Control installation manual.
12. Attach hose H01 to the “B” port on the expansion block. Route the free end of the hose to
the John Deere valve block.
13. Tee in H01 to the existing main lift line on the John Deere valve block, using the tee fitting
(F03).
Figure 4: Main Lift Tee Installed
You must ensure no hydraulic components will interfere with any sprayer parts or be
pulled tight at any time.

7
4 Electrical Installation
1. Locate the valve module installed on the NORAC valve block.
2. Remove the plugs installed in positions 5 and 6.
3. Connect the 2 pin connector on cable C10 into positions 5 and 6 on the valve module.
4. Connect the other end of cable C10 to the 2 pin connectors on the NORAC expansion block.
Figure 5: Valve Module Connections
Output Number Normal Function
1 Left Up
2 Left Down
3 Right Up
4 Right Down
5 Main Up
6 Main Down
7 Option 3
8 Option 4

8
5 Software Setup
1. Start up your sprayer and test the sprayer’s functionality. The display terminal does not need
to be powered on for the original switches to function.
Confirm that the cabling and hoses are agreeable to the entire range of motion.
2. If any functions do not work, review the hydraulic and electrical portions of this manual to
check for proper installation.
3. Turn on the power for the display terminal using the switch on the side.
4. Refer to the UC5 Spray Height Control Operator’s Manual to run an automatic install with
the “John Deere 30 Series Main Lift Option” type selected.

9
6 Cable Drawings
6.1 ITEM C10: 43230-04a – CABLE UC5 VALVE DT TO DT

Canada
NORAC Systems International Inc.
Phone: [phone]
Toll Free: 1 800 667 3921
Shipping Address:
3702 Kinnear Place
Saskatoon, SK
S7P 0A6
United States
NORAC, Inc.
Phone: [phone]
Toll Free: 1 866 306 6722
Shipping Address:
1290 Osborne Rd NE, Suite F
Fridley, MN
55432-2892
www.norac.ca